HYUNDAI HY2150100 Air Compressor Oil Free Low Noise Brushless User Manual

HYUNDAI HY2150100 Air Compressor Oil Free Low Noise Brushless

SAFETY

General Safety Notes.

• The operator of the machine is responsible for and has a duty of care to make sure that the machine is operated safely and by the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user.
• Please note the following safety points.
• The machine should never be left in a condition that would allow an untrained or unauthorized person/s to operate this machine.
• All due care and diligence should be taken by the operator for the safety of and about those around whilst using the machine.
• Some or all of the following – warning signs, symbols, and/or PPE pictograms may ap­pear throughout this manual. You MUST adhere to their warnings. Failure to do so may result in personal injury to yourself or those around you.

DANGER
Indicates a hazard, which, if not avoided, could result in serious injury or death.

WARNING
Indicates a hazard, which, if not avoided, could result in serious injury.

CAUTION
Indicates a hazard that, if not avoided, might result in minor or moderate injury.

NOTE: Indicates a situation that could easily result in equipment damage.

• READ and keep the manual safe and pass it on if the machine is loaned or sold to another user.
• You MUST fully understand all instructions to ensure you use and operate the machine safely.
• Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or repairing the machine.

Carbon Monoxide (where applicable).

• Carbon monoxide is a colorless and odorless gas. Inhaling this gas can cause death as well as serious long-term health problems such as brain damage.
• The symptoms of carbon monoxide poisoning can include but are not limited to the following;
• Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
• Carbon monoxide poisoning symptoms are similar to flu, food poisoning, viral infections, and simply tiredness. It is quite common for people to mistake this very dangerous poisoning for something else.
• To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment inside any of the following; Home, garage, tent, camper van, mobile home, caravan, or boat. This is not exhaustive and if you are in any doubt contact your dealer.
• If you think you or someone around you has been affected by carbon monoxide poisoning;
• Get them fresh air immediately, by leaving the affected area or by opening doors and windows. If safe and practical to do so make sure that the machine is turned off. DO NOT enter a room you suspect of having carbon monoxide present – instead call the emergency services.
• Contact a Doctor immediately or go to the Hospital – let them know that you suspect carbon monoxide poisoning.
• DO NOT use in an enclosed area or moving vehicle.

General Fuel Safety (where applicable).

CAUTION: ALL FUELS ARE FLAMMABLE
Fire Hazard – keep fuel away from all sources of ignition for example heaters. Lamps spark from grinding or welding.

• DO NOT carry out hot work on tanks that have contained fuel
• ALWAYS keep the work area tidy.
• ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
• ALWAYS dispose of waste fuels correctly.
• Fueling/De-fueling (where applicable).
• ALL FUELS ARE FLAMMABLE
• ALWAYS fuel and refuel in a well-ventilated area outside of buildings.
• ALWAYS wear correct, suitable, and fit-for-purpose Personal Protective Equipment (PPE), suggested items are but are not limited to safety gloves, and overalls.
• When fueling/de-fueling ALWAYS avoid inhaling fumes.
• When de-fueling ALWAYS use a proper fuel retriever.

ALWAYS carry fuel in the correct and marked container.

Electrical Safety (where applicable).

• Electricity can kill – NEVER work on LIVE/ENERGISED equipment.
• Before carrying out any maintenance work you MUST identify electrical isolation methods and isolate all electrical supplies.
• Before use and with all electrical supplies isolated, you MUST check all electrical cables, plugs, and connectors for the following;
• Are intact and have no signs of damage, including but not limited to bare wires, chaffing, cuts, and loose wiring.
• If there are any signs of damage, the damaged item MUST be taken out of service until the damage has been repaired by an electrically competent person.
• All trailing cables should be routed so as not to cause any kind of trip hazard.
• NEVER work on or near electricity with wet hands, wet clothing, and wet gloves.

Batteries (where present).

• Batteries present a risk if they become damaged by the possible leaking of electrolytes. This electrolyte is an acid and can cause serious burn injuries. Care should be taken when working on or near them. NOTE the electrolyte may be in
  a liquid or gel form.

