NGP SLAL-250-PDKIT Aluminum Sliding Door Hardware Installation Guide

: September 3, 2024
: NGP

Table of Contents

NGP SLAL-250-PDKIT Aluminum Sliding Door Hardware
Product Usage Instructions
Frequently Asked Questions
Kit Includes
INSTALLATION INSTRUCTION
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

NGP SLAL-250-PDKIT Aluminum Sliding Door Hardware

Specifications

Product Name: Aluminum Sliding Door Hardware
Model: SLAL-250-PDKIT
Available Variants: SLAL-250-PDKIT-6, SLAL-250-PDKIT-EXT, SLAL-250-PDKIT-6-EXT, SLAL-250-PDKIT-6M, SLAL-250-PDKT-6M-EXT, SLAL-250-PDKIT-48DR, SLAL-250-PDKIT-6-48, SLAL-250-PDKT-EXT-48, SLAL-250-PDK-6-EXT48, SLAL-250-PDKT-6M-48, SLAL-250-PK-6M-EXT48

Product Usage Instructions

Kit Includes

Header Track Assembly
Split Studs (4 for doors up to 36″, 6 for doors up to 48″)
Floor Brackets (2 for doors up to 36″, 4 for doors up to 48″)
Door Plates
Ball Bearing Hangers
End Brackets
Bumper Stop
Wrench
Nylon Door Guides
Adjustable Door Guides
In-Track Stop
SLAL-134-KIT Adapter Kit
Fasteners: #10 x 11/2 Screws, #8 x 5/8 Screws, 2 Nails, #12 x 13/8 Wood Screws

Optional Items

2-3/16 Outside to Outside Nailing Boards
Splice Channel

Preparing Rough Opening

Determine the required height and width for the rough opening based on the door dimensions. For bi-part pocket openings, additional considerations are needed.

Cutting Header

Cut the header board and metal track to the specified dimensions following the provided instructions.

Installing End Bracket

Attach the end bracket to the header track assembly using the provided screws.

Frequently Asked Questions

Q: What should I do if I encounter difficulties during installation?

A: If you face challenges during installation, refer to the detailed installation instructions provided in the manual or contact customer support for assistance.

Q: Can I use alternative hardware with this product?

A: It is recommended to use the hardware provided by NGP or any alternative hardware expressly recommended in writing by NGP to avoid voiding warranties and potential issues.

Q: Are there additional accessories available for this sliding door hardware?

A: Yes, optional items such as outside nailing boards and splice channels are available to enhance the functionality of the product.

IMPORTANT NOTICE REGARDING THE INSTALLATION OF THIS PRODUCT

Failure to (i) follow these installation instructions, including those embedded in the QR code referenced in these instructions, (ii) use the hardware provided by NGP, (iii) use alternative hardware expressly recommended in writing by NGP, and/or (iv) implement any specifications required by these instructions, will void all warranties made by NGP, whether expressed or implied, and will constitute a waiver of any claims and damages whatsoever against NGP, whether based in contract, infringement, negligence, strict liability, tort, or otherwise.

Kit Includes

(1) Header Track Assembly
(4) Split Studs (included in kits for doors up to 36″)
(6) Split Studs (included in kits for doors up to 48″)
(2) Floor Brackets (included in kits for doors up to 36″)
(4) Floor Brackets (included in kits for doors up to 48″)
(2) Door Plates
(2) Ball Bearing Hangers
(2) End Brackets
(1) Bumper Stop
(1) Wrench
(2) Nylon Door Guides
(1) Adjustable Door Guides
(1) In-Track Stop
(1) SLAL-134-KIT Adapter Kit

Optional Items

Bottom Channel Guide (SL-BCG)
Soft Close (SC, SCBY)
Floor Guide (SL-WG)

Fasteners

(12) #10 x 1 1/2″ Screws
(54) #8 x 5/8″ Screws
(18) 2″ Nails
(4) #12 x 1 3/8″ Wood Screws” ****

