RANGER DESIGN N5-RA96-4 Shelving Unit Instruction Manual
- June 4, 2024
- RANGER DESIGN
Table of Contents
- N5-RA96-4 Shelving Unit
- QUICK START GUIDE
- BILL OF MATERIALS
- 90-204 Hex Bolt 5/16″ × 3/4″
- 98-116 Flat Washer
- 94-116 Serrated Nut
- 10 – 16 × 3/4″
- 14 × 1″ ZINC
- 98-122 Lock Washer
- 98-116 Flat Washer
- 94-132 5/16″ Plusnut
- 98-122 Lock Washer
- 98-116 Flat Washer
- 98-157 Spacers
- 94-132 5/16″ Plusnut
- PHASE 1 – ASSEMBLY
- 92-200 Screw #10 – 16 × 3/4″
- PHASE 2 – INSTALLATION
- 90-204 Hex Bolt 5/16″ × 3/4″
- 98-116 Flat Washer
- 94-116 Serrated Nut
- 94-132 Plus Nut
- 90-011 Hex Bolt 5/16″ × 1-3/4″
- 98-122 Lock Washer
- 98-116 Flat Washer
- 98-157 Spacers
- 94-132 5/16″ Plusnut
- With Ranger Floor
- 92-102 Screw 1″
- 90-490 Carriage Bolt 5/16″ × 1″
- 98-116 Lock Washer
- 98-122 Flat Washer
- 94-104 Hex Nut
- 90-212 Hex Bolt 5/16″ × 1-1/4″
- 98-122 Lock Washer
- 98-116 Flat Washer
- 94-132 5/16″ Plusnut
- 90-208 Hex Bolt 5/16″ × 1″
- 98-122 Lock Washer
- 98-116 Flat Washer
- 94-150 Channel Nut
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
INSTALLATION GUIDE
N5-RA96-4 Shelving Unit
N5-RA96-4 Shelving ( ALUMINUM )
Transit High Roof & Medium Roof
Promaster Standard Roof & High Roof
Nissan NV High Roof
Sprinter RWB, LWB, XWB
Box Truck / Trailer
QUICK START GUIDE
REQUIRED ITEMS
- Cordless Impact
- Cordless Drill
- Tape Measure
- Marker
- 1/2″ Socket
- 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
- 3/8″ Driver Bit
- Knife
- Plusnut Tool / Plusnut Gun ( 5/16″ )
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
BILL OF MATERIALS
Item No. | Description | Qty. |
---|---|---|
40 – 704 | Center Post | 1 |
40 – 707 | Short Corner Bracket ( Left ) | 1 |
40 – 708 | Short Corner Bracket ( Right ) | 1 |
40 – 709 | Long Corner Bracket ( Left ) | 1 |
40 – 710 | Long Corner Bracket ( Right ) | 1 |
40 – 705 | End Panel ( Left ) | 1 |
40 – 706 | End Panel ( Right ) | 1 |
60 – 11.875 × 96 | Shelf Tray, Black Plywood, Usable 12″ × 96″ | 1 |
60 – 13.875 × 96 | Shelf Tray, Black Plywood, Usable 14″ × 96″ | 3 |
94 – 4026 | Assembly Fastener Kit | 1 |
96 – 4026 | Install Fastener Kit | 1 |
1.1.3Fastener kits.
