TRAVELLER 1858755 5PCS Jack Combo Kit Instruction Manual

TRAVELLER 1858755 5PCS Jack Combo Kit

INSTRUCTION

Read and understand this instruction manual thoroughly before using the product. It contains important information for your safety as well as operating and maintenance advice.

Tested to ANSI safety and performance requirements.

SAFETY INSTRUCTIONS

Important: Read these instructions carefully.

NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND CAUTIONS. USE THIS JACK CORRECTLY WITH CARE. Failure to do so may cause damage or personal injury and will invalidate the warranty. Retain THESE INSTRUCTIONS for future use.

WE CAN NOT BE RESPONSIBLE FOR DAMAGE OR INJURY RESULTING FROM UNSAFE USE OF PRODUCT, LACK OF MAINTENANCE, OR INCORRECT PRODUCT AND SYSTEM APPLICATION.

WARNING!

1. For maximum performance, lubricate jack regularly.
2. Do not overload this jack or jack stand beyond the rated capacity.
3. Use jack or jack stands on a hard, level surface. Never use on asphalt.
4. Use jack stands in pairs.
5. Use jack only for lifting purposes.
6. Place jack stands under vehicle immediately after it has been elevated on the jack.
7. Do not move or dolly vehicle while on the jack.
8. Never crawl under a jacked-up object.
9. Position jack on areas of the vehicle as specified by the vehicle’s manufacturer.
10. Center load on saddle prior to lifting.
11. Use as a matched pair to support one end of the vehicle only.
12.  Do not use jack stands to simultaneously support both ends or one side of the vehicle.
13. Do not make alterations to the jack.
14. ailure to heed to these warnings may result in loss of load and damage to the jack, as well as personal injury, death or property damage.

WARNING! This product can expose you to chemicals including Di (2-ethylhexyl) phthalate (DEHP), which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

WARNING! Contains lead. May be harmful if eaten or chewed. May generate dust containing lead. Keep out of the reach of children.

GENERAL DESCRIPTION

This hydraulic trolley jack is designed only for lifting part of the total vehicle, do not move or dolly the vehicle while it is on the jack. Remember to place jack stands under vehicle immediately after it has been elevated on the jack.

SPECIFICATIONS

• Weight capacity 2TON-4000lbs(1814.40kgs)
• Minimum height 5-5/16 in
• Maximum height 13-3/8 in

ASSEMBLY

1. Insert the pump handle into the pump handle socket completely.
2. The pump handle must be inserted correctly and must sit in an upright or almost upright position. Please make sure that the handle can turn smoothly.

OPERATING INSTRUCTIONS

IMPORTANT: Before use, the operator should visually inspect the jack for cracked welds, damaged or missing parts or hydraulic oil leak.

LIFTING THE JACK

1. Ensure that the vehicle and the jack are on a hard, level surface.
2. Always ensure that the vehicle handbrake is engaged and the vehicle wheels are chocked.
3. Place the pump handle on the air release valve and turn the pump handle clockwise to close air release valve, DO NOT over-tighten.
4. Put the pump handle in the pump handle socket and consult the vehicle manual to determine the location of jacking point.
5. Pump the handle until the top of the jack’s saddle has nearly reached the vehicle lifting point. And then position the saddle directly under the vehicle lifting point.
6. Place the jack stands beneath the support point recommended by the vehicle manufacturer. Ensure that the vehicle support points are fully seated in the saddles of both jack stands.
7. Take the pump handle out of the pump handle socket and place the pump handle over the air release valve , slowly turn the handle counterclockwise to lower the vehicle on the saddles of the jack stands.
8. Once the vehicle is fully seated on the saddles of the jack stands, continue slowly lowering the jack until it is completely lowered.
9. Remove the jack.

LOWERING THE JACK

1. Remove all the tools, parts etc. from under the vehicle, and then place the jack beneath the support point recommended by the vehicle’s manufacturer.
2. Place the pump handle over the release valve, then turn the release valve clockwise firmly to close the release valve, DO NOT over-tighten.
3. Pump the jack by pumping the pump handle up and down to raise load high enough to remove the jack stands.
4. Remove the jack stands from beneath the vehicle carefully.
5. Take the pump handle out of the pump handle socket and place the pump handle over the release valve, slowly turn the handle counterclockwise to the lower the vehicle onto the ground.
6. Lower the jack completely. Store in a safe, dry location out of reach of children.