INSTALLATION INSTRUCTION

Preparing Rough Opening:
- Determine the minimum height required from the subfloor to the Rough Header by calculating the door height plus 5″. Calculate the rough opening width by multiplying the door width by two and adding 1″.
- For bipart pocket openings, the rough opening width equals four times door widths plus 2″. An optional SLALCNVG KIT converging kit is needed to join headers in a bi-part pocket opening (sold separately)
- Example:
- Door Height: 80″ + 5″ = 85″
- Door Width: 30″ x 2 + 1″ = 61″
- Bi-Part Openings:
- Door Height: 80″ + 5″ = 85″
- Door Width: Two 30″ wide doors. 4 x 30″ = 120″ plus 2″ = 122
Cutting Header
- a) Cut Header Board by measuring two times the door width plus 1″. Mark and cut header wood only. Header wood must be cut from the pocket end of the header as shown.
- b) Turn the header over and cut the metal track 1 1/2″ shorter than the Header Board.
- c) Cut nailing strips to door width plus 1″ as shown. Do not cut the track on this side of the Header Assembly.
Installing End Bracket
- Use two (2) #8 x 5/8″ screws and attach the End Bracket to the opposite end of the Header Track Assembly.
Installing Header Track Assembly
- a) Measuring from subfloor up, set one nail door height plus 1 3/8″ leaving 1/8″ of the nail protruding on each stud forming the rough opening. This will allow a 3/4″ clearance under the door to the subfloor. If additional clearance is required, add additional clearance to the 1 3/8″ dimension.
- b) Slide End Brackets onto protruding nails.
- c) Ensure the track is plumb and level.
- d) Set nails and drive in additional # 8 x 5/8″ screws through the remaining holes in End Brackets.
Installing Split Studs and Floor Brackets
- NOTES: The total length of the studs is door height plus 4″. Standard Stud length is designed for use with 7’0″ doors.
- For 6’8″ doors cut 4″ off the bottom of Studs. Make sure the floor Bracket Prong can slide into Split Stud.
- Models SLAL-250-PDKIT-EXT, SLAL-250-PDKIT-6-EXT, SLAL-250-PDKT-6M-EXT:
- For doors over 7’0″ up to 9’0″ cut Stud Extensions to the desired length, and couple to Studs using Stud Splice Brackets. Using #8 x 5/8″ screws.
- a) Insert Prong Tabs from the Floor Bracket into Split Stud on the flush end with wood exposed as shown.
- b) Stand Split Stud up so the wood facing is exposed on the drywall side and so Stud is flush against Header Track Assembly and butts against Nailing Strip. Nail into place using 2″ nails.
- c) Place the remaining Split Stud on prongs and nail to the opposite side of the Header Track Assembly.
- d) Secure the bracket to the floor.
- e) Repeat steps for the second set of Split Studs. Position second set midway in the pocket opening.
- IMPORTANT: Check between split studs for clearance. If using 1 3/8″ door, 2″ clearance is ample. If using a 1 3/4″ door, additional clearance will be required. Install SLAL-134-KIT (included).
Installing Bumper
- Using one (1) #8 x 5/8″ screw, secure the Bumper to the rough jamb at the back of the pocket approximately 40″ from the floor.
Installing Temporary Brace (Optional Step)
- Insert 1″ x 2 1/8″ board through Split Jambs, with the board resting on the Bumper; nail a support leg to the board as shown.
- This brace is for added support while installing drywall, paneling, or other wall covering material. Remove the brace before installing a door.
Installing Door Plates on Door Panel
- Position both Door Plates on the top side of the door panel at least 1 3/4″ in from the left and right edges of the door panel as shown. Center Door Plates in door thickness. Ensure opening ports face inward as shown.
- Mark for fasteners and pre-drill using 9/64″ bit. Drill holes 1″ deep. Secure Door Plates to the top of the door panel using four (4) #12 x 1 3/8″ screws, two (2) for each Door Plate.
Installing Hangers INTO TRACK
- From the open end of the track, slide both Hangers into the track as shown.
- Installing Hangers with Soft Close into track, refer to Soft Close Instructions that are supplied with the Soft Close.
Installing Door
- a) Insert the door onto the Hanger by lifting the door and sliding the Door Plate onto the post as shown.
- b) Using the wrench provided turn the post to adjust the door vertically so it has sufficient floor clearance and is level. Do not unscrew the post from Hanger.
- c) When the door is in position you need to lock the door plate.
Installing Door Guide
- With nylon guides facing toward the door opening, fasten Door Guide to Split Jamb using #8 x 1″ screws as shown.
- Option
- Floor Guide requires a 1/4″ x 7/8″ mortise.
Installing Door Trim
- a) Adjust Door Guides before installing trim. Install door trim over Door Guides allowing 3/16″ clearance between door and guide.
- b) Install In-Track Stop at the desired location.
Alternate Guide (Included)
- Floor Guide furnished may be used if desired. Install the inside Pocket at the desired location. Door must be mortised 1/4″ x 7/8″
Optional Items (Sold Separately)
- Bottom Channel Guide (sold separately) may be installed in the bottom of the Door with Construction Adhesive. Door must be mortised 3/8″ x 7/8″
- Bottom Channel Guide (SL-BCG)
- Soft Close (SC, SCBY)
- Floor Guide (SL-WG)

NGP MEMPHIS
4985 East Raines Road
Memphis, TN 38118
orders@ngp.com
NGP VEGAS
4584 Calimesa Street
Las Vegas, NV 89115
vegasorders@ngp.com
ngp.com
1-800-NGP-RUSH
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