94 – 4026 Fastener Kit Fastener Assembly
8×| | # 90-204| Hex Bolt
5/16″-18 × 3/4″ GR-5 ZINC| 8×
90-204 Hex Bolt 5/16″ × 3/4″
98-116 Flat Washer
94-116 Serrated Nut
8×
#92-200 Screw #10 – 16 × 3/4″
32×
#92-102 Screw #14 × 1″
---|---|---|---|---
8×| # 92-200| Screw HFH
10 – 16 × 3/4″
ZINC
32×| # 92-102| Screw HWH
14 × 1″ ZINC
8×| # 94-116| Serrated Nut
5/16″-18 ZINC
8×| # 98-116| Flat Washer
5/16″ – 18 × 1″ ZINC
96 – 4026 Fastener Kit Fastener Assembly
6×| | # 90-011| Hex Bolt
5/16″-18 × 1-3/4″GR-5 ZINC| 8×
#90-212 Hex Bolt 5/16″ × 1-1/4″
98-122 Lock Washer
98-116 Flat Washer
94-132 5/16″ Plusnut
6×
#90-011 Hex Bolt 5/16″ × 1-3/4″
98-122 Lock Washer
98-116 Flat Washer
98-157 Spacers
( QTY = Gap beTween floor and end panel )
94-132 5/16″ Plusnut
---|---|---|---|---
8×| # 90-212| Hex Bolt
5/16″-18 × 1-1/4″ GR-5 ZINC
14×| # 94-132| Plusnet
14×| # 98-116| Flat Washer
5/16″, O.D. 7/8″ ZINC
14×| # 98-122| Lock Washer
5/16″ ZINC
6×| # 98-157| Spacer
0.375″ ID, × 1.0″ OD × 0.25″ LONG NYLON
PHASE 1 – ASSEMBLY
1.2 SHELF ASSEMBLY
1.2.1 Attach both panels to the shelf trays.
NOTE: You can adjust the bottom shelf location to maximize or minimize
your space over the wheel.
IMPORTANT: Always handle panels on a smooth, protected, and clean surface
to avoid unnecessary scratching.
TOOLS
- Cordless Impact
- 3/8″ Driver Bit
HARDWARE USED
32×
#92-102 Screw #14 × 1″
1.2.2 Attach the center post to the center front face of the shelf.
IMPORTANT: The center post should be attached in the center of the shelf.
NOTE: The bottom flange of the center post needs to be flush with the bottom of the end panel.
TOOLS
- Cordless Impact
- 3/8″ Driver Bit
HARDWARE USED
8×
92-200 Screw #10 – 16 × 3/4″
PHASE 2 – INSTALLATION
2.1 ATTACH WALL BRACKETS TO THE END PANELS
IMPORTANT:For all Box Trucks, make sure that the shelving is securely fastened
to the structure of the truck.
2.1.1 • Lift the assembled shelf to the vehicle, then put it in place.
• Attach the short and long brackets to the panels aligning the brackets to
the horizontal rim of the vehicle.
NOTE: Handle with care.
Attach the short and long brackets to the panels aligning the brackets to the
horizontal rim of the vehicle.
NOTE: You can install the brackets inside or outside the panel.
TOOLS
- Cordless Impact
- 1/2″ Socket
HARDWARE USED
8× hANd-tIghteN the boLts
90-204 Hex Bolt 5/16″ × 3/4″
98-116 Flat Washer
94-116 Serrated Nut
PHASE 2 – INSTALLATION
2.2 MARK HOLES FOR PLUS NUTS
2.2.1 After attaching the brackets mark the holes on the brackets, end panels
and center post to the vehicle.
NOTE: The distance between the two holes should be no less than 1″, to
avoid plus nut overlap
Mark 2 holes of the short and long brackets on the vehicle’s horizontal rim.
NOTE: If you are using Ranger wall kits, please go to page 14.
TOOLS
- Marker
Mark 2 holes of each end panel and mark also the 2 holes of the center post on
the vehicle floor.
NOTE: If you are using the Ranger floor, please go to page 12.
TOOLS
- Marker
PHASE 2 – INSTALLATION
2.3 ATTACH PLUS NUTS
2.3.1 • Lift the assembled shelf on the side.
• Drill all the marks using a 1/2″ drill bit w/ drill collar, then attach plus
nuts to the holes.
NOTE: Use a 1/2″ drill bit with a drill collar to stop the drill at 1/2″
depth.
WARNING: Before drilling, ensure that you will not hit any critical parts
of the vehicle like the Gas tank, Wiring Harness, and Hose.
Drill all the marks then, attach plus nuts to the holes.