• Should you come in contact with electrolytes you should;

• Remove all clothing contaminated with electrolytes. If you cannot remove then saturate them in water.

• Get medical assistance as soon as possible. You must advise the medical staff of the type of acid.

• Lead/acid battery = dilute sulphuric acid.

• Nickel/cadmium = potassium hydroxide alkali electrolyte.

• Use fresh running water to wash off excess electrolytes, continue this until medical assistance arrives. Make sure that you do not waste the electrolyte to another part of your body or face.

• If electrolyte comes into contact with Eyes the electrolyte needs to be immediately washed away with large amounts of water. Make sure that you do not wash the electrolyte to another part of your face or body.

• Gasses from charging batteries are highly flammable and great care should be taken to charge in well-ventilated areas.

There is an explosion risk if the battery terminals are short-circuited, when connecting/disconnecting ALWAYS exercise great care so that the terminals or ” battery leads are NOT allowed to touch and cause a spark. ALWAYS use suitable insulated tools

Vibrations (where applicable).

• Prolonged use of hand-held (operated) machines will cause the user to feel the effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the hand to feel and regulate temperature, causing numbness and heat sensations and may cause damage and circulatory tissue death.
• Not all factors that lead to white finger disease are known, but cold weather, smoking, and other diseases that affect blood vessels and blood circulation as well as the large and long-lasting impact of shocks are considered factors in the formation of white finger. Note the following to reduce the risk of white finger and carpal tunnel syndrome;
• Wear gloves and keep your hands warm.
• Take regular breaks.
• All of the above precautions may help reduce the risk of white finger disease but not rule out carpal tunnel syndrome. Long-term and regular users are therefore recommended to observe the condition of their hands and fingers. Seek medical
  attention immediately if any of the above symptoms should occur.

Noise (where applicable).

• The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to have their hearing checked regularly. Be especially vigilant and cautious when hearing ear protection because your ability to hear alarm warnings will be reduced.
• Noise emissions from this equipment are unavoidable. Carry out noisy work at approved times and for certain periods. Limit the working time to a minimum. For your protection and the protection of people working nearby, it is also advisable for them to wear hearing protection
• See the Certificate of Conformity section for the Outdoor Noise declaration of conformity.

MACHINE SPECIFIC SAFETY

• DO NOT direct the output jet of air towards people or animals.
• Familiarise yourself with the application and limitations of the air compressor.
• Ensure that the compressor is in good order and condition before use.
• If in any doubt do not use the compressor and contact your service agent.
• Before moving or maintaining the compressor, ensure that the air tank pressure has been vented.
• Only use recommended attachments and parts. Unapproved items may be dangerous and will invalidate the warranty.
• Read the instructions for any accessory used with the compressor. Ensure that the safe working pressure of any air appliance used exceeds the output pressure of the compressor.
• If using a spray gun, check that the area selected for spraying is provided with an air change system or adequate ventilation.
• Make sure that the air supply valve is turned off before disconnecting the air supply.
• Use the compressor in a well-ventilated area and ensure it is placed on a firm surface.
• Keep tools and other items away from the compressor when it is in use and keep the work area clean.
• Make sure that the air hoses are not tangled, twisted, or pinched.
• Keep children and unauthorized persons away from the work area.
• DO NOT disassemble the compressor for any reason if you are not qualified to do so.
• The unit must be checked by qualified persons only.
• DO NOT operate the compressor within the vicinity of flammable liquids, gases, or solids.
• DO NOT touch the compressor cylinder, cylinder head, or pipe from the head to the tank as these may be hot and will remain so for some time after shutdown.
• DO NOT operate the compressor without all the safety guards in place.
• DO NOT attempt to move the compressor by pulling the air hose.
• DO NOT use the compressor for a task for which it was not designed.
• DO NOT deface the certification plate attached to the compressor tank.
• DO NOT operate the compressor without an air filter.
• DO NOT allow anyone to operate the compressor unless they have received full instruction.
• DO NOT leave the compressor unattended.
• DO NOT block the engine ventilation grills.
• DO NOT cover the compressor or restrict airflow around the machine whilst it is operating.
• The air tank is a pressure vessel and the following safety measures apply;
• DO NOT tamper with the safety valve and DO NOT modify or alter the tank in any way.
• DO NOT strap anything to the tank.
• DO NOT subject the tank to impact, vibration, or heat.
• DO NOT allow contact with abrasive or corrosive materials.
• YOU MUST drain condensation from the tank daily and inspect side walls for corrosion every 12 months.
• The pressure safety valves on Hyundai compressors have been updated to comply with the latest CE certification standards. The pressure release pull ring has been removed from the valve due to the pull ring being incorrectly used to drain the airfrom the compressor tank, causing excessive wear to this safety valve. The air and moisture should drained from the tank by releasing the drain valve on the bottom of the tank.
  ALWAYS wear the appropriate Personal Protective Equipment (PPE).