NOTE: when the jack not in use, ALWAYS leave the saddle and lifting ram fully retracted.

CAUTION! Keep hands and feet away from the hinge mechanism of the jack.

CLEANING, MAINTENANCE, &LUBRICATION

Before Each Use, inspect the general condition of the jack. Check for:

1. Loose hardware
2. Misalignment or binding of moving parts
3. Cracked or broken parts
4. Any condition that may affect its safe operation.

Before Each Use , thoroughly test the jack for proper operation prior to its actual use. If the jack appears not to be working properly, follow Operating Instructions.

After Each Use, wipe with a clean cloth, store the jack indoors out of children’s reach.

TO REPLACE HYDRAULIC FLUID

At Least Once Every Three Years, replace the hydraulic fluid:

1. With the jack fully lowered, remove the screw on the hydraulic unit.
2. Tip the jack over to allow the old hydraulic fluid to drain out completely. Dispose of the old hydraulic fluid in accordance with local regulations.
3. With the jack upright, completely fill the hydraulic unit with high grade hydraulic fluid until the fluid is 1/4” below the top of the Fill Port.
4. Turn the pump handle counter-clockwise to open the release valve.
5. Pump the pump handle up and down quickly several times to purge air from the hydraulic unit.
6. Recheck fluid level and re-fill as needed.
7. Tighten the screw.

LUBRICATION Add lubricating oil to all moving parts when needed. For light-duty use, lubricate every six months. For heavy and constant use, monthly lubrication is recommended.

RUST PREVENTION Check the ram and pump plunger on the hydraulic unit every two months (or sooner, based on usage) for any signs of rust or corrosion. Lift the jack as high as it goes, and look under and behind the lifting arm. If signs of rust are visible, clean as needed and wipe down with an oily cloth. When storing the jack, always have the saddle and pump plunger in the down position.

PARTS LIST

Part

No.

| ****

Description

| ****

Quantity

| Part

No.

| ****

Description

| ****

Quantity

---|---|---|---|---|---
1| handle sleeve| 1| 19| cotter| 1
2| pump handle| 1| 20| mount saddle| 1
3| spindle lifting arm| 2| 21| pin| 1
4| spindle side member| 1| 22| front wheel spindle| 1
5| retaining ring M10| 4| 23| anchor bolt| 1
6| pull rod| 2| 24| universal wheel| 2
7| cover plate| 1| 25| universal wheel fork| 2
8| Lifting arm| 1| 26| universal wheel rivet| 2
9| retaining ring M16| 2| 27| universal wheel bolt| 2
10| saddle| 1| 28| ball bearings| 2
11| bolt| 1| 29| spring washer M8| 2
12| right side wall| 1| 30| nut M8| 2
13| spring washer M12| 4| 31| left side wall| 1
14| nut M12| 4| 32| return spring| 1
15| nut M10| 2| 33| Hydraulic unit| 1
16| washer M10| 2| 34| carrying handle| 1
17| spacer for front wheel| 2| 35| retaining ring M13| 1
18| front wheels| 2| 36| hydraulic unit screw| 1

TROUBLESHOOTING

Jack will

not lift load

| Jack will not

hold load

| Jack will

not lower

| Poor jack

lifting

| Causes and solutions
---|---|---|---|---

x

| | | | Air release valve is not completely closed.

Turn clockwise firmly.

x

| | | ****

x

| Air is in hydraulic unit.

Purge air from hydraulic unit.

x| x| | x| Low oil level.

Add oil as required.

| | ****

x

| | Oil reservoir is overfilled. Drain excessive oil.

lubricate moving parts.

x

| | | ****

x

| Hydraulic unit malfunctioning.

Replace the new hydraulic

unit.

WARNING!

