NIGHTSTICK XPP-5422GXL Intrinsically Safe Flashlight with Green Laser Instruction Manual

June 6, 2024
NIGHTSTICK

Instruction Manual
XPP-5422GXL

THE XPP-5422GXL IS APPROVED FOR USE
Bayco Products, Inc.
XPP-5422GXL
640 S. Sanden Blvd.
Wylie, TX 75098

ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE

CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135ºC
CLASS I ZONE 0 IIC T3
CLASS II ZONE 20 IIIC T135ºC
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline

WARNINGS – INTRINSICALLY SAFE

  • Warning: Use only the approved non-rechargeable batteries listed below.
  • Warning: Do NOT attempt to use rechargeable AA batteries with this light.
  • Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
  • Warning: When exchanging batteries, use only Duracell PC1500, Energizer EN91 or Energizer L91 batteries.
  • Warning: To prevent ignition of a hazardous atmosphere, the AA batteries must only be exchanged in an area known to be non-hazardous.
  • Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used non-rechargeable batteries or mix non-rechargeable batteries from different manufacturers.
  • Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the Intrinsically Safe rating, the only AA batteries certified for use with this light are the Duracell PC1500, Energizer EN91, or Energizer L91 batteries.

  • Do not attempt to use any other brand or model of AA batteries with this light.

  • Do not attempt to use any type of rechargeable AA batteries with this light.
    Warning: To prevent ignition of a hazardous atmosphere, do not remove the lens bezel or the reflector/battery carrier in the hazardous environment. This task must ONLY be done in an area known to be non-hazardous.

  • Loosen the locking screw located on the side of the lens cap. NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not necessary and may damage the threads. The screw simply needs to be loosened enough to allow the lens bezel to unscrew.

  • Unscrew the lens bezel from the housing in a counter-clockwise direction.

  • Turn the light upside down and carefully shake the light in order to remove the reflector/battery carrier. Allow the reflector/battery carrier to slide into your hand. WARNING: Do NOT touch the reflector surface with your finger. Doing so may damage the reflector surface.

  • Using 3 AA Duracell PC1500, Energizer EN91 or Energizer L91 batteries (make sure that all 3 batteries are of the same model), install the batteries in the carrier paying close attention to the markings on the battery carrier for proper battery terminal polarity alignment.

  • Align the reflector/battery carrier so that the switches on the carrier are aligned with the switches on the housing. Carefully insert the reflector/battery carrier back into the flashlight housing until it is fully seated in the housing. WARNING: Be careful to not touch the reflector surface with your finger. Doing so may damage the reflector surface.

  • Replace the lens bezel by screwing it onto the housing in a clockwise direction.

  • Tighten locking screw. CAUTION: Do not over-tighten. Doing so may damage the threads and impact the light’s Intrinsic Safety.

OPERATION

THE XPP-5422GXL LIGHTING MODES:
MOMENTARY FLASHLIGHT MODE
Lightly press the top body switch for momentary operation. Release the switch to turn the light off.
CONSTANT-ON FLASHLIGHT MODE
Press the top body switch until it clicks and then releases for constant-on mode. Press and release the top body switch again to turn the light off.
LASER MODE
Press the bottom body switch until it clicks and then releases for laser mode. Press and release the bottom body switch again to turn the laser off.
DUAL-LIGHT MODE
Dual-Light allows the user to turn on both the flashlight and the laser at the same time. Press the top body switch until it clicks and then releases for constant-on mode flashlight Mode. Next press and release the bottom switch to activate the laser. Both the flashlight and the laser are now running. Press and release both the top and bottom body switches to turn the lights off.

LASER RADIATION

CAUTION: Use of controls or adjustments or performance of procedures other than that specified herein may result in hazardous radiation exposure.
WARNING: Laser Radiation maximum power measured at less than 3.5mW. Avoid direct eye exposure. Do not stare into the beam. Do not turn the light on while looking directly into the bezel.

Aperture warning and Class 3R laser labels are located on the bottom of the light as per the illustrations above.
Complies with 21 CFR 1040.10 and 1040.11 except for conformance with IEC 60825-1 Ed. 3., as described in Laser Notice No. 56, dated May 8, 2019.
Factory Location: Longkou Dongli Wire and Cable Co., Ltd., 413 Beihuan Road, Huangcheng, Longkou, Shandong, China 265701.
The XPP-5422GXL is not intended to be serviced. Contact Bayco Customer Service if the product is not functioning properly. See the warranty section for more information.

WARRANTY

LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation, and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.baycoproducts.com/bayco- productsupport/warranties. Retain your receipt for proof of purchase.

Manufactured by Bayco Products, Inc.
640 South Sanden Blvd.
Wylie, TX 75098
1-800-233-2155
1-469-326-9400
www.nightstick.com
INS-XPP-5422GXL-DL-21

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