TOOLS
- Cordless Drill
- 1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
- Plus Nut Tool ( 5/16″ )
HARDWARE USED
14×
94-132 Plus Nut
2.3.2 How to attach plus nut.
USSING PLUSNUY GUN
STEP: Put the plus nut on the Plusnet gun, then attach the plus nut in
the hole by turning the gun forward until the plus nut locks, then remove the
gun by turning in reverse.
USING the 6491 PLUSNUT tooL
NOTE: The hardware used for the 6490 plus nut tool is not included in the
fastener bag.
The 6490 plus nut tool can be ordered separately upon demand at no charge.
6491
HARDWARE USED
Flat washer 5/16″
Flat washer 5/16″ BS × 7/8″ OD
TOOLS
- Cordless Impact
- 1/2″ Socket
- 9/16″ Wrench
STEP 1:
Assemble the 6491 plus nut tool with the hardware needed, plus nut and the
9/16″ wrench as shown.
STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact
with a 1/2″ socket until the plus nut locks, then remove the bolt by turning
the impact in reverse.
PHASE 2 – INSTALLATION
2.4 ATTACH THE SHELF UNIT TO THE FLOOR
Without rANger fLoor
2.4.1 Put the assembled shelf back in place aligning the holes to the plus
nuts, then install the end panels and center post to the plus nuts.
TOOLS
- Cordless Impact
- 1/2″ Socket
HARDWARE USED
6×
90-011 Hex Bolt 5/16″ × 1-3/4″
98-122 Lock Washer
98-116 Flat Washer
98-157 Spacers
( QTY = Gap beTween floor and end panel )
94-132 5/16″ Plusnut
Most vehIcLe Use 1 spAcer wheN Not over rIbs
Note: The fastener should always be installed as close to the vertical face as possible.
With Ranger Floor
2.4.2
- Lift the shelving unit inside the van, then put it in place.
- Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screw in the last rear slot of the end panels of the shelving unit.
TOOLS
q Cordless Impact q 3/8″ Driver Bit
q 1/2″ Socket
HARDWARE USED
2× fLoor fAsteNer kIt
92-102 Screw 1″
HARDWARE USED
2× fLoor fAsteNer kIt
90-490 Carriage Bolt 5/16″ × 1″
98-116 Lock Washer
98-122 Flat Washer
94-104 Hex Nut
PHASE 2 – INSTALLATION
2.5 ATTACH WALL BRACKETS
wIthoUt rANger wALL kIts
2.5.1 Aligned the wall brackets to the plus nuts, then install the wall
brackets to the wall.
NOTE: Tightened the bolts that used to attach the wall bracket to the
wall or wall kits 1 st before the bolts that are used to attach the wall
bracket to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are
tightened.
TOOLS
- Cordless Impact
- 1/2″ Socket
HARDWARE USED
8×
90-212 Hex Bolt 5/16″ × 1-1/4″
98-122 Lock Washer
98-116 Flat Washer
94-132 5/16″ Plusnut
With rANger wALL kIts
2.5.2 Aligned the wall brackets to the wall mounting track kits, then install
the wall brackets to the wall mounting track kits using channel nuts.
NOTE: Tightened the bolts that are used to attach the wall bracket to the
wall or wall kits 1 st before the bolts that used to attach the wall bracket
to the end panel.
IMPORTANT: After installation is completed, ensure all bolts are
tightened.
TOOLS
- Cordless Impact
- 1/2″ Socket
FASTENERS USED
8× wALL kIts fAsteNer kIt
90-208 Hex Bolt 5/16″ × 1″
98-122 Lock Washer
98-116 Flat Washer
94-150 Channel Nut
“You have successfully installed your N5-RA96-4
Thank you for doing business with us.”
For any feedback or suggestions, you may have, please contact:
cs@rangerdesign.com
For technical support, contact us at
1-800-565-5321
N5-RA96-4 Installation Guide | REV. B1
Read User Manual Online (PDF format)
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