NIGHTSTICK XPP-5460GCX X-Series INTRINSICALLY SAFE HEADLAMP Instruction Manual

XPP-5460GCX X-Series INTRINSICALLY SAFE HEADLAMP
Instruction Manual

US PATENT 9,713,217
THANK YOU FOR SELECTING THE NIGHTSTICK XPP-5460GCX
INTRINSICALLY SAFE HEADLAMP!
SAVE THESE INSTRUCTIONS

Please read these instructions before using this product. They include important safety and operation information.

THE XPP-5460GCX IS APPROVED FOR USE

Bayco Products, Inc. XPP-5460 Wylie, TX 75098

WARNINGS:
Replace batteries in a non-hazardous location.
Use only Energizer Model E92 or EN92 batteries.

WARNINGS-INTRINSICALLY SAFE

• Warning: Use only the approved non-rechargeable batteries listed below.
• Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
• Warning: To prevent ignition of a hazardous atmosphere, do not open the battery compartment in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
• Warning: When exchanging batteries, use only ENERGIZER E92 or EN92 BATTERIES.
• Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries must only be exchanged in an area known to be non-hazardous.
• Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used non-rechargeable batteries or mix non-rechargeable batteries from different manufacturers.
• Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

• For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5460GCX’s Intrinsically Safe rating, the only AAA batteries certified for use with this light are the ENERGIZER E92 or EN92 BATTERIES.

• Do not attempt to use any other brand or model of AAA batteries with this light.
• Do not attempt to use any type of rechargeable AAA batteries with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not open the battery compartment door in the hazardous environment. This task must ONLY be done in an area known to be non-hazardous.

• Loosen the locking screw located on the back of the battery compartment door. NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not necessary and may damage the threads. The screw simply needs to be loosened enough to allow the battery compartment door to open.
• Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that all 3 batteries are of the same model), install the batteries in the back of the light paying close attention to the markings inside the battery compartment for proper battery terminal polarity alignment.
• Close the battery compartment door.
• Tighten the locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the threads and impact the light’s Intrinsic Safety.

OPERATION

Two switches on the front of the headlamp control all functions.
SPOTLIGHT SWITCH

• First Press = spotlight high-brightness
• Second Press = spotlight low-brightness
• Third Press = off

FLOODLIGHT SWITCH

• First Press = floodlight high-brightness
• Second Press = floodlight low-brightness
• Third Press = off

DUAL-LIGHT MODE

•  Press each switch one time to turn on both lights in high-brightness mode.
• To shut down Dual-Light mode, press each switch two more times until each light turns off.

THE XPP-5460GCX HAS A TILT ADJUSTMENT FEATURE:
Simply adjust the tilt angle of the light to illuminate the desired area.
THE XPP-5460GCX FITS ON ANY HARD HAT THAT HAS A HARD HAT LAMP BRACKET ATTACHED.

NIGHTSTICK HEADLAMP BRACKET MOUNTING INSTRUCTIONS

• Ensure the mounting surface is clean and oil-free (use an alcohol wipe if needed)
• Prior to installing, determine the mounting location that allows the headlamp to fully tilt without interfering with the helmet brim.
• Remove adhesive backing.
• Firmly press the bracket into place up for 30 seconds with fl at the side facing up (see image).
  While supporting mount, slide headlamp clip into bracket slot. (Note: adhesive reaches peak strength in 24 hours)

TO ATTACH TO THE HARD HAT LAMP BRACKET
Slide the clip on the back of the XPP-5460GCX into the slot on the top edge of the Hard Hat Lamp Bracket and press down firmly until the clip is fully engaged into the bracket.
TO REMOVE FROM THE HARD HAT LAMP BRACKET
Grasp the XPP-5460GCX and pull up until the clip slides out of the Hard Hat Lamp Bracket.

WARRANTY

LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics, and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation, and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.baycoproducts.com /nightstickproduct-support/warranties. Retain your receipt for proof of purchase.

Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5460GCX-DL-21

EU Declaration of Conformity

We hereby declare that the product identified above meets the requirements of the following EU Directives and therefore qualifies for free movement within markets comprising the European Union  (EU) and the European Economic Area (EEA). This declaration is issued under the sole responsibility of the manufacturer.

ATEX Directive 2014/34/EU
The following harmonized standards and technical specifications have been applied and evaluated by:

EN 60079-11:2012 (ia)

These Products are fully compliant and do not contain the restricted substances above levels noted in EU RoHS.

References

• Bayco Products, Inc. (BPI)
• Nightstick Professional Lighting Products

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