NIGHTSTICK XPP-5465 Forge Intrinsically Safe Helmet Mounted Flashlight Instruction Manual

Instruction Manual
FORGE™ XPP-5465
US PATENT 9,713,217 AND 11,019,868

SCAN FOR MOUNTING INSTRUCTION VIDEO
https://youtu.be/Ta0i7U-92hM

THE XPP-5465 IS APPROVED FOR USE

Bayco Products, Inc. XPP-5465
640 S. Sanden Blvd., Wylie, TX 75098

ID 5012927
INTRINSICALLY SAFE SECURITE INTRINSEQUE

CLASS I DIV 2 GRPS A-D T3
CLASS II DIV 2 GRPS F-G T135°C
CLASS I ZONE 2 Group IIC T3
-20ºC ≤ Tamb ≤ +40ºC
(2) CR-123 3.0V/Cell
WARNING: Risk of ignition – Do not open in a hazardous area.
AVERTISSEMENT: Ne pas ouvrir dans une zone dangereuse.
WARNING: Risk of ignition – Do not change batteries in a hazardous area.
AVERTISSEMENT: Danger d’inflammation – Ne changez pas les piles dans une zone dangereuse.
Conforms to: UL Standard 783
Certified to: CAN/CSA STD C22.2 No 157

WARNINGS – INTRINSICALLY SAFE

• Warning: Use only the approved non-rechargeable batteries listed below.
• Warning: Do NOT attempt to use rechargeable batteries with this light.
• Warning: To prevent ignition of a hazardous atmosphere, do not open the battery compartment in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
• Warning: When exchanging batteries, use only ENERGIZER CR123 lithium batteries.
• Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used non-rechargeable batteries or mix non-rechargeable batteries from different manufacturers.
• Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

INSTALLING BATTERIES

• Loosen the screw on the battery compartment door. (Image 1)
• Insert batteries using the orientation markings on the back of the battery compartment door. (Image 2)
• Close the battery door fully, then tighten the screw until it is hand-tight. CAUTION: Do not cross-thread or strip the screw threads.
• Test the operation of the light (see OPERATION below).

INSTALLING ON TO A HELMET

• Choose the side of the helmet you wish to mount the light on.
• Rotate the mount to orient the clamp with a thumbscrew on top.
• Open the clamp completely and fully seat over the helmet brim, ensuring the clamp clears any rubber helmet trim. (Image 3)
• Tighten the clamp firmly with included Allen wrench. (Image 4)

SETTING THE ANGLE OF THE LIGHT

• Twist the light left or right on the vertical pivot until the beam pattern is in an ideal position.
• The tension on the mount is meant to be firm to maintain the aim.
• Once aimed, the mount allows the user to position light above or below the brim by rotating up or down as needed.

OPERATION

The 5465 has a flashlight push-button tail switch with the following lighting modes: CONSTANT-ON FLASHLIGHT
Press the flashlight switch until it clicks and then releases for constant-on in high brightness mode. Press and release to turn the light off.
SELECT FLASHLIGHT BRIGHTNESS LEVEL
Press and hold down the flashlight switch. The flashlight will cycle from high to medium to low and then back up again at a rate of approximately one mode per second. The light will continue to cycle through the modes as long as the flashlight switch is held down. When the desired brightness level is reached, release the flashlight switch, and the light will remain in that mode. Press and hold from any mode to start the cycle again. Press and release to turn the light off.
Rear Green Safety LED
The rear green safety LED will remain lit while the flashlight is on in any mode.

WARRANTY

LIMITED LIFETIME WARRANTY

Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes LEDs, housing, and lenses. Rechargeable batteries, chargers, switches, electronics, and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation, and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.baycoproducts.com/nightstick- productsupport/warranties. Retain your receipt for proof of purchase.
Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5465-LG-21
11-11-2021

Documents / Resources

| NIGHTSTICK XPP-5465 Forge Intrinsically Safe Helmet Mounted Flashlight [pdf] Instruction Manual
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