ELECTRICAL CONNECTIONS

• The compressor is fitted with a standard 13amp, 230v (50Hz) plug for connection to a standard 13amp domestic electrical supply.
• If the plug should need changing at any time, ensure a plug of identical specification is used.
• The fuse in the plug must be replaced with one of the same rating.
• We recommend that the compressor is connected to the main supply via a Residual Current Device (RCD).
• DO NOT use with damaged cables and only use correctly rated extension cords.
• If in doubt, consult a qualified electrician.

ASSEMBLY

NOTE

• Before assembly, make sure the air tank is not damaged.
• Inspect all parts for damage and check that all pipes are firmly attached.
• DO NOT use the air compressor if any damage is found.
• If damaged contact your dealer.

Attach the air filter to the top of the motor head by screwing in to place.

• HY7524 and HY27550 ONLY attach the wheel kit by sliding the washer onto the axle bolt.
• Pass the bolt through the wheel and mounting point on the compressor and secure in place.

PREPARATION

WARNING

• Seek assistance when removing the compressor from its packaging.
• Remove the compressor from its packaging and inspect for any damaged parts.
• If anything is found to be missing or damaged, contact your supplier.
• Take care to transport the compressor correctly, do not overturn it or lift it with hooks or ropes.
• Position the compressor on a flat, level surface or with a maximum permissible inclination of 10°.
• Site in a well-ventilated area.
• If the surface is inclined and smooth, check if the compressor moves whilst in operation.
• If the surface is in a raised position, make sure the compressor cannot fall, securing it suitably.
• Connect your air supply hose to a ¼” male universal or industrial quick connector coupler.
• Connect the male quick-connect coupler to the female quick-connect coupler located on the air compressor.
• Make sure the drainage valve is off and that the pressure switch is in the OFF position.
• Ensure that the power supply that you are going to use is operating normally.
• Insert the power supply cord into the power supply socket.

TEST RUN

NOTE

• Before using the air compressor for the first time, complete a test run as follows:
• Turn the power switch to the OFF Position.
• Plug the power supply cord into a power supply socket.
• Start the air compressor by turning the power switch to the ON position.
• The pressure gauge reading will slowly rise as pressure increases inside the air tank.
• When the gauge reading reaches working pressure, the pressure switch will automatically turn the power off.
• This indicates the compressor is working normally.
• Turn the power switch to the OFF position, unplug the power supply cord, and release the air in the tank by pulling the safety valve.
• If the compressor is not working properly, the pressure gauge will indicate that there is a decrease in pressure in the air tank.
• If there is an air leak from the compressor the pressure in the air tank decreases, the pressure switch resets and the motor automatically turns back on.

STARTING PROCEDURE

• Check that the power switch is in the OFF position.
• Attach the air hose to the ¼* quick disconnect coupler.
• Close the drain valve and ensure the air filter is installed.
• Close the drain valve.
• Plug the compressor into a working plug socket.
• Turn the power switch to the ON position.
• Allow the motor to run and fill the tank until the motor turns off.
• To regulate the airflow: While the air compressor is running, turn ON your tool and turn the regulator now to the right increasing the pressure. Turn the pressure up until the desired pressure is reached. (The HY5508 is not equipped with a pressure regulating valve, so it does not have this function).
• Operate air tools normally.
• Turn the power switch to the OFF position.
• Unplug the compressor.
• Reduce the pressure in the air tank through the air supply hose.

