HYUNDAI 2020 Palisade Vehicle Crossbars Installation Guide

July 29, 2024
HYUNDAI

HYUNDAI 2020 Palisade Vehicle Crossbars

HYUNDAI-2020-Palisade-Vehicle-Crossbars-PRODUCT

Specifications

  • Vehicle Model: Palisade
  • Accessory: Crossbars
  • Model Year: 2020~
  • Part No.: S8F21 AU001
  • Language: English
  • Revision Date: 7/17/2024
  • Part Weight (Gross): 10.65 lbs / 4.83 kg

Product Usage Instructions

Installation Precautions
Before installing the Crossbars, ensure you have the latest revision of the installation instructions. Check the website or scan the QR code provided.

Tools Required

  • Clean Cloth
  • Step Ladder
  • Tape Measure

Installation Steps

  1. Step 1: Review the entire Installation Instructions thoroughly before starting the installation process.
  2. Step 2: Ensure that the Crossbars are installed in the correct position to avoid increased wind noise in the vehicle cabin.
  3. Step 3: Regularly check the tightness of the Crossbars by performing a tug. They should not move. If they do, refer to step 3-5 for proper tightening.
  4. Step 4: Loads must be evenly distributed and secured. Failure to do so may result in loss of vehicle control, personal injury, or death.
  5. Step 5: Use only NON-STRETCH tie-down straps to secure loads. Stretch elastic tie-downs are not recommended as they may cause loss of load, potential injury, and vehicle damage.
  6. Step 6: Ensure you do not exceed the Crossbars’ load limit of 220 lbs / 100 kg to prevent loss of vehicle control or severe injury.

Frequently Asked Questions (FAQ)

  • Q: Can I reuse old registration for replacement parts?
    A: No, old registration for replacement parts cannot be reused. Each part has a unique barcode for registration purposes.

  • Q: What is the maximum weight the Crossbars can support?
    A: The Crossbars have a load limit of 220 lbs / 100 kg. Do not exceed this weight to avoid potential safety hazards.

  • Q: How often should I check the tightness of the Crossbars?
    A: Regularly check the tightness by performing a tug on the Crossbars. They should not move. If they do, refer to thetightening instructions provided.

Genuine Accessories

Vehicle Model: Palisade

Model Year 2020~
Part No. S8F21 AU001
Language English
Rev. Date 7/17/2024

Accessory: Crossbars

Difficulty: ( A )

Note:
Difficulty stated above reflects the minimum level of expertise required to install the accessory:

  • Customer
  • Dealer Technician
  • Master Technician or Specialist

Electronic Installation Instructions

If this is a printed copy of the installation instructions, ensure you have the latest revision by scanning the QR code or by entering the website address listed below before beginning installation. Use the latest revision date as noted by “Rev. Date” above.

www.hyundaiaccessories.com/admin_media_uploads/installationSheets/s8f21_au001.pdf

NOTICE: These installation instructions were updated July 17, 2024 and includes new Front Crossbar position. Please take note during installation.
NOTICE: Improperly installed Crossbars may increase windnoise in the vehicle cabin.
To avoid, ensure that the Crossbars are installed in the correct position, per these instructions.

Instructional Symbols / Definitions

HYUNDAI-2020-Palisade-Vehicle-Crossbars- \(2\)

Denotes personal protective equipment (PPEs) that may be required for a step. Examples of safety equipment icons noted below:

Basic Required Tools

HYUNDAI-2020-Palisade-Vehicle-Crossbars- \(4\)

Part Weight (Gross)

Part Weight (Gross)

10.65| lbs
4.83| kg

FMVSS 110 Compliance Information
All dealers must determine if the Net weight they have added in the form of all options or accessories, when added to the weight of all Port/Dealer Installed options or accessories, exceeds the lesser of 1.5% of GVWR or 100 lbs. If the additional weight does exceed the lesser of the indicated thresholds, a “Load Carrying Capacity Reduced” label must be installed. A black, fine-point, indelible marker must be used to write by hand onto the label, the reduced carrying capacity in kilograms or pounds, which is the total weight of all added options and accessories.
Load Label Part Number: NP070 – 09003

REGULARLY CHECK THE TIGHTNESS BY PERFORMING A TUG ON CROSSBARS.
THEY SHOULD NOT MOVE. If crossbars move, see step 3-5 for proper tightening. Incorrect clamp tightness can cause crossbar separation from vehicle resulting in product failure and vehicle damage. Serious physical injury may occur.
Loads must be evenly distributed and secured. Failure to adhere to distribution requirements may result in loss of vehicle control, severe personal injury, or death.
Any weight carried on the vehicle will adversely affect its handling particularly in cornering or in a cross wind and the vehicle should therefore be driven with increased caution.
Only use NON-STRETCH tie down straps. Use of stretch elastic tie downs may cause loss of load, potential serious injury, and vehicle damage.
Never exceed crossbars load limit of 220 LBS / 100 KG. Failure to adhere to load limits may result in loss of vehicle control, severe personal injury, or death.

Notes to the installer

  1. Read the entire Installation Instructions prior to beginning the installation of this accessory.
  2. If applicable, scan the barcode label located on the accessory part or packaging prior to installing, to register the part. If this accessory is installed as a replacement, register the removal of the old part before registering the new part. Old and new parts will have different barcode data, and the old registration cannot be reused.
  3. Make sure the vehicle is completely clean and dry in the area(s) the part is to be installed.
  4. Ensure the vehicle is properly protected in the area(s) that the accessory is to be installed.
  5. NEVER place tools on painted surfaces, seating surfaces, dash pad, console or floor carpet/mats.
  6. Always wear appropriate personal protective equipment, including gloves, safety glasses, etc., when required.

