RANGER P4-RA36-3 Shelving Installation Guide
- June 4, 2024
- RANGER
Table of Contents
- REQUIRED ITEMS
- PHASE 1 – ASSEMBLY
- 14 × 1″
- 98-116 Flat Washer
- 94-116 Serrated Nut
- 98-122 Lock Washer
- 98-116 Flat Washer
- 94-132 5/16″ Plusnut
- 98-122 Lock Washer
- 98-116 Flat Washer
- 98-157 Spacers
- 94-132 5/16″ Plusnut
- SHELF ASSEMBLY
- PHASE 2 – INSTALLATION
- ATTACH WALL BRACKETS TO THE END PANELS
- MARK HOLES FOR PLUS NUTS
- ATTACH PLUS NUTS
- ATTACH THE SHELF UNIT TO THE FLOOR
- with ranger floor
- ATTACH WALL BRACKETS
- with ranger wall kits
- Documents / Resources
P4-RA36-3 Shelving
Promaster City
Installation Guide
REQUIRED ITEMS
| • Cordless Impact
---|---
• Cordless Drill
• Tape Measure
• Marker
• 1/2″ Socket
• 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
• 3/8″ Driver Bit
• Knife
• Plusnut Tool / Plusnut Gun ( 5/16″ )
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
BILL OF MATERIALS
Item No. | Description | Qty. |
---|---|---|
40 – 715 | Bracket head | 2 |
40 – 716 | Bracket arm | 2 |
40 – 719 | End Panel ( Left ) | 1 |
40 – 720 | End Panel ( Right ) | 1 |
60 – 9.875 × 36 | Shelf Tray, Black Plywood, Usable 10″ × 36″ | 1 |
60 – 11.875 × 36 | Shelf Tray, Black Plywood, Usable 12″ × 36″ | 1 |
60 – 13.875 × 36 | Shelf Tray, Black Plywood, Usable 14″ × 36″ | 1 |
94 – 4027 | Assembly Fastener Kit | 1 |
96 – 4027 | Install Fastener Kit | 1 |
1.1.3Fastener kits.
94 – 4027 Fastener Kit
8x| | # 90-204| Hex Bolt
5/16″-18 × 3/4″
GR-5 ZINC
---|---|---|---
24x| | # 92-102| Screw HWH
14 × 1″
ZINC
8x| | # 94-116| Serrated Nut
5/16″-18
ZINC
8x| | # 98-116| Flat Washer
5/16″ – 18 × 1″
ZINC
4x| | # 90-212| Hex Bolt
5/16″-18 × 1-1/4″
GR-5 ZINC
4x| | # 90-011| Hex Bolt
5/16″-18 × 1-3/4″
GR-5 ZINC
8x| | # 94-132| Plusnet
8x| | # 98-116| Flat Washer
5/16″, O.D. 7/8″
ZINC
8x| | # 98-122| Lock Washer
5/16″
ZINC
4x| | # 98-157| Spacer
0.375″ ID, × 1.0″ OD × 0.25″ LONG
NYLON
Fastener Assembly
8×
| #90-204 Hex Bolt 5/16″ × 3/4″
---|---
98-116 Flat Washer
94-116 Serrated Nut
24×
| #92-102 Screw #14 × 1″
---|---
4×
| #90-212 Hex Bolt 5/16″ × 1-1/4″
---|---
98-122 Lock Washer
98-116 Flat Washer
94-132 5/16″ Plusnut
4×
| #90-011 Hex Bolt 5/16″ × 1-3/4″
---|---
98-122 Lock Washer
98-116 Flat Washer
98-157 Spacers
( QTY = Gap beTween floor and end panel )
94-132 5/16″ Plusnut
SHELF ASSEMBLY
1.2.1 Attach both panels to the shelf trays.
NOTE : You can adjust the bottom shelf location to maximize or minimize
your space over the wheel.
IMPORTANT : Always handle panels on a smooth, protected, and clean
surface to avoid unnecessary scratching.
