RANGER P4-RA36-3 Shelving Installation Guide

June 4, 2024
RANGER

P4-RA36-3 Shelving
Promaster City

Installation Guide
RANGER P4-RA36-3 Shelving

REQUIRED ITEMS

| • Cordless Impact
---|---
• Cordless Drill
• Tape Measure
• Marker
• 1/2″ Socket
• 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
• 3/8″ Driver Bit
• Knife
• Plusnut Tool / Plusnut Gun  ( 5/16″ )

PHASE 1 – ASSEMBLY

1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.

RANGER P4-RA36-3 Shelving - fig1

1.1.2 Verify all parts are present.

BILL OF MATERIALS

Item No. Description Qty.
40 – 715 Bracket head 2
40 – 716 Bracket arm 2
40 – 719 End Panel   ( Left ) 1
40 – 720 End Panel   ( Right ) 1
60 – 9.875 × 36 Shelf Tray, Black Plywood, Usable 10″ × 36″ 1
60 – 11.875 × 36 Shelf Tray, Black Plywood, Usable 12″ × 36″ 1
60 – 13.875 × 36 Shelf Tray, Black Plywood, Usable 14″ × 36″ 1
94 – 4027 Assembly Fastener Kit 1
96 – 4027 Install Fastener Kit 1

1.1.3Fastener kits.

94 – 4027 Fastener Kit

8x| | # 90-204| Hex Bolt
5/16″-18 × 3/4″
GR-5 ZINC
---|---|---|---
24x| | # 92-102| Screw HWH

14 × 1″

ZINC
8x| | # 94-116| Serrated Nut
5/16″-18
ZINC
8x| | # 98-116| Flat Washer
5/16″ – 18 × 1″
ZINC
4x| | # 90-212| Hex Bolt
5/16″-18 × 1-1/4″
GR-5 ZINC
4x| | # 90-011| Hex Bolt
5/16″-18 × 1-3/4″
GR-5 ZINC
8x| | # 94-132| Plusnet
8x| | # 98-116| Flat Washer
5/16″, O.D. 7/8″
ZINC
8x| | # 98-122| Lock Washer
5/16″
ZINC
4x| | # 98-157| Spacer
0.375″ ID, × 1.0″ OD × 0.25″ LONG
NYLON

Fastener Assembly

| #90-204 Hex Bolt    5/16″ × 3/4″
---|---

98-116 Flat Washer

94-116 Serrated Nut

24×

| #92-102 Screw #14 × 1″
---|---

| #90-212 Hex Bolt 5/16″ × 1-1/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

94-132 5/16″ Plusnut


| #90-011 Hex Bolt 5/16″ × 1-3/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

98-157 Spacers

( QTY = Gap beTween floor and end panel )

94-132 5/16″ Plusnut

SHELF ASSEMBLY

1.2.1 Attach both panels to the shelf trays.
NOTE : You can adjust the bottom shelf location to maximize or minimize your space over the wheel.
IMPORTANT : Always handle panels on a smooth, protected, and clean surface to avoid unnecessary scratching.

RANGER P4-RA36-3 Shelving - Attach both panelsRANGER P4-RA36-3 Shelving - HARDWARE USED

1.2.2 Attach the bracket head to the bracket arm.
NOTE : Hand-tighten the bolts for adjustment.

RANGER P4-RA36-3 Shelving - boltsRANGER P4-RA36-3
Shelving - TOOLS

PHASE 2 – INSTALLATION

2.1 VEHICLE PREPARATION
2.1.1 Removing overhead plastic.
NOTE : There are two types of covers.
( White Covers – Without OEM partition, and Black Covers – With OEM partition )

RANGER P4-RA36-3 Shelving - white cove

For the white cover, remove the two screws on the side and bolt on the front.
NOTE : Do these on both sides of the van.
TOOLS

  • Cordless Impact or Ratchet
  • Philips Screw Driver
  • 7/16″ Socket

For the black cover, remove the screw on the side and bolt on the front.
NOTE : Do these on both sides of the van.
TOOLS

  • Cordless Impact or Ratchet
  • Philips Screw Driver
  • 7/16″ Socket

ATTACH WALL BRACKETS TO THE END PANELS

2.2.1 • Lift the assembled shelf to the vehicle, then put it in place.

  • Attach the bracket arm to the panels aligning the bracket head to the horizontal rim of the vehicle.
    NOTE : Handle with care.RANGER P4-RA36-3 Shelving - PHASE
2

 MARK HOLES FOR PLUS NUTS

2.3.1 After attaching the brackets mark the holes on the brackets and end panels to the vehicle.

RANGER P4-RA36-3 Shelving - holes

ATTACH PLUS NUTS

2.4.1 • Lift the assembled shelf on the side.

  • Drill all the marks using a 1/2″ drill bit w/ drill collar, then attach plus nuts to the holes.
    NOTE : Use a 1/2″ drill bit with a drill collar to stop the drill at 1/2″ depth.
    WARNING : Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness, and Hose.RANGER
P4-RA36-3 Shelving - Before drilling

2.4.2 How to attach plus nut.

  • using plus nut gun
    STEP : Put the plus nut on the Plusnet gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning it in reverse.
    RANGER P4-RA36-3 Shelving - using plusnut gun

  • using the 6491 plus nut tool
    NOTE : The hardware used for the 6490 plus nut tool is not included in the fastener bag.
    The 6490 plus nut tools can be ordered separately upon demand at no charge.

TOOLS

  • Cordless Impact
  • 1/2″ Socket
  • 9/16″ Wrench
6491 HARDWARE USED
Flat washer 5/16″

Flat washer 5/16″ BS × 7/8″ OD

STEP 1:
Assemble the 6491 plus nut tool with the hardware needed, plus the nut and the 9/16″ wrench as shown.

RANGER P4-RA36-3 Shelving - STEP 1

STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2″ socket until the Plusnet locks, then remove the bolt by turning the impact in reverse.

ATTACH THE SHELF UNIT TO THE FLOOR

without ranger floor
2.5.1 Put the assembled shelf back in place aligning the holes to the plus nuts, then install the end panels to the plus nuts.

RANGER P4-RA36-3 Shelving - plus nuts

most vehicle use 1 spacer when not over ribsRANGER P4-RA36-3 Shelving -
spacer when

with ranger floor

2.5.2 • Lift the shelving unit inside the van, then put it in place.

  • Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screws on the other side of the end panels of the shelving unit.

RANGER P4-RA36-3 Shelving - ranger floor

ATTACH WALL BRACKETS

without ranger wall kits
2.6.1 Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall.
NOTE : Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1 st
before the bolts that are used to attach the wall bracket to the end panel.
IMPORTANT : After installation is completed, ensure all bolts are tightened.RANGER P4-RA36-3 Shelving - INSTALLATION

with ranger wall kits

2.6.2 Aligned the wall brackets to the wall mounting track kits, then install the wall brackets to the wall mounting track kits using channel nuts.
NOTE : Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1 st
before the bolts that were used to attach the wall bracket to the end panel.
IMPORTANT : After installation is completed, ensure all bolts are tightened.RANGER P4-RA36-3 Shelving - ensure all bolts

RANGER P4-RA36-3 Shelving - “You have successfully installed your
P4-RA36-3
Thank you for doing business with us.”
For any feedback or suggestions, you may have, please contact: cs@rangerdesign.com
For technical support, contact us at 1-800-565-5321
P4-RA36-3 Installation Guide | REV. B1

Documents / Resources

| RANGER P4-RA36-3 Shelving [pdf] Installation Guide
P4-RA36-3 Shelving, P4-RA36-3, Shelving
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