NIGHTSTICK XPP-5460GX Intrinsically Safe Low-Profile Dual-Light Headlamp Instruction Manual

: June 5, 2024
: NIGHTSTICK

Table of Contents

THE XPP-5460GX IS APPROVED FOR USE
WARNINGS – INTRINSICALLY SAFE
BATTERY INSTALLATION
OPERATION
WARRANTY
References
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Instruction Manual
XPP-5460GX
US PATENT 9,713,217

THE XPP-5460GX IS APPROVED FOR USE

Bayco Products, Inc.
Wylie, TX 75098
XPP-5460

E 467756
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE| Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
CLASS I DIV 1 GRPS A-D T4
CLASS II & III DIV 1 GRPS E-G
CLASS I ZONE 0 GRP IIC T4
CLASS II ZONE 20 IIIC T135ºC
II 1 G Ex ia IIC T4 Ga| Ex ia IIC T4 Ga
DEMKO 17 ATEX 1824
IECEx UL 17.0003
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell / E92 or EN92
2575
WARNINGS:
Replace batteries in a non-hazardous location.
Use only Energizer Model E92 or EN92 batteries.

WARNINGS – INTRINSICALLY SAFE

Warning: Use only the approved non-rechargeable batteries listed below.
Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open the battery compartment in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous.
Warning: When exchanging batteries, use only ENERGIZER E92 or EN92 BATTERIES.
Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries must only be exchanged in an area known to be non-hazardous.
Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used non-rechargeable batteries or mix non-rechargeable batteries from different manufacturers.
Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5460GX’s Intrinsically Safe rating, the only AAA batteries certified for use with this light are the ENERGIZER E92 or EN92 BATTERIES.

Do not attempt to use any other brand or model of AAA batteries with this light.
Do not attempt to use any type of rechargeable AAA batteries with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not open the battery compartment door in the hazardous environment. This task must ONLY be done in an area known to be non-hazardous.

Loosen the locking screw located on the back of the battery compartment door.

NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not necessary and may damage the threads. The screw simply needs to be loosened enough to allow the battery compartment door to open.

Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that all 3 batteries are of the same model), install the batteries in the back of the light paying close attention to the markings inside the battery compartment for proper battery terminal polarity alignment.
Close the battery compartment door.
Tighten the locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the threads and impact the light’s Intrinsic Safety.

OPERATION

Two switches on the front of the headlamp control all functions.
SPOTLIGHT SWITCH

First Press = spotlight high-brightness
Second Press = spotlight low-brightness
Third Press = off

FLOODLIGHT SWITCH

First Press = fl Goodlight high-brightness
Second Press = fl Goodlight low-brightness
Third Press = off

DUAL-LIGHT MODE

Press each switch one time to turn on both lights in high-brightness mode.
To shut down Dual-Light mode, press each switch two more times until each light turns off.

WARRANTY

LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes LEDs, housing, and lenses. Rechargeable batteries, chargers, switches, electronics, and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation, and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.nightstick.com /nightstickproduct-support/warranties. Retain your receipt for proof of purchase.

EU Declaration of Conformity

Model(s):	XPP-5460GX XPP-5460GCX	Declaration Number:	20170220-E
Product Type:	Flashlight
Company Name:	Bayco Products Inc.
---	---
Address:	604 Sanden Blvd.
City, State, Postcode:	Wylie, Texas 75098 USA
Phone / Website:	001-469-326-9400 /

www.nightstick.com

We hereby declare that the product identified above meets the requirements of the following EU
Directives and therefore qualifies for free movement within markets comprising the European Union (EU) and the European Economic Area (EEA). This declaration is issued under the sole responsibility of the manufacturer.
The following harmonized standards and technical specifications have been applied and evaluated: