NIGHTSTICK XPP-5453G Intrinsically Safe Dual-Light Headlamp Instruction Manual

Instruction Manual
XPP-5453G

THE XPP-5453G IS APPROVED FOR USE
Bayco Products, Inc. XPP-5453G
640 S. Sanden Blvd.
Wylie, TX 75098

E 467756
ID 4003544
INTRINSICALLY SAFE
SECURITE IN TRINSEQUE

CLASS I DIV 1 GRPS A-D T3C
CLASS II & III GRPS E-G T160ºC
CLASS I ZONE 0 GRP IIC T3
ZONE 20 GRP IIIC T200ºC
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AAA Alkaline

WARNINGS – INTRINSICALLY SAFE

• Warning: Use only the approved non-rechargeable batteries listed below.
• Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
• Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in the hazardous environment. This task must ONLY be performed in an area known to be nonhazardous.
• Warning: When exchanging batteries, use only ENERGIZER E92 or EN92 Batteries.
• Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries must only be exchanged in an area known to be non-hazardous.
• Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used non-rechargeable batteries or mix non-rechargeable batteries from different manufacturers.
• Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5411GX’s Intrinsically Safe rating, the only AAA batteries certified for use with this light is the ENERGIZER E92 or EN92 BATTERIES.

• Do not attempt to use any other brand or model of AAA batteries with this light.
•  Do not attempt to use any type of rechargeable AAA batteries with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not remove the lens bezel in the hazardous environment. This task must ONLY be done in an area known to be non-hazardous.

• Loosen the locking screw located on the back of the battery compartment door. NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not necessary and may damage the threads. The screw simply needs to be loosened enough to allow the battery compartment door to open.
• Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that all 3 batteries are of the same model), install the batteries in the back of the light paying close attention to the markings inside the battery compartment for proper battery terminal polarity alignment.
• Close the battery compartment door.
• Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the threads and impact the light’s Intrinsic Safety.

OPERATION

LIGHTING MODES

• SPOTLIGHT: Press switch one time to turn on the spotlight.

• FLOODLIGHT: Press the switch two times to turn on the floodlight.

• DUAL-LIGHT: Press the switch three times to turn on both the spotlight and the floodlight at the same time for Dual-Light mode.

• OFF: Press the switch a fourth time to turn it off.
  TILT ADJUSTMENT FEATURE:
  Adjust the tilt angle of the light to illuminate the desired area.
  HEADBANDS AND HELMET MOUNT

• Use the elastic non-slip headband for wearing directly on your head or on a soft hat such as a ball cap.

• Use the heavy-duty rubber headband on any hardhat.

ZERO BAND MOUNTING INSTRUCTIONS
Use the 3M™ Dual-Lock™ Reclosable Fastener (included) to mount the light onto a hardhat or helmet. Adhere one side to the backplate on the light and the other side onto a clean, smooth surface on the front of the helmet.

• Remove headband
• Ensure mounting surface is clean and oil-free (use alcohol wipe if needed)
• Prior to installing, determine the mounting location that allows the headlamp to fully tilt without interfering with the helmet brim.
• Remove adhesive backing from each side of the fastener and adhere to the helmet and the back of the bracket.
• Firmly press light into place on the helmet.
• Note: adhesive reaches peak strength in 24 hours.

WARRANTY

LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes LEDs, housing, and lenses. Rechargeable batteries, chargers, switches, electronics and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation, and lightning damage are excluded. We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose. For a complete copy of the warranty, go to www.baycoproducts.com/bayco-product- support/warranties. Retain your receipt for proof of purchase.

Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
3M, Dual-Lock are trademarks of 3M Company. INS-XPP-5453G-DL-21

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