1. Do not get under the vehicle to position or remove axle
2. Secure parking brake and block un-lifted
3. Stands are not to be used to simultaneously support both ends or one side of a vehicle.
4. Always use axle stands on level, solid Never use on a slope, incline, angle or soft surface.
5. Always use axle stands in pairs, on the same axle, and at the same
6. Maximum load capacity per matched pair shall not exceed the rated capacity of the individual stand.
7. Support the vehicle only on areas specified by the vehicle
8. Place load on center of saddle
9. Make sure the load and stands are
10. Never use any other additional saddle or supports or alter these stands in any way.
11. Failure to heed these warnings may result in personal injury and/ or property damage.
12. Read, study, and understand all warnings and operating instructions prior to use.
13. Keep children away from working

OWNER-OPERATOR RESPONSIBILITY

It is the owner’s/ operator’s responsibility to read and understand all WARNINGS and operating instructions contained on the product labels and in the instruction manual prior to operation of these axle stands. It is also the owner’s and/ or operator’s responsibility to periodically inspect and maintain these stands and labels in good working order.

SPECIFICATIONS

• Capacity 2TON-4000lbs(1814.40kgs)
• Minimum Height 10-5/8 in
• Maximum Height 16-7/8 in

ASSEMBLY These axle stands are completely assembled except for the ratchet mast stoptab. Place the ratchet mast down through the base locking mechanismandbend the stop tab toward the mast. This prevents accidental removal of theratchet mast from the base.

• Saddle
• Ratchet Mast
• Locking Mechanism
• Stop Tab
• Release Handle
• Base

POSITIONING STANDS

1. Lift the vehicle following the jack instructions. Be sure to set the parking brake and block the un-lifted tires.
2. Consult the vehicle’s owner’s manual to determine the location of support points and position the stands beneath the ideal points. Do not crawl under the vehicle to position the stands. Raise the mast to the highest position making sure the tooth is fully engaged by the locking mechanism. Make sure both stands are at an equal height.
3. Slowly lower the vehicle onto the stands making sure the load is centered on the saddles. Make sure the load and stand are stable.

REMOVING STANDS

1. Raise the vehicle high enough to clear the stands by raising the jack.
2. Remove the stands, being careful not to crawl under the vehicle.
3. Slowly lower the vehicle to the ground.

INSPECTION Periodically inspect the stands for broken or cracked welds, broken or worn teeth on the ratchet mast or locking mechanism, and loose or missing parts. If you notice anything, remove the stands from service until repaired or replaced.

WARNING!

1. Study, understand and follow all instructions before operating this device.
2. Wheel chocks are designed for use only on hard, level surfaces capable of sustaining the load.
3. Wheel chocks are intended for use with cars, vans, sport utility vehicles and light trucks only.
4. Inspect both wheel chocks before each use. Do not use if bent, broken or cracked.
5. Do not attempt to raise any vehicle by driving onto wheel chocks.
6. Follow instructions and observe warnings outlined in manual for lifting device being used.
7. Always stay alert when working on or around lifted vehicle.
8. Failure to heed these warnings may result in personal injury and/ or property damage.

GENERAL DESCRIPTION Wheel chocks have been designed to help provide additional stability and safety when using lifting devices (i.e., bottle jacks, trolley jacks and garage jacks).Wheel chocks SHOULD NOT be used as a permanent means of securing a vehicle preventing movement or as lifting devices.
Please read and understand the following instructions and warnings. Failure to follow the instructions and warnings may result in personal injury and/ or property damage.

OPEN AND SECURE WHEEL CHOCKS

1. Unfold and pull out support bar.
2. Support bar has reflective safety marker strip.
3. Pull support bar to locked position between side plate and restraint plate. Ensure that lock has fully engaged.
4. To fold wheel chocks for storage, reverse instructions above.

INSTRUCTIONS FOR ADDED TEMPORARY STABILITY WHEN USING LIFTING DEVICES

1. Engage the vehicle parking brake if available.
2. Always use two wheel chocks per tire.
3. Tire to be chocked is diagonal from wheel being lifted.
4. Place rubberized traction tread of the tires base on a hard, level surface. Slanted side of wheel chock should be centered on the tread of the tire. See diagram below.
5. Sudden instability could occur if wheel chocks are positioned off -center, resulting in personal injury and/or property damage.

1-YEAR LIMITED WARRANTY Tractor Supply Company, makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials or workmanship for the period of 1-year limited from the date of purchase through normal use.
This warranty does not apply to damage due directly or indirectly,to misuse, abuse of the product,improper installation, or to lack of maintenance. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. In order to obtain this service, you should contact ACS( American Customer Service), pls call 1-888-376-9601. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

References

• P65Warnings.ca.gov

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