Genuine Accessories

Kit Overview

HYUNDAI-2020-Palisade-Vehicle-Crossbars- \(16\)

No. Qty Description
1 1 Front Crossbar (Longer Bar – 50.43″ (1280.82mm))
2 1 Rear Crossbar (Shorter Bar – 48.83″ (1240.31mm))
3 1 Wrench
4 1 Cover Key
5 1 Quick Reference Guide

Service Part Overview

HYUNDAI-2020-Palisade-Vehicle-Crossbars- \(17\)

No. Qty Service Part Number Description
1 1 S8F21 AU010 Torque Tool (Wrench)
2 1 S8F21 AU070 Assy Clamp – RH
2 1 S8F21 AU080 Assy Clamp – LH
3 1 S8F21 AU050 Pad Set – Support (RH & LH)
No. Qty Service Part Number Description
--- --- --- ---
4 4 S8F21 AU020 Fastener Set
5 1 S8F21 AU030 Cover Assy – RH
5 1 S8F21 AU040 Cover Assy – LH
6 1 S8F21 AU060 Lever Lock Key (Cover Key)

HYUNDAI-2020-Palisade-Vehicle-Crossbars-01 HYUNDAI-2020-Palisade-Vehicle-Crossbars-02

3 **** Step Ladder, Wrench and Tape Measure

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**** Front of  Vehicle



N
O
T
E

|

  • A. Locate the front crossbar (longer crossbar).
  • B. Verify “RH” and “LH” markings inside the clamp housings for proper orientation.
  • C. Loosen the clamp housing bolts by turning six (6) full rotations in counterclockwise direction using the supplied wrench, but DO NOT take bolts out completely.
  • NOTE: If the clamp is loosened completely, start initial thread engagement by hand first and then use supplied wrench. (See above for order of assembly)
  • D. Carefully place the front crossbar onto the roof side rails.
  • E. Position the forward edge of the front crossbar 19.7″ (500mm) from the forwardmost edge of the roof side rail on both sides of the vehicle.

CAUTION: The front crossbar should only be positioned 19.7″ (500mm) from the leading edge of the side rails to prevent potentially damaging the sunroof.

**| CAUTION: Improper placement of the front crossbar may interfere or damage vehicle’s sunroof. Do NOT scratch or damage the vehicle.
4| **| Step Ladder, Wrench and Tape Measure
---|---|---
**HYUNDAI-2020-Palisade-Vehicle-Crossbars- \(11\)**


Front of  Vehicle



N
O
T E

| A. Locate the rear crossbar (shorter crossbar).

B. Verify “RH” and “LH” markings inside the clamp housings for proper orientation.

C. Loosen the clamp housing bolts by turning six (6) full rotations in counterclockwise direction using the supplied wrench, but DO NOT take bolts out completely.

NOTE: If the clamp is loosened completely, start initial thread engagement by hand first and then use supplied wrench.

D. Carefully place the rear crossbar onto the roof side rails.

E. Position the forward edge of the rear crossbar 31.9″ (810mm) from the forwardmost edge of the front crossbar on both sides of the vehicle.

NOTE : The rear crossbar can be positioned further rearward if desired, but cannot be positioned less than 31.9″ (810mm) from the front crossbar. (See above for positioning options)

**| CAUTION: Improper placement of the crossbars may interfere or damage vehicle’s sunroof. Do NOT scratch or damage the vehicle.
5| **| Step Ladder and Wrench
---|---|---
Metal Flag Plastic

HYUNDAI-2020-Palisade-Vehicle-Crossbars- \(12\)


N
O
T
E

| A. Tighten all four (4) clamp housing bolts using the supplied wrench.

NOTE: Only hold the metal portion of the wrench while tightening and apply inward pressure until the plastic needle is in the center of the flag window as shown in

Figure 1.

For Reference: Torque value is 70.80 lbf-in (81.58 kgf-cm, 8.00 N.m)

B. Ensure all four (4) clamps are secured under the ridge on the roof side rail as shown in Figure 2.

C. By hand, verify each crossbar that all four (4) clamp housings are tight onto the vehicle’s roof side rails. No movement should occur.

| **Do NOT scratch or damage the vehicle.
6| **| Step Ladder and Cover Key
---|---|---
HYUNDAI-2020-Palisade-Vehicle-Crossbars- \(13\)


N
O
T
E

| A. Verify that all four (4) roof crossbar cover locks are in the unlocked position.

B. Align tabs and apply pressure to assemble and fully seat all four (4) roof crossbar covers.

|

Ensure all four (4) covers are fully seated.

7 **** Step Ladder and Cover Key

HYUNDAI-2020-Palisade-Vehicle-Crossbars- \(14\)



N
O
T E

| A. Using the supplied cover key, lock all four (4) crossbar covers as shown. NOTE: The covers need to be fully seated in position before locking. CAUTION: The covers will not remain engaged to the supports if not locked.

B. Place the wrench, cover key and updated quick reference guide into the vehicle’s glove box.

CAUTION: Do not exceed 100 kg (220 lbs) evenly distributed on the crossbars.

| Always verify vehicle height with crossbars installed and load for parking lots and low height vehicle entry / exits.

Visual Check

Item to be Checked

| Ensure all four (4) bolts are torqued properly with the supplied wrench.
---|---
| Ensure all four (4) crossbar covers are in the locked position.
****| Ensure the crossbars are in a locked position and do not jiggle or rattle. Firmly grab crossbar and wiggle in forward / rearward and upward / downward motions. No movement should occur.

Result

All four (4) bolts are torqued properly.|
---|---
All four (4) crossbar covers are locked.|
**** Crossbars are secure.|

Revision Date
07/17/2024

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