RANGER N4-RS96-3 96″ 3 Shelf Unit Truck and Van Equipment

PHASE 1– ASSEMBLY

SETUP

Unpack components; compare with the bill of materials.

Verify all parts are present.

BILL OF MATERIALS

Fastener kits.

94 – 4028 Fastener Kit  →Fastener Assembly

• 8×8×
  # 90-204
  Hex Bolt
  5/16″-18 × 3/4″ GR-5 ZINC

• 6×6×
  # 92-200
  Screw HFH

  10 – 16 × 3/4″ ZINC

• 24×24×
  # 92-102
  Screw HWH

  14 × 1″

  ZINC

• 8×8×
  # 94-116
  Serrated Nut
  5/16″-18
  ZINC

• 8×8×
  # 98-116
  Flat Washer
  5/16″ – 18 × 1″
  ZINC

• 8×8×
  #90-204 Hex Bolt 5/16″ × 3/4″

  98-116 Flat Washer

  94-116 Serrated Nut

• 6×6×
  #92-200 Screw #10 – 16 × 3/4″

• 24×24×
  #92-102 Screw #14 × 1″\

96 – 4028 Fastener Kit → Fastener Assembly

• 6×6×
  # 90-011
  Hex Bolt
  5/16″-18 × 1-3/4″
  GR-5 ZINC

• **4×4×

** # 90-212
Hex Bolt
5/16″-18 × 1-1/4″
GR-5 ZINC

• **10×10×

** # 94-132
Plusnut

• **10×10×

** # 98-122
Lock Washer
5/16″
ZINC

• **6×6×

** # 98-157
Spacer
0.375″ ID, × 1.0″ OD × 0.25″ LONG NYLON

• 4×4×

90-212 Hex Bolt 5/16″ × 1-1/4″

98-122 Lock Washer

98-116 Flat Washer

94-132 5/16″ Plusnut

• 6×6×

90-011 Hex Bolt 5/16″ × 1-3/4″

98-122 Lock Washer

98-116 Flat Washer

98-157 Spacers

94-132 5/16″ Plusnut

SHELF ASSEMBLY

Attach both panels to the shelf trays.
NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel.
IMPORTANT: Always handle panels on a smooth, protected and clean surface to avoid unnecessary scratching.

TOOLS

• q Cordless Impact
• q 3/8″ Driver Bit

HARDWARE USED
24×

92-102 Screw #14 × 1″

Attach the center post to the center front face of the shelf.
IMPORTANT: The center post should be attached in the center of the shelf.

NOTE: The bottom flange of the center post need to be flush with the bottom of the end panel.

TOOLS

• q Cordless Impact
• q 3/8″ Driver Bit

HARDWARE USED
6×

92-200 Screw #10 – 16 × 3/4″

Attach the bracket head to the bracket arm.
NOTE: Hand-tighten the bolts for adjustment.

TOOLS

• q Cordless Impact
• q 1/2″ Socket

HARDWARE USED
4× HAND-TIGHTEN THE BOLTS

90-204 Hex Bolt 5/16″ × 3/4″

98-116 Flat Washer

94-116 Serrated Nut

PHASE 2 – INSTALLATION

ATTACH WALL BRACKETS TO THE END PANELS

• Lift the assembled shelf to the vehicle, then put it in place.
• Attach the bracket arm to the panels aligning the brackets head to the horizontal rim of the vehicle.

NOTE: Handle with care.

Mark 2 holes of the brackets head on the vehicle horizontal rim.
NOTE: If you are using Ranger wall kit, please go to PAGE 15.

TOOLS

• Marker

Mark 2 holes of each end panel and mark also the 2 holes of the center post on the vehicle floor.
NOTE: If you are using Ranger floor, please go to PAGE 13.

TOOLS

• Marker

ATTACH PLUS NUTS

• Lift the assembled shelf on the side.
• Drill all the marks using 1/2″ drill bit w/ drill collar, then attach plus nuts to the

NOTE: Use 1/2″ drill bit with drill collar to stop drill at 1/2″ depth.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness and Hose.

Drill all the marks then, attach plus nuts to the holes.

TOOLS

• q Cordless Drill
• q 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
• q Plus Nut Tool ( 5/16″ )

HARDWARE USED 10×

94-132 Plus Nut

DRILL COLLAR ( SET AT 1/2″ )

How to attach plus nut.

USING PLUSNUT GUN

STEP: Put the planet on the planet gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning in reverse.

FORWARD

REVERSE

USING THE 6491 PLUSNUT TOOL

NOTE : The hardware used for the 6490 plusnut tool is not included in the fastener bag. The 6490 plusnut tool can be ordered separately upon demand at no charge.

6491

HARDWARE USED

Flat washer 5/16″

Flat washer 5/16″ BS × 7/8″ OD

TOOLS

• q Cordless Impact
• q 1/2″ Socket
• q 9/16″ Wrench

STEP 1:
Assemble the 6491 plusnut tool with the hardware needed, plus nut and the 9/16″ wrench as shown.

STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2″ socket until the plusnut locks, then remove the bolt by turning the impact in reverse.

FORWARD

REVERSE

ATTACH SHELF UNIT TO THE FLOOR

WITHOUT RANGER FLOOR
Put the assembled shelf back in place aligning the holes to the plusnuts, then install the end panels and center post to the plus nuts.

TOOLS

• q Cordless Impact
• q 1/2″ Socket

HARDWARE USED
6×

90-011 Hex Bolt 5/16″ × 1-3/4″

90-011 Hex Bolt 5/16″ × 1-3/4″

98-116 Flat Washer

98-157 Spacers

( QTY = GAP BETWEEN FLOOR AND END PANEL )

94-132 5/16″ Plusnut

NOTE: Fastener should always be installed as close to the vertical face as possible.

WITH RANGER FLOOR

• Lift the shelving unit inside the van, then put it in place.
• Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screw in the last rear slot of the end panels of the shelving unit.

TOOLS

• q Cordless Impact
• q 3/8″ Driver Bit
• q 1/2″ Socket

HARDWARE USED
2× FLOOR FASTENER KIT

92-102 Screw 1″

 ATTACH WALL BRACKETS

WITHOUT RANGER WALL KITS

Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall.

NOTE : Tightened the bolts that used to attached the wall bracket to the wall or wall kits 1st before the bolts that used to attached the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

TOOLS

• q Cordless Impact
• q 1/2″ Socket

HARDWARE USED
4×

90-212 Hex Bolt 5/16″ × 1-1/4″

98-122 Lock Washer

98-116 Flat Washer

94-132 5/16″ Plusnut

WITH RANGER WALL KITS
Aligned the wall brackets to the wall mounting track kits, then install the wall brackets to the wall mounting track kits using channel nuts.

NOTE: Tightened the bolts that used to attached the wall bracket to the wall or wall kits 1st before the bolts that used to attached the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

TOOLS

• q Cordless Impact
• q 1/2″ Socket

FASTENERS USED
4× WALL KITS FASTENER KIT

90-212 Hex Bolt 5/16″ × 1-1/4″

98-122 Lock Washer

98-116 Flat Washer

94-150 Channel Nut

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