Rockwell Enclosed SMC Flex Controllers Installation Guide

June 12, 2024
Rockwell

Rockwell Enclosed SMC Flex Controllers

Rockwell-Enclosed-SMC-Flex-Controllers-PRODUCT

Product Information

Enclosed SMC-3, SMC Flex, and SMC-50 Smart Motor Controllers

The enclosed SMC-3, SMC Flex, and SMC-50 Smart Motor Controllers are advanced motor control devices designed for efficient and reliable motor operation. They are suitable for controlling motors rated between 90A and 1250A. The controllers are available in
various configurations and can be customized using ProposalWorks software.

Catalog Number Explanation:

The catalog number provides information about the specific configuration of the controller. It consists of various codes that represent different parameters such as controller rating, enclosure type, input line voltage, control voltage, fuse clip/circuit breaker, pilot lights, options, and communication interfaces.

Controller Rating:

  • D10: 108A
  • D13: 135A
  • D20: 201A
  • D25: 251A
  • D31: 317A
  • D36: 361A
  • D48: 480A
  • D62: 625A
  • D78: 780A
  • D97: 970A
  • E12: 1250A

Enclosure Type:

  • J: 1/12/3R (3R)

Input Line Voltage:

  • H: 200-208V AC, 3-Phase, 50/60Hz
  • A: 230V AC, 3-Phase, 50/60Hz
  • B: 400-460V AC, 3-Phase, 50/60Hz
  • C: 500-575V AC, 3-Phase, 50/60Hz

Control Voltage:

  • D: 120V AC
  • J: 24V AC
  • A: 240V AC
  • EJ: 24V DC

Fuse Clip/Circuit Breaker (CB) – Combination Controllers Only:

  • J20: 200A, Class J
  • D12: 125A, CB
  • J40: 400A, Class J
  • D17: 175A, CB
  • J60: 600A, Class J
  • D25: 250A, CB
  • L80: 800A, Class L
  • D40: 400A, CB
  • L12: 1200A, Class L
  • D60: 600A, CB
  • L16: 1600A, Class L
  • D80: 800A, CB
  • D16: 160A, DIN
  • E12: 1200A, CB
  • D25: 250A, DIN
  • D40: 400A, DIN
  • D63: 630A, DIN
  • D80: 800A, DIN
  • N12: 1250A, DIN

Pilot Lights:

(1) Pilot Lights require configuration. See Table 8 for available options.

Options:

  • 6XP: 1 Factor Additional VA
  • 6YP: 2 Factor Additional VA
  • 8L: Line-Mounted Protective Module
  • 8M: Load-Mounted Protective Module
  • 8B: Line- and Load-Mounted Protective Modules
  • BP: Bypass Starter
  • NB: NEMA Bypass Starter
  • IC: Isolation Contactor
  • NI: NEMA Isolation Contactor
  • 989: 1 N.O 1 N.C Auxiliary Contact on Circuit Breaker or Fusible Disconnect Switch
  • HC3: SMC Flex Human Interface Module Door mounted type 4/12
  • 20S: Communication – RS-485
  • 20D: Communication – DeviceNet
  • 20E: Communication – Ethernet/IP
  • 20C: Communication – Control Net
  • 20P: Communication – ProfiBUS
  • PC: Pump Control
  • BC: Braking Control
  • TB10: 10 Spare Terminal Blocks
  • TB20: 20 Spare Terminal Blocks
  • P10: 100 mm Mounting foot, sheet metal
  • P20: 200 mm Mounting foot, sheet metal
  • F10: 100 mm Mounting foot, high-strength plastic
  • F20: 200 mm Mounting foot, high-strength plastic
  • 416: Plug-in Control Relay 2-pole
  • 417: Plug-in Control Relay On Delay
  • 418: Plug-in Control Relay Off Delay

Product Usage Instructions

To select the appropriate Smart Motor Controller configuration, please follow these steps:

  1. Use ProposalWorks software, available at http://www.rockwellautomation.com/global/e-tools/overview.page, to configure the Smart Motor Controller based on your specific requirements.
  2. Refer to the catalog number explanation to understand the codes and parameters associated with the controller.
  3. Choose the desired controller rating, enclosure type, input line voltage, control voltage, fuse clip/circuit breaker (for combination controllers), pilot lights (if required), and additional options as needed.
  4. Once you have determined the appropriate configuration, proceed with the installation and wiring of the Smart Motor Controller according to the provided installation instructions.
  5. Ensure that all electrical connections are made correctly and securely.
  6. Configure any pilot lights (if applicable) according to Table 8 in the user manual.
  7. Test the Smart Motor Controller to ensure proper functionality before operation.
  8. Refer to the user manual for additional information on specific features and troubleshooting guidelines.