1.2.2 Attach the bracket head to the bracket arm.
NOTE : Hand-tighten the bolts for adjustment.
PHASE 2 – INSTALLATION
2.1 VEHICLE PREPARATION
2.1.1 Removing overhead plastic.
NOTE : There are two types of covers.
( White Covers – Without OEM partition, and Black Covers – With OEM partition
)
For the white cover, remove the two screws on the side and bolt on the front.
NOTE : Do these on both sides of the van.
TOOLS
- Cordless Impact or Ratchet
- Philips Screw Driver
- 7/16″ Socket
For the black cover, remove the screw on the side and bolt on the front.
NOTE : Do these on both sides of the van.
TOOLS
- Cordless Impact or Ratchet
- Philips Screw Driver
- 7/16″ Socket
ATTACH WALL BRACKETS TO THE END PANELS
2.2.1 • Lift the assembled shelf to the vehicle, then put it in place.
- Attach the bracket arm to the panels aligning the bracket head to the horizontal rim of the vehicle.
NOTE : Handle with care.
MARK HOLES FOR PLUS NUTS
2.3.1 After attaching the brackets mark the holes on the brackets and end panels to the vehicle.
ATTACH PLUS NUTS
2.4.1 • Lift the assembled shelf on the side.
- Drill all the marks using a 1/2″ drill bit w/ drill collar, then attach plus nuts to the holes.
NOTE : Use a 1/2″ drill bit with a drill collar to stop the drill at 1/2″ depth.
WARNING : Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness, and Hose.
2.4.2 How to attach plus nut.
-
using plus nut gun
STEP : Put the plus nut on the Plusnet gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning it in reverse.
-
using the 6491 plus nut tool
NOTE : The hardware used for the 6490 plus nut tool is not included in the fastener bag.
The 6490 plus nut tools can be ordered separately upon demand at no charge.
TOOLS
- Cordless Impact
- 1/2″ Socket
- 9/16″ Wrench
6491 | HARDWARE USED |
---|---|
Flat washer 5/16″ |
Flat washer 5/16″ BS × 7/8″ OD
STEP 1:
Assemble the 6491 plus nut tool with the hardware needed, plus the nut and the
9/16″ wrench as shown.
STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact
with a 1/2″ socket until the Plusnet locks, then remove the bolt by turning
the impact in reverse.
ATTACH THE SHELF UNIT TO THE FLOOR
without ranger floor
2.5.1 Put the assembled shelf back in place aligning the holes to the plus
nuts, then install the end panels to the plus nuts.
most vehicle use 1 spacer when not over ribs
with ranger floor
2.5.2 • Lift the shelving unit inside the van, then put it in place.
- Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screws on the other side of the end panels of the shelving unit.
ATTACH WALL BRACKETS
without ranger wall kits
2.6.1 Aligned the wall brackets to the plus nuts, then install the wall
brackets to the wall.
NOTE : Tightened the bolts that are used to attach the wall bracket to
the wall or wall kits 1 st
before the bolts that are used to attach the wall bracket to the end panel.
IMPORTANT : After installation is completed, ensure all bolts are
tightened.
with ranger wall kits
2.6.2 Aligned the wall brackets to the wall mounting track kits, then install
the wall brackets to the wall mounting track kits using channel nuts.
NOTE : Tightened the bolts that are used to attach the wall bracket to
the wall or wall kits 1 st
before the bolts that were used to attach the wall bracket to the end panel.
IMPORTANT : After installation is completed, ensure all bolts are
tightened.
“You have
successfully installed your
P4-RA36-3
Thank you for doing business with us.”
For any feedback or suggestions, you may have, please contact:
cs@rangerdesign.com
For technical support, contact us at
1-800-565-5321
P4-RA36-3 Installation Guide | REV. B1
Documents / Resources
|
RANGER P4-RA36-3
Shelving
[pdf] Installation Guide
P4-RA36-3 Shelving, P4-RA36-3, Shelving
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