RANGER N5-RA48-4 Shelving Installation Guide

June 4, 2024
RANGER

RANGER N5-RA48-4 Shelving Installation Guide
RANGER N5-RA48-4 Shelving

REQUIRED ITEMS

  • Cordless Impact
  • Cordless Drill
  • Tape Measure
  • Marker
  • 1/2″ Socket
  • 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
  • 3/8″ Driver Bit
  • Knife
  • Plusnut Tool / Plusnut Gun ( 5/16″ )

2 PERSONS
2 Person icon

ASSEMBLY

SETUP

Unpack components; compare with the bill of materials.
Assembly instruction

Verify all parts are present

BILL OF MATERIALS

Item No. Description Qty.
40 – 707 Short Corner Bracket ( Left ) 1
40 – 708 Short Corner Bracket ( Right ) 1
40 – 709 Long Corner Bracket ( Left ) 1
40 – 710 Long Corner Bracket ( Right ) 1
40 – 705 End Panel ( Left ) 1
40 – 706 End Panel ( Right ) 1
60 – 11.875 × 48 Shelf Tray, Black Plywood, Usable 12″ × 48″ 1
60 – 13.875 × 48 Shelf Tray, Black Plywood, Usable 14″ × 48″ 3
94 – 4025 Assembly Fastener Kit 1
96 – 4025 Install Fastener Kit 1

3 Fastener kits.

94 – 4025 Fastener Kit
Fastener Kit

Fastener Assembly
Fastener Assembly

96 – 4025 Fastener Kit
Fastener Kit

Fastener Assembly
Fastener Assembly

ASSEMBLY

SHELF ASSEMBLY

Attach both panels to the shelf trays.

NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel.
IMPORTANT: Always handle panels on a smooth, protected and clean surface to avoid unnecessary scratching.
Assembly instruction

VEHICLE MINIMUM CLEARANCE
Promaster 16 – 11/16″
Sprinter 13 – 11/16″
Transit 13 – 11/16″
Nissan 13 – 11/16″
Box Truck / Trailer 13 – 11/16″

Hardware Tools

INSTALLATION

ATTACH WALL BRACKETS TO THE END PANELS

IMPORTANT: For all Box Trucks, make sure that the shelving is securely fastened to the structure of the truck.

  • Lift the assembled shelf to the vehicle, then put it in place.
  • Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle.

NOTE: Handle with care.
Installation instruction
Hardware Tools

MARK HOLES FOR PLUS NUTS

After attaching the brackets mark the holes on the brackets and end panels to the vehicle.

NOTE: The distance between the two holes should be no less than 1″, to avoid plus nut overlap.
Installation instruction

ATTACH PLUS NUTS
  • Lift the assembled shelf on the side.
  • Drill all the marks using 1/2″ drill bit w/ drill collar, then attach plus nuts to the holes

NOTE: Use 1/2″ drill bit with drill collar to stop drill at 1/2″ depth.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank,
Wiring Harness and Hose.
Wiring Harness and Hose
Wiring Harness and Hose

How to attach plus nut.

  • using plus nut gun

STEP:

Put the plusnut on the plusnut gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning in reverse.
FORWARD
Using instruction

REVERSE
Using instruction

Using the 6491 plusnut tool

NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.
Using instruction

TOOLS

  • Cordless Impact
  • 1/2″ Socket
  • 9/16″ Wrench

STEP 1:
Assemble the 6491 plusnut tool with the hardware needed, plus nut and the 9/16″ wrench as shown.
Using instruction

STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2″ socket until the plusnut locks, then  remove the bolt by turning the impact in reverse.
FORWARD
Using instruction

REVERSE
Using instruction

ATTACH SHELF UNIT TO THE FLOOR

without ranger floor

Put the assembled shelf back in place aligning the holes to the plusnuts, then install the end panels to the plus nuts.
Installation instruction
Hardware Tools

Most vehicle use 1 spacer when not over ribs
Over ribs

With ranger floor

  • Lift the shelving unit inside the van, then put it in place.
  • Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screw in the last rear slot of the end panels of the shelving unit.
    Ranger floor
    Hardware Tools
ATTACH WALL BRACKETS

Without ranger wall kits

Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall.

NOTE: Tightened the bolts that used to attached the wall bracket to the wall or wall kits 1st before the bolts that used to attached the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.
Installation instruction
Hardware Tools
Installation instruction

Support

“You have successfully installed your
N5-RA48-4
Thank you for doing business with us.”

For any feedback or suggestions you may have, please contact: cs@rangerdesign.com
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