NIGHTSTICK XPP-5452G Safe Permissible Light Headlamp Instruction Manual

NIGHTSTICK XPP-5452G Safe Permissible Light Headlamp

Specifications

• Model: XPP-5452G
• Manufacturer: Bayco Products, Inc.
• Address: 640 S. Sanden Blvd. Wylie, TX 75098
• ID: 4003544
• Intrinsically Safe Rating: Class I Div 1 Grps A-D T4, Class II & III Grps E-G T135C, Class I Zone 0 AEx ia IIC T4 Ga, Class I Zone 0 Ex ia IIC T4 Ga, II 1 G Ex ia op is IIC T4 Ga
• Lighting Modes: High-Brightness Spotlight Mode, Low-Brightness Spotlight Mode
• Headbands: Elastic Non-Slip Headband, Heavy-Duty Rubber Headband
• Warranty: Limited Lifetime Warranty

Battery Installation
WARNING: To maintain the Intrinsically Safe rating:

• Use only ENERGIZER E92 or EN92 BATTERIES.
• Avoid using other brands or rechargeable batteries.
• Do not open the battery compartment in a hazardous environment.

Operation
The XPP-5452G has two lighting modes:

• High-Brightness Spotlight Mode: Press the button once.
• Low-Brightness Spotlight Mode: Press the button twice. Press it thrice to turn off the light.

The light can be tilted to adjust the angle for better illumination.

Headbands
Choose between the Elastic Non-Slip Headband for direct headlamp wearing or the Heavy-Duty Rubber Headband for hardhat use.

Warranty
The product comes with a Limited Lifetime Warranty covering defects in workmanship and materials. Refer to the warranty for detailed coverage.

FAQ
Q: Can I use rechargeable AAA batteries with the XPP-5452G?
A: No, only ENERGIZER E92 or EN92 BATTERIES are approved for use to maintain the Intrinsically Safe rating.

Instruction Manual XPP-5452G

THE XPP-5452G IS APPROVED FOR USE

WARNINGS – INTRINSICALLY SAFE

• Warning: Use only the approved non-rechargeable batteries listed below.
• Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
• Warning: To prevent ignition of a hazardous atmosphere, do not open the battery compartment in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
• Warning: When exchanging batteries, use only ENERGIZER E92 or EN92 BATTERIES.
• Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries must only be exchanged in an area known to be non-hazardous.
• Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used non-rechargeable batteries, or mix non-rechargeable batteries from different manufacturers.
• Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5452G’s Intrinsically Safe rating, the only AAA batteries certified for use with this light are the ENERGIZER E92 or EN92 BATTERIES.

• Do not attempt to use any other brand or model of AAA batteries with this light.
• Do not attempt to use any type of rechargeable AAA batteries with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not open the battery compartment door in the hazardous environment. This task must ONLY be done in an area known to be non-hazardous.

• Loosen the locking screw located on the back of the battery compartment door. NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not necessary and may damage the threads. The screw simply needs to be loosened enough to allow the battery compartment door to open.
• Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that all 3 batteries are of the same model), install the batteries in the back of the light paying close attention to the markings inside the battery compartment for proper battery terminal polarity alignment.
• Close the battery compartment door.
• Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the threads and impact the light’s Intrinsic Safety.

OPERATION

THE XPP-5452G HAS TWO SEPARATE LIGHTING MODES

• HIGH-BRIGHTNESS SPOTLIGHT MODE
  Press the button on top of the light one time.

• LOW-BRIGHTNESS SPOTLIGHT MODE
  Press the button on top of the light two times. Pressing the button a third time will turn the light off.

• THE XPP-5452G HAS A TILT ADJUSTMENT FEATURE:
  Simply adjust the tilt angle of the light to illuminate the desired area.

THE XPP-5452G COMES WITH TWO DIFFERENT HEADBANDS

• ELASTIC NON-SLIP HEADBAND
  Use this headband for wearing the headlamp directly on your head or while wearing a soft hat such as a ball cap. The non-slip feature will keep the light positioned on the head even during vigorous movement.

• HEAVY-DUTY RUBBER HEADBAND
  Use the heavy-duty rubber headband on any hardhat. The tacky nature of the strap will keep the light attached even if the hat is dropped or used in wet conditions.

WARRANTY

LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.baycoproducts.com/bayco- product-support/warranties. Retain your receipt for proof of purchase.

Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com INS-XPP-5452G-DL-23

EU / UK Declaration of Conformity

www.nightstick.com

We hereby declare that the product identified above meets the requirements of the Directives listed below. Therefore, they qualify for free movement within markets comprising the European Union (EU), the European Economic Area (EEA) and the United Kingdom (UK). This declaration is issued under the sole responsibility of the manufacturer.

The following EU harmonized, UK designated standards and technical specifications have been applied and evaluated by:

Directives:| ATEX Directive 2014/34/EU| UKSI 2016 No. 1107| Article 34 of the Industrial Safety and Health Act and Article 58-4, Paragraph 4 of the Enforcement Rule of the same Act.
---|---|---|---
Notified Body:| INTERTEK ITALIA SPA

Via Guido Miglioli, 2/A 20063 Cernusco sul Naviglio (MI)

Italy

| INTERTEK TESTING & CERTIFICATION LTD

Academy Place, 1-9 Brook Street

Brentwood, Essex, CM14 5NQ United Kingdom

| Korea Occupational Safety and Health Agency
Notified Body Number:| 2575| 0359| N/A
Certificate

Number:

| ITS13ATEX27854X| UKEX: ITS21UKEX0247X| 22-AV4BO-0216X

22-AV4BO-0217X

Standards:| EN 60079-0: 2018
EN 60079-11: 2012 (ia)
EN 60079-28: 2015
Type Approval:| |

| 22‐AV4BO‐0217X

These Products are fully compliant and do not contain the restricted substances above levels noted in EU
and UK RoHS.

• Name: Mark Situ
• Title: Quality Director
• Date: 5th August 2022

References

• Bayco Products, Inc. (BPI)
• Nightstick Professional Lighting Products

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