For further assistance or technical support, please refer to the Rockwell Automation Publication 150-TD010A-EN-P – July 2018 or contact our customer support hotline.

Catalog Number Explanation

Examples given in this section are not intended to be used for product selection. Use ProposalWorks to configure Smart Motor Controllers. ProposalWorks is available from http://www.rockwellautomation.com/global/e-tools/overview.page.

Controllers Rated 90…1250 ARockwell-Enclosed-SMC-Flex-Controllers-FIG
1

a

Bulletin Number
Code| Description
150F| SMC Flex Non-combination
152F| SMC Flex Combination with Fusible Disconnect
153F| SMC Flex Combination with Circuit Breaker
b

Controller Rating [A]
Code| Description
D10| 108
D13| 135
D20| 201
D25| 251
D31| 317
D36| 361
D48| 480
D62| 625
D78| 780
D97| 970
E12| 1250
c

Enclosure Type
Code| Description
J| 1/12/3R (3R)
d

Input Line Voltage
Code| Description
H| 200…208V AC, 3-Phase,

50 /60 Hz

A| 230V AC, 3-Phase, 50/

60 Hz

B| 400…460V AC, 3-Phase,

50/60 Hz

C| 500…575V AC, 3-Phase,

50/60 Hz

e

Control Voltage
Code| Description
D| 120V AC
J| 24V AC
A| 240V AC
EJ| 24V DC
f

Fuse Clip/Circuit Breaker (CB)— Combination Controllers Only
Code| Description| | Code| Description
J20| 200 A, Class J| D12| 125 A, CB
J40| 400 A, Class J| D17| 175 A, CB
J60| 600 A, Class J| D25| 250 A, CB
L80| 800 A, Class L| D40| 400 A, CB
L12| 1200 A, Class L| D60| 600 A, CB
L16| 1600 A, Class L| D80| 800 A, CB
D16| 160 A, DIN| E12| 1200 A, CB
D25| 250 A, DIN|
D40| 400 A, DIN
D63| 630 A, DIN
D80| 800 A, DIN
N12| 1250 A, DIN
g

Options
Code| Description| | Code| Description| | Code| Description
1| Start-Stop Push-Button| | 6XP| 1 Factor Additional VA| | 20C| Communication: Control Net
1E| On – Off Push-Button| 6YP| 2 Factor Additional VA| 20P| Communication: ProfiBUS
3| Hand-Off-Auto Selector Switch| 8L| Line-Mounted Protective Module| PC| Pump Control
3E| On – Off Selector Switch| 8M| Load-Mounted Protective Module| BC| Braking Control
3H| Hand-Auto Selector Switch| 8B| Line- and Load-Mounted Protective Modules| TB10| 10 Spare Terminal Blocks
3B| SMC-Off-Bypass Selector Switch| BP| Bypass Starter| TB20| 20 Spare Terminal Blocks
13| Start-Stop Push-Button & Hand-Off-Auto Selector Switch| NB| NEMA Bypass Starter| P10| 100 mm Mounting foot, sheet metal
4 (1)| Pilot Lights| IC| Isolation Contactor| P20| 200 mm Mounting foot, sheet metal
5 (1)| Push to test Pilot Lights| NI| NEMA Isolation Contactor| F10| 100 mm Mounting foot, high- strength plastic
1XA| Soft Stop Push Button| 989| 1 N.O 1 N.C Auxiliary Contact on Circuit Breaker or Fusible Disconnect Switch| F20| 200 mm Mounting foot, high- strength plastic
1XB| Pump Stop Push Button| HC3| SMC Flex Human Interface Module- Door mounted type 4/12| 416| Plug-in Control Relay 2-pole
1XC| Slow Speed Push Button| 20S| Communication: RS-485| 417| Plug-in Control Relay On Delay
1XD| Brake Push Button| 20D| Communication: DeviceNet| 418| Plug-in Control Relay Off Delay
6P| Control Circuit Transformer| 20E| Communication: Ethernet/IP|

References

Read User Manual Online (PDF format)

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