RANGER N5-RS60-4 Shelving Installation Guide

June 4, 2024
RANGER

RANGER logo N5-RS60-4 Shelving
Installation Guide

N5-RS60-4 Shelving

N5-RS36-4 Shelving ( steel )
Transit High Roof & Medium Roof
Promaster Standard Roof & High Roof
Nissan NV High Roof
Sprinter RWB, LWB, XWB
Box Truck / Trailer

REQUIRED ITEMS

  • Cordless Impact
  • Cordless Drill
  • Tape Measure
  • Marker
  • 1/2″ Socket
  • 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
  • 3/8″ Driver Bit
  • Knife
  • Plusnut Tool / Plusnet Gun ( 5/16″ )

PHASE 1 – ASSEMBLY

1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.

1.1.2 Verify all parts are present.
BILL OF MATERIALS

Item No. Description Qty.
40 – 707 Short Corner Bracket   ( Left ) 1
40 – 708 Short Corner Bracket   ( Right ) 1
40 – 709 Long Corner Bracket   ( Left ) 1
40 – 710 Long Corner Bracket   ( Right ) 1
40 – 7000 End Panel   ( Left ) 1
40 – 7001 End Panel   ( Right ) 1
60 – 11.875 × 36 Shelf Tray, Black Plywood, Usable 12″ × 36″ 1
60 – 13.875 × 36 Shelf Tray, Black Plywood, Usable 14″ × 36″ 3
94 – 4025 Assembly Fastener Kit 1
96 – 4025 Install Fastener Kit 1

1.1.3 Fastener kits.

1.2 SHELF ASSEMBLY
1.2.1 Attach both panels to the shelf trays.
NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel.
IMPORTANT: Always handle panels on a smooth, protected and clean surface to avoid unnecessary scratching.

PHASE 2 – INSTALLATION

2.1 ATTACH WALL BRACKETS TO THE END PANELS
IMPORTANT: For all Box Trucks, make sure that the shelving is securely fastened to the structure of the truck.
2.1.1

  • Lift the assembled shelf to the vehicle, then put it in place.
  • Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle.

NOTE: Handle with care.

2022 10 10_140126RANGER N5 RS36 4 Shelving fig 52022 10 10_140126RANGER N5 RS36 4 Shelving fig
6

2.2 MARK HOLES FOR PLUS NUTS
2.2.1 After attaching the brackets mark the holes on the brackets and end panels to the vehicle.

2.3 ATTACH PLUS NUTS
2.3.1

  • Lift the assembled shelf on the side.
  • Drill all the marks using a 1/2″ drill bit w/ drill collar, then attach plus nuts to the holes.

NOTE: Use a 1/2″ drill bit with a drill collar to stop the drill at 1/2″ depth.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness and Hose.

2.3.2 How to attach plus nut.
• using plus nut gun
STEP: Put the plus nut on the Plusnet gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning it in reverse. 2022 10 10_140126RANGER N5 RS36 4 Shelving fig
9

• using the 6491 plus nut tool
NOTE: The hardware used for the 6490 plus nut tool is not included in the fastener bag.
The 6490 plus nut tool can be ordered separately upon demand at no charge. 2022 10 10_140126RANGER N5 RS36 4 Shelving fig 10

TOOLS

  • Cordless Impact
  • 1/2″ Socket
  • 9/16″ Wrench

STEP 1:
Assemble the 6491 plus nut tools with the hardware needed, plus the nut and the 9/16″ wrench as shown.2022 10 10_140126RANGER N5 RS36 4 Shelving fig
11

STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2″ socket until the plusnut locks, then remove the bolt by turning the impact in reverse.

2022 10 10_140126RANGER N5 RS36 4 Shelving fig 12

2.4 ATTACH THE SHELF UNIT TO THE FLOOR
Without ranger floor
2.4.1 Put the assembled shelf back in place aligning the holes to the plus nuts, then install the end panels to the plus nuts.

With ranger floor
2.4.2

  • Lift the shelving unit inside the van, then put it in place.
  • Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting a screw in the last rear slot of the end panels of the shelving unit.

2.5 ATTACH WALL BRACKETS
without ranger wall kits
2.5.1 Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall.
NOTE: Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1st before the bolts that are used to attach the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

With ranger wall kits
2.5.2 Aligned the wall brackets to the wall mounting track kits, then install the wall brackets to the wall mounting track kits using channel nuts.
NOTE: Tightened the bolts that are used to attach the wall bracket to the wall or wall kits 1st before the bolts that are used to attach the wall bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are tightened.

“You have successfully installed your
N5-RS36-4
Thank you for doing business with us.”
For any feedback or suggestions, you may have, please contact: cs@rangerdesign.com
For technical support, contact us at 1-800-565-5321
N5-RS36-4 Installation Guide
REV. B1

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals