NIGHTSTICK XPR-5542 Flashlight Instruction Manual
- May 15, 2024
- NIGHTSTICK
Table of Contents
Instruction Manual
XPR-5542
US PATENT 9,713,217
THE XPR-5542 IS APPROVED FOR USE
E 467756
ID 5012927
INTRINSICALLY SAFE
Bayco Products, Inc. XPR-5542
Wylie, TX 75098
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
UL listed for use with Bayco Li-ion Battery Pack 5500-BATT
CLASS I DIV 1 GRPS A-D T4
CLASS II & III DIV 1 GRPS E-G
CLASS I ZONE 0 GRP IIC T4
CLASS II ZONE 20 IIIC T135ºC
II 2 G Ex ia IIC T4 Gb| Ex ia IIC T4 Gb
DEMKO 16 ATEX 1815
IECEx UL 16.0168
-20ºC ≤ Tamb ≤ +40ºC
3.7V/Cell 5500-BATT
Um = 4.75V
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WARNINGS – INTRINSICALLY SAFE
- Warning: To prevent ignition of a hazardous atmosphere, do not locate the charger for this product in the hazardous environment. The charger for this product must be located in an area known to be non-hazardous ONLY.
- Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge this product in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
- Warning: Lithium-ion batteries must be used and charged properly. Improper use can result in serious injury, fire, or death.
- Warning: Use only the included and approved 5500-BATT rechargeable battery pack from Bayco Products.
- Warning: Do NOT attempt to use any other rechargeable or non-rechargeable batteries with this light.
- Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
- Warning: When exchanging the rechargeable battery pack, use only the approved 5500BATT rechargeable battery pack from Bayco Products.
- Warning: To prevent ignition of a hazardous atmosphere, the rechargeable battery pack must only be exchanged in an area known to be non-hazardous.
- Warning: Do not expose the rechargeable battery pack to water or salt water, or allow the battery pack to get wet.
- Warning: Do not store the rechargeable battery pack with metallic objects that may cause a short circuit.
- Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.
INITIAL USE
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to
charge this product in the hazardous environment. This task must ONLY be
performed in an area known to be non-hazardous.
CHARGER INPUT: 12 VDC Max
Fully charge the XPR-5542 before the first use, or if the battery is new or
has been unused for several months. The maximum charge time required is
approximately 6 hours.
DAILY USE
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT ATTEMPT TO CHARGE THIS PRODUCT IN THE HAZARDOUS ENVIRONMENT. THIS TASK MUST ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-HAZARDOUS.
-
Use only the supplied Nightstick charger, 5500-BATT rechargeable battery pack and AC or DC adapter. For best performance, charge the 5542 when the flashlight beam starts to dim.
-
Connect the AC power adapter to the charger. The LED indicator will not be illuminated at this point.
-
With the flashlight facing forward, slide the 5542 into the charger until the contacts snap into place.
-
The LED indicator changes to constant red indicating the 5542 is properly inserted into the charger and is in fact charging. The LED indicator remains red until the battery is fully charged.
At full charge, the LED indicator turns green. -
The total time to full charge the 5542 varies depending on the remaining charge in the battery pack.
-
To confirm a full charge, keep the 5542 in the charger and turn it on. The LED indicator will change to red. Turn off the 5542. If the 5542 is fully charged, the LED indicator will turn green. If not, it remains red until the charge is completed and the LED indicator turns green. The 5542 will now be fully charged.
REPLACING LITHIUM-ION RECHARGEABLE BATTERY
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT OPEN THE
LENS BEZEL IN THE HAZARDOUS ENVIRONMENT. THIS TASK MUST ONLY BE PERFORMED IN
AN AREA KNOWN TO BE NON-HAZARDOUS.
WARNING: WHEN EXCHANGING THE RECHARGEABLE BATTERY PACK, USE ONLY THE
APPROVED 5500-BATT RECHARGEABLE BATTERY PACK FROM BAYCO PRODUCTS.
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, THE RECHARGEABLE
BATTERY PACK MUST ONLY BE EXCHANGED IN AN AREA KNOWN TO BE NON-HAZARDOUS.
-
Loosen the locking screw located on the side of the tail cap.
CAUTION: Do NOT attempt to completely remove the locking screw. Doing so is not necessary and may damage the threads. The screw simply needs to be loosened enough to allow the tail-cap to unscrew. -
Unscrew the tail-cap from the housing in a counter-clockwise direction.
-
Turn the light upside down and carefully shake the light in order to remove the battery.
