NIGHTSTICK XPP-5420GX Intrinsically Safe Flashlight Instruction Manual

: June 5, 2024
: NIGHTSTICK

Table of Contents

WARNINGS – INTRINSICALLY SAFE
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
BATTERY INSTALLATION
OPERATION
WARRANTY
References
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Instruction Manual
XPP-5420GX & XPP-5420GXA

THE XPP-5420GX/GXA IS APPROVED FOR USE
Bayco Products, Inc. XPP-5420GX
640 S. Sanden Blvd.
Wylie, TX 75098

ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE| | CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 IIC T3
CLASS II ZONE 20 IIIC T135C
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
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| ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE|
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| CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
I M 1 Ex ia op is I Ma
II 1 G Ex ia op is IIC T3 Ga| Ex ia op is I Ma
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX27837X
IECEx ITS 16.0067X
UK: ITS21UKEX0264X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
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| Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
ANSI/ISA 60079-26| Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25

WARNINGS – INTRINSICALLY SAFE

Warning: Use only the approved non-rechargeable batteries listed below.
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
Warning: When exchanging batteries, use only Duracell PC1500 or Energizer EN91 batteries.
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries must only be exchanged in an area known to be non-hazardous.
Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used non-rechargeable batteries or mix non-rechargeable batteries from different
manufacturers.
Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the Intrinsically Safe rating, the only AA batteries certified for use with this light are the Duracell PC1500 or Energizer EN91 batteries.

Do not attempt to use any other brand or model of AA batteries with this light.
Do not attempt to use any type of rechargeable AA batteries with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not remove the lens bezel or the refl ector / battery carrier in the hazardous environment. This task must ONLY be done in an area known to be non- hazardous.

Loosen the locking screw located on the side of the lens cap.
NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not necessary and may damage the threads. The screw simply needs to be loosened enough to allow the lens bezel to unscrew.
Unscrew the lens bezel from the housing in a counterclockwise direction.
Turn the light upside down and carefully shake the light in order to remove the refl ector / battery carrier. Allow the refl ector / battery carrier to slide into your hand.
WARNING: Do NOT touch the refl ector surface with your finger. Doing so may damage the reflector surface.
Using 3 – AA Duracell PC1500 or Energizer EN91 batteries (make sure that all 3 batteries are of the same model), install the batteries in the carrier paying close attention
to the markings on the battery carrier for proper battery terminal polarity alignment.
Align the refl ector / battery carrier so that the switches on the carrier are aligned with the switches on the housing. Carefully insert the refl ector / battery carrier back into the flashlight housing until it is fully seated in the housing.
WARNING: Be careful to not touch the refl ector surface with your finger. Doing so may damage the reflector surface.
Replace the lens bezel by screwing it onto the housing in a clockwise direction.
Tighten the locking screw.
CAUTION: Do NOT over-tighten. Doing so may damage the threads and impact the light’s Intrinsic Safety.

OPERATION

THE XPP-5420GX/GXA HAS TWO SEPARATE LIGHTING MODES:
MOMENTARY FLASHLIGHT MODE
Lightly press the body switch for momentary operation. Release the switch to turn the light off.
CONSTANT-ON FLASHLIGHT MODE
Press the body switch until it clicks and then releases for constant-on mode. Press and release the body switch again to turn the light off.

WARRANTY

LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes LEDs, housing, and lenses. Rechargeable batteries, chargers, switches, electronics, and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation, and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.baycoproducts.com/bayco- productsupport/warranties. Retain your receipt for proof of purchase.

EU / UK Declaration of Conformity

Model(s):| XPP-5420BA / GA / GXA
XPP-5422BA / GA / GXA
XPP-5422GMA / GMXA| Declaration Number:| 20140104-D
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Product Type:| Portable Flashlight
Company Name:| Bayco Products Inc.
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Address:| 640 S. Sanden Blvd.
City, State, Postcode:| Wylie, Texas 75098 USA
Phone / Website:| 001-469-326-9400 / www.nightstick.com

We hereby declare that the product identified above meets the requirements of the Directives listed below. Therefore, they qualify for free movement within markets comprising the European Union (EU), the European Economic Area (EEA), and the United Kingdom (UK). This declaration is issued under the sole responsibility of the manufacturer.

The following EU harmonized, UK designated standards and technical specifications have been applied and evaluated by:

Directives:| ATEX Directive 2014/34/EU| UK 2016 No. 1107| Article 34 of the Industrial Safety and Health Act and Article 58-4,
Paragraph 4 of the Enforcement Rule of the same Act.
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Notified Body:| INTERTEK ITALIA SPA
Via Guido Miglioli, 2/A
20063 Cernusco sul
Naviglio (MI) Italy| INTERTEK TESTING & CERTIFICATION LTD
Academy Place, 1-9 Brook-St.
Brentwood, Essex, CM14 5NQ United Kingdom| Korea Occupational Safety and Health Agency
Notified Body
Number:| 2575| 359| N/A
Certificate Number:| ITS13ATEX27837X| ITS21UKEX0264X| 21-AV4BO-0137X
Standards:| EN 60079-0: 2018| IEC 60079-0: 2018
EN 60079-11: 2012 (ia)| IEC 60079-11: 2012
EN 60079-26: 2015| IEC 60079-26: 2015
EN 50303: 2000|
Type Approval:| | For 5420GXA / 5422GXA
/ 5422GMXA