USING THE MACHINE

• To determine the correct working pressure and airflow requirements for any piece of equipment, check the corresponding manual.
• Be aware that the airflow figure stated on tools and accessories refers to ‘free air delivery’ and not the piston displacement of the compressor.
• When adjusting the regulator, always adjust up to the required pressure.
• After fitting the desired coupling to the outlet valve, connect an air hose and hook up to an air system
• An outlet regulator is necessary to use air equipment directly from the compressor.
• At the end of each working day, drain any moisture from the main tank.
• Place a container under the drain plug and then carefully unscrew it anti-clockwise.
• DO NOT allow moisture to accumulate in the tank as this will corrode the inside of the tank and affect the pressure rating of the tank.

MAINTENANCE

WARNING
Senior a mer tina ore mump to ariose pressure hoised or salty valve.
Before moving or carrying out any maintenance on the compressor, make sure that the ignition switch is OFF the air tank pressure has been vented and the compressor is allowed to cool down for some time.

DRAINING THE AIR TANK

• You should drain the tank at the end of each day.
• Place a suitable container capable of holding water, underneath the compressor.
• With compressed air in the tank, slowly turn the drain knob to the open position.
• The water in the tank will drain out.
• Once the water has drained, turn the drain knob to the closed position.
• Draining the tank reduces the risk of corrosion inside the tank.

AIR FILTER

• The air filter is designed to reduce noise and help prevent particulates in the air from entering and damaging the air compressor.
• After being used for a while, the air filter will become clogged.
• This will reduce the air intake capabilities of the compressor, reducing performance.
• Therefore, the air filter must be cleaned or replaced regularly.
• Open the cover on the air filter and remove the filter element.
• Inspect the filter element and if damaged or worn, replace it immediately.
• Blow the dirt from the air filter from the inside out.
• You can use a low-pressure airline to do this.
• Reinstall the air filter.

LEAK TESTING

• A small leak in any hose or connection will reduce the air compressor’s performance.
• To test for leaks, spray a small amount of soapy water on the area suspected of leaking.
• If soap bubbles appear, replace the broken part.

CLEANING

• Clean the compressor with a soft brush or moist cloth.
• DO NOT use a pressure washer or hose pipe as water can penetrate the motor and cause failure that will not be covered by the warranty.
• DO NOT use solvent-based cleaning products, these could damage parts.

STORAGE

• Turn off the power and wrap the power cord around the compressor.
• Pull the relief valve and release all the pressure from the air tank.
• Clean the air compressor to remove all dirt and dust.
• Cover the air compressor with a cover to protect the unit from dust and moisture.
• DO NOT stack or store other items on top of or around the air compressor.

TROUBLESHOOTING

SPECIFICATION

RECYCLING AND PRODUCT DISPOSAL

• We do not offer a take back scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries.
• Instead, the responsibility to dispose of WEEE and or Batteries is passed onto you by us.
• So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site.
• For further information please contact your local Authority for disposal advice.
• You MUST make sure that all unused oil and fuel is disposed of correctly either beforehand or at your local Civic Amenity Site.
• Under NO circumstances must any fuel or oil be put down drains.
• Certain products contain WEEE waste which should be disposed of in your domestic waste.
• You MUST recycle WEEE by your local authority or recycling center.
• Certain products contain batteries that should not be disposed of in your domestic waste.
• You MUST recycle batteries by your local authority or recycling center.
• Unwanted packaging and materials should be stored and taken to a recycling center so it can be disposed of in a manner that is compatible with the environment.
• The following symbol means that you should ‘Reduce – Reuse – Recycle.
• We are a member of the VALPAK National Compliance Scheme and our registration number is RM08660.
• For further information about disposal please contact your Local Authority.
• Should you pass this product on to another user either sold or loaned, you MUST pass on this user manual.
• This will make sure that all other users can use and maintain this machine safely.

CONTACT DETAILS

• Trade Tested Limited
• PO Box 9117, Newmarket, Auckland 1149, New Zealand 0800 800 880
• support@tradetested.co.nz
• www.tradetested.co.nz

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