DESIGN N5-DS72-4 Shelving Unit
Installation Guide

N5-DS72-4 Shelving ( steel )
Transit High Roof & Medium Roof Promaster Standard Roof & High Roof Nissan NV High Roof  Sprinter Low Roof & High Roof Box Truck / Trailer.

REQUIRED ITEMS

• Cordless Impact
• Cordless Drill
• Tape Measure
• Marker
• 1/2″ Socket
• 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
• 3/8″ Driver Bit
• Knife
• Plusnut Tool / Plusnut Gun ( 5/16″ )

PHASE 1 – ASSEMBLY

1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.

1.1.2 Verify all parts are present.

1.1.3Fastener kits.

Fastener Assembly

| #90-204 Hex Bolt    5/16″ × 3/4″
---|---

98-116 Flat Washer

94-116 Serrated Nut

8×

92-200 Screw #10 – 16 × 3/4″

**32×

92-102 Screw #14 × 1″

96 – 4026 Fastener Kit**

Fastener Assembly
8×

| #90-212 Hex Bolt 5/16″ × 1-1/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

94-132 5/16″ Plusnut

6×

| #90-011 Hex Bolt 5/16″ × 1-3/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

98-157 Spacers

94-132 5/16″ Plusnut

1.2 SHELF ASSEMBLY
1.2.1 Attach both panels to the shelf trays.
NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel.
IMPORTANT: Always handle panels on a smooth, protected and clean surface to avoid unnecessary scratching.

TOOLS

• Cordless Impact
• 3/8″ Driver Bit

HARDWARE USED
32×

92-102 Screw #14 × 1″

1.2.2 Attach the center post to the center front face of the shelf.
IMPORTANT: The center post should be attached in the center of the shelf.

TOOLS

•  Cordless Impact
• 3/8″ Driver Bit

HARDWARE USED
8×

92-200 Screw #10 – 16 × 3/4″

PHASE 2 – INSTALLATION

2.1 ATTACH WALL BRACKETS TO THE END PANELS
IMPORTANT: For all Box Trucks, make sure that the shelving is securely fastened to the structure of the truck.
2.1.1 • Lift the assembled shelf to the vehicle, then put it in place.
• Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle.
NOTE: Handle with care.

Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle.
NOTE: You can install the brackets inside or outside the panel.
TOOLS

• Cordless Impact
• 1/2″ Socket

HARDWARE USED
8× hand-tighten the bolts

| #90-204 Hex Bolt 5/16″ × 3/4″
---|---

98-116 Flat Washer

94-116 Serrated Nut

2.2 MARK HOLES FOR PLUS NUTS
2.2.1 After attaching the brackets mark the holes on the brackets, end panels and center post to the vehicle.
NOTE: The distance between the two holes should be no less than 1″, to avoid plus nut overlap

• Lift the assembled shelf to the side.
• Drill all the marks using a 1/2″ drill bit w/ drill collar, then attach plus nuts to the holes.

NOTE: Use 1/2″ drill bit with a drill collar to stop drill at 1/2″ depth.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness and Hose.

2.3.2 How to attach plus nut.
using plus nut gun
STEP: Put the plus nut on the Plusnet gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning in reverse.

• using the 6491 plus nut tool

NOTE: The hardware used for the 6490 plus nut tool is not included in the fastener bag. The 6490 plus nut tools can be ordered separately upon demand at no charge.

6491

HARDWARE USED
Flat washer 5/16″
Flat washer 5/16″ BS × 7/8″ OD

| Flat washer 5/16″
---|---
Flat washer 5/16″ BS × 7/8″ OD

TOOLS

• Cordless Impact
• 1/2″ Socket
• 9/16″ Wrench

STEP 1:
Assemble the 6491 plus nut tool with the hardware needed, plus the nut and the 9/16″ wrench as shown.

STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2″ socket until the plus nut locks, then remove the bolt by turning the impact in reverse.

2.4 ATTACH SHELF UNIT TO THE FLOOR without ranger floor
2.4.1 Put the assembled shelf back in place aligning the holes to the plus nuts, then install the end panels and center post to the plus nuts.

TOOLS

• Cordless Impact
• 1/2″ Socket

HARDWARE USED
6×

| #90-011 Hex Bolt 5/16″ × 1-3/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

98-157 Spacers

94-132 5/16″ Plusnut

With Ranger Rloor

• Lift the shelving unit inside the van, then put it in place.
  

• Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screw in the last rear slot of the end panels of the shelving unit.

TOOLS

•  Cordless Impact q 3/8″ Driver Bit
• 1/2″ Socket

HARDWARE USED
2× floor fastener kit

92-102 Screw 1″

HARDWARE USED
2× floor fastener kit

| #90-490 Carriage Bolt   5/16″ × 1″
---|---

98-116 Lock Washer

98-122 Flat Washer

94-104 Hex Nut

Without Ranger Wall kits

2.5.1 Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall.
NOTE: Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1 st before the bolts that are used to attach the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

TOOLS

• Cordless Impact
• 1/2″ Socket

HARDWARE USED
8×

| #90-212 Hex Bolt 5/16″ × 1-1/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

94-132 5/16″ Plusnut

2.5.2 Aligned the wall brackets to the wall mounting track kits, then install the wall brackets to the wall mounting track kits using channel nuts.
NOTE: Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1 st before the bolts that used to attach the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

TOOLS

• Cordless Impact
• 1/2″ Socket

FASTENERS USED
8× wall kits fastener kit

| #90-208 Hex Bolt 5/16″ × 1″
---|---

98-122 Lock Washer

98-116 Flat Washer

94-150 Channel Nut

“You have successfully installed your
N5-DS72-4 Thank you for doing business with us.”
For any feedback or suggestions, you may have, please contact: cs@rangerdesign.com

For technical support
contact us at 1-800-565-5321

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