NIGHTSTICK XPR-5554G Intrinsically Safe Dual-Light Rechargeable Headlamp Instruction Manual

: June 6, 2024
: NIGHTSTICK

Table of Contents

WARNINGS – INTRINSICALLY SAFE
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
CHARGING THE LIGHT
REPLACING LITHIUM-POLYMER RECHARGEABLE BATTERY
OPERATION
WARRANTY
References
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Instruction Manual
XPR-5554G

WARNINGS – INTRINSICALLY SAFE

Warning: To prevent ignition of a hazardous atmosphere, do not locate the charger for this product in the hazardous environment. The charger for this product must be located in an area known to be nonhazardous ONLY.
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge this product in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
Warning: Risk of Fire, Explosion, and Burns. Do Not Disassemble, Crush, Impact, Heat Above 100 °C (212 °F) or Incinerate.
Warning: Use only the included and approved Nightstick 5554-BATT rechargeable battery pack from Bayco Products.
Warning: Do NOT attempt to use any other rechargeable or non-rechargeable batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
Warning: When exchanging the rechargeable battery pack, use only the approved Nightstick 5554BATT rechargeable battery pack from Bayco Products.
Warning: To prevent ignition of a hazardous atmosphere, the rechargeable battery must only be exchanged in an area known to be non-hazardous.
Warning: Any servicing of the circuit, installation, and replacement of the 5554-BATT shall only be performed by a trained technician.
Warning: Do not expose the rechargeable battery pack to water or salt water, or allow the battery pack to get wet.
Warning: Do not store the rechargeable battery pack with metal objects that may cause a short circuit.
Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

CHARGING THE LIGHT

CHARGER INPUT: 12 VDC Max

WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT ATTEMPT TO CHARGE THIS PRODUCT IN A HAZARDOUS ENVIRONMENT. THIS TASK MUST ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-HAZARDOUS.

Use only the supplied Nightstick rechargeable battery and Magmate™ cable. Fully charge the light before the first use, or if the battery is new or has been unused for several months. For best performance, charge the light when the flashlight beam starts to dim.

Connect the Magmate to a power source with a USB connector. Attach the magnetic end to the charging port located on the light.
The USB end of the Magmate includes an LED charge status indicator. The LED indicator remains red until the battery is fully charged. At full charge, the LED indicator turns green.
The total time to fully charge the light varies depending on the remaining charge in the battery.

REPLACING LITHIUM-POLYMER RECHARGEABLE BATTERY

WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT OPEN THE LENS BEZEL IN A HAZARDOUS ENVIRONMENT. THIS TASK MUST ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-HAZARDOUS.

WARNING: WHEN EXCHANGING THE RECHARGEABLE BATTERY, USE ONLY THE APPROVED NIGHTSTICK RECHARGEABLE BATTERY FROM BAYCO PRODUCTS.

WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, THE RECHARGEABLE BATTERY PACK MUST ONLY BE EXCHANGED IN AN AREA KNOWN TO BE NON-HAZARDOUS.

Loosen the screw on the battery compartment door until it opens.
Remove the old battery by disconnecting it from the 2-wire connector in the housing. Discard old batteries according to local disposal guidelines.
Re-connect the new battery to the 2-wire connector and seat it in the battery compartment.
Close the battery door and tighten the screw.

OPERATION

LIGHTING MODES

Press the spotlight button to turn on the spotlight.
Press the floodlight button to turn on the floodlight.
Press both buttons to turn on the spotlight and the floodlight at the same time (dual-light).

EACH BUTTON HAS TWO BRIGHTNESS SETTINGS

High-brightness – Press the desired button once
Low-brightness – Press the desired button a second time
Pressing the same button a third time will turn that lighting mode off

TILT ADJUSTMENT FEATURE:
Adjust the tilt angle of the light to illuminate the desired area.

HEADBANDS AND MOUNTS:

The headlamp includes two backplates. One for use with the elastic or rubber strap and the other one to mount onto a hard-hat using the NS-HMC9 Mount.

Use the elastic non-slip headband for wearing directly on your head or on a soft hat such as a ball cap.
Use the heavy-duty rubber headband on any hardhat.
To change the backplate, use a flat-shaped tool to pry one side of the backplate off the mounting pin.

The other backplate will snap in place onto the light.

THE XPR-5554G FITS ON ANY HARD HAT THAT HAS A HARD HAT LAMP BRACKET ATTACHED:
NIGHTSTICK NS-HMC9 HEADLAMP BRACKET MOUNTING INSTRUCTIONS

Ensure mounting surface is clean and oil-free (use alcohol wipe if needed)
Prior to installing, determine the mounting location that allows the headlamp to fully tilt without interfering with the helmet brim.
Remove adhesive backing.
Firmly press bracket into place up for 30 seconds with the flat side facing up (see image).
While supporting mount, slide headlamp clip into bracket slot. (Note: adhesive reaches peak strength in 24 hours)

TO ATTACH TO THE HARD HAT LAMP BRACKET
Slide the clip on the back of the headlamp into the slot on the top edge of the Hard Hat Lamp Bracket and press down firmly until the clip is fully engaged into the bracket.

TO REMOVE FROM THE HARD HAT LAMP BRACKET
Grasp the headlamp and pull up until the clip slides out of the Hard Hat Lamp Bracket.

WARRANTY

LIMITED LIFETIME WARRANTY

Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes the LEDs, housing, and lenses. Rechargeable batteries, chargers, switches, electronics, and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation, and lightning damage are excluded.

We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.

For a complete copy of the warranty, go to www.baycoproducts.com/nightstick- product-support/warranties. Retain your receipt for proof of purchase.

THE XPR-5554G IS APPROVED FOR USE

E 467756
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE

Bayco Products, Inc. XPR-5554G
640 S. Sanden Blvd., Wylie, TX 75098

Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
For use with Bayco Li-ion Battery Pack 5554-BATT

CLASS I DIV 1 GRPS A-D T4
CLASS II & III DIV 1 GRPS E-G T135ºC
CLASS I ZONE 0 AEx ia IIC T4 Ga
II 1 G Ex ia IIC T4 Ga| Ex ia IIC T4 Ga
UL 20 ATEX 2400
IECEx UL 20.0080
-20ºC ≤ Tamb ≤ +40ºC
3.7V/Cell 5554-BATT
Um 4.2V
---|---

2575

WARNING: Do not charge the battery in a hazardous location
WARNING: Do not replace the battery when an explosive atmosphere is present

Bayco Products, Inc.
640 South Sanden Blvd.
Wylie, TX 75098
1-800-233-2155
1-469-326-9400
www.nightstick.com
INS-XPR-5554-DL-21

03-01-2021

EU Declaration of Conformity (DoC)
XPP-5554G

Company name :Bayco Products
Postal address: 640 Sanden Blvd.
Postcode and City: 75098

Wylie, Texas USA

Apparatus model/Product: XPP-5554G
Type: Head lamp / Flashlight

ATEX Directive 2014/34/EU

The following harmonized standards and technical specifications have been applied:
Evaluated to the following safety standards by Intertek:

60079-0:2018 EN 60079-11:2012 (a)

These Products are fully compliant and do not contain the restricted substances above levels noted in the EU
RoHS.