Allow the battery to slide into your hand. -
Next, allow the 5500-BATT rechargeable battery pack to slide out of the light paying close attention to the battery pack’s orientation within the handle.
-
Using only the approved replacement 5500-BATT rechargeable battery pack from Bayco Products, slide the new battery pack into the handle of the light using the directional arrow marked on the side of the pack to be a guide to proper battery orientation.
-
Replace the tail-cap by screwing it onto the housing in a clockwise direction.
-
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPR-5542 HAS SEVEN LIGHT MODES:
- Momentary flashlight
- Full brightness flashlight
- Medium brightness flashlight
- Low brightness flashlight
- Floodlight
- Dual-light
- Strobe
The XPR-5542 has two body switches providing access to all modes.
Momentary Flashlight Mode
Lightly press the top body switch for momentary operation. Release the switch
to turn the light off.
Constant-on
Press the top body switch until it clicks and then release for constant-on in
high-brightness mode. Press and release the top body switch again to turn the
light off.
Select Brightness Level
Press and hold down the top body switch. The light will cycle from high to
medium to low and then back up again at a rate of approximately one mode per
second. The light will continue to cycle up and down through the various modes
as long as the top body switch is held down. When the desired brightness level
is reached, simply release the top body switch, and the light will remain in
that brightness mode. Press and release the top body switch to turn the light
off.
Floodlight
Press the bottom body switch until it clicks and then release for floodlight
mode. Press and release the bottom body switch again to turn the light off.
Dual-Light
Dual-Light allows the user to turn on both the Flashlight (at any brightness
level) and the Floodlight, at the same time. First select the appropriate
brightness level of the flashlight using the directions above. Next press and
release the bottom switch to activate the floodlight. Both the Flashlight and
the Floodlight are now running. Press and release both the top and bottom body
switches to turn the light off.
Strobe Function
From off or any mode, rapidly double click the switch to activate the strobe
function running at full brightness. Press and release the body switch to turn
the light off.
STROBE WARNING
Exposure to strobing lights may cause dizziness, disorientation, and nausea. A very small percentage of people suffer from photosensitive epilepsy and may experience seizures or blackouts triggered by strobing lights. For more information from the EPILEPSY FOUNDATION about photosensitivity and seizures, please visit www.epilepsy.com. Anyone who has had symptoms linked to this condition should consult a doctor before using this product.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in
workmanship and materials for the original purchaser’s lifetime. The Limited
Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable
batteries, chargers, switches, electronics and included accessories are
warranted for a period of two years with proof of purchase. Normal wear and
failures which are caused by accidents, misuse, abuse, faulty installation and
lightning damage are excluded.
We will repair or replace this product should we determine it to be defective.
This is the only warranty, expressed or implied, including any warranty of
merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.nightstick.com/nightstick-
product-support/warranties.
Retain your receipt for proof of purchase.
EU Declaration of Conformity
| Model(s): | XPR-5542GMX | Declaration Number: | 20170220-G |
|---|---|---|---|
| Product Type: | Flashlight | ||
| Company Name: | Bayco Products Inc. | ||
| --- | --- | ||
| Address: | 640 S. Sanden Blvd. | ||
| City, State, Postcode: | Wylie, Texas 75098 USA | ||
| Phone / Website: | 001-469-326-9400 / |
We hereby declare that the product identified above meets the requirements of
the following EU Directives and therefore qualifies for free movement within
markets comprising the European Union (EU) and the European Economic Area
(EEA). This declaration is issued under the sole responsibility of the
manufacturer.
The following harmonized standards and technical specifications have been
applied and evaluated by:
Directives:| ATEX Directive 2014/34/EU| Article 34 of the Industrial Safety
and Health Act and Article 58-4, Paragraph 4 of the Enforcement Rule of the
same Act.
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Notified Body:| UL International Demko A/S| Korea Occupational Safety and
Health Agency
Notified Body Number:| 359| N/A
Certificate Number:| DEMK016ATEX1815| 22-AV4BO-0249X
Standards:| EN 60079-0:2012+A11:2013
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EN 60079-11:2012 (ia)
Type Approval:| 
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These Products are fully compliant and do not contain the restricted substances above levels noted in EU RoHS.
Name: Mark Situ
Title: Quality Director
Date: 2022/08/08
Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 •
USA • 1-800-233-2155 •
1-469-326-9400 •
www.nightstick.com
INS-XPR-5542-LG-22
09-09-2022
References
- Epilepsy Foundation #1 trusted site for epilepsy and seizure news
- Nightstick Professional Lighting Products
- Nightstick Professional Lighting Products
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