NIGHTSTICK XPP-5410G Intrinsically Safe Penlight Instruction Manual

: October 30, 2023
: NIGHTSTICK

Table of Contents

NIGHTSTICK XPP-5410G Intrinsically Safe Penlight
Instruction Manual
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
BATTERY INSTALLATION
OPERATION
Declaration of Conformity
References
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NIGHTSTICK XPP-5410G Intrinsically Safe Penlight

NIGHTSTICK-XPP-5410G0Intrinsically-Safe-Penlight-
product

Instruction Manual

Please read these instructions before using your Nightstick XPP-5410G Intrinsically Safe Penlight. They include important safety information and operating instructions.

THE XPP-5410G IS APPROVED FOR USE

Permissible XPP-5410 Flashlight Assembly
APPROVAL No. 20-A140006-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY

WARNINGS: The Model XPP-5410 is MSHA approved for use with Energizer (Type E92), two Energizer (Type EN92), and Duracell (Type MX2400), Duracell
(PC2400), and Duracell (EN92) batteries only. Replace the batteries in fresh air only and replace all batteries at the same time. Do not mix batteries from different manufacturers or of different types. The Model XPP-5410 must not be opened in area where permissibility is required.

WARNINGS – INTRINSICALLY SAFE

Warning: Use only the approved non-rechargeable batteries listed below.
Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
Warning: When exchanging batteries, use only ENERGIZER E92, EN92, OR DURACELL MX2400, PC2400, EN92 BATTERIES.
Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries must only be exchanged in an area known to be non-hazardous.
Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used non-rechargeable batteries, or mix non-rechargeable batteries from different manufacturers.
Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5410G’s Intrinsically Safe rating, the only AAA batteries certified for use with this light are the ENERGIZER E92, EN92, OR DURACELL MX2400, PC2400, EN92 BATTERIES.

Do not attempt to use any other brand or model of AAA batteries with this light.
Do not attempt to use any type of rechargeable AAA battery with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not remove the lens bezel in the hazardous environment. This task must ONLY be done in an area known to be non-hazardous.

Loosen the locking screw located on the side of the lens bezel. NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not necessary and may damage the threads. The screw simply needs to be loosened enough to allow the lens bezel to unscrew.
Unscrew the lens bezel from the housing in a counter-clockwise direction.
Using 2 AAA ENERGIZER E92, EN92, OR DURACELL MX2400, PC2400, EN92 BATTERIES (make sure both batteries are of the same type), install the batteries in the light paying close attention to make sure that the positive end of the batteries point toward the bezel end of the light.
Replace the lens bezel by screwing it onto the housing in a clockwise direction.
Tighten the locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the threads and impact the light’s Intrinsic Safety.

OPERATION

THE XPP-5410G HAS TWO SEPARATE LIGHTING MODES:

MOMENTARY FLASHLIGHT MODE
Lightly press the tail switch for momentary operation. Release the switch to turn the light off.
CONSTANT-ON FLASHLIGHT MODE
Press the tail switch until it clicks and then release for constant-on mode. Press and release the tail switch again to turn the light off.

WARRANTY

LIMITED LIFETIME WARRANTY: Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes LEDs, housing, and lenses. Rechargeable batteries, chargers, switches, electronics, and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation, and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.baycoproducts.com/nightstick- product-support/warranties. Retain your receipt for proof of purchase.

Declaration of Conformity

Model(s):	XPP-5410G XPP-5412G	Declaration Number:	20180429-E
Product Type:	Flashlight
Company Name:	Bayco Products Inc.
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Address:	640 S. Sanden Blvd.
City, State, Postcode:	Wylie, Texas 75098 USA
Phone / Website:	001-469-326-9400 /

www.nightstick.com

We hereby declare that the product identified above meets the requirements of the Directives listed below. Therefore, they qualify for free movement within markets comprising the European Union (EU), the European Economic Area (EEA) and the United Kingdom (UK). This declaration is issued under the sole responsibility of the manufacturer.

The following EU-harmonized, UK-designated standards and technical specifications have been applied and evaluated:

Directives:	ATEX Directive 2014/34/EU	UKSI 2016 No. 1107
Notified Body:	INTERTEK ITALIA SPA

Via Guido Miglioli, 2/A

20063 Cernusco sul Naviglio (MI) Italy

| INTERTEK TESTING & CERTIFICATION LTD

Academy Place, 1-9 Brook Street

Brentwood, Essex, CM14 5NQ United Kingdom

Notified Body Number:| 2575| 0359
Certificate Number:| ITS13ATEX27839X| ITS21UKEX0263X
Standards:| EN 60079-0:2018
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EN 60079-11:2012 (ia)
EN 60079-26:2015
EN 60079-28:2015
EN 50303:2000

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