RANGER DESIGN N5-DS60-4 Shelving Unit Installation Guide

: June 4, 2024
: RANGER DESIGN

DESIGN N5-DS60-4 Shelving Unit
Installation Guide

N5-DS60-4 Shelving Unit

N5-DS60-4 Shelving ( steel )
Transit High Roof & Medium Roof Promaster Standard Roof & High Roof Nissan NV High Roof Sprinter Low Roof & High Roof Box Truck / Trailer.

REQUIRED ITEMS

Cordless Impact
Cordless Drill
Tape Measure
Marker
1/2″ Socket
1/2″ Drill Bit w/ Drill Collar ( Set at 1/2″ )
3/8″ Driver Bit
Knife
Plusnut Tool / Plusnut Gun ( 5/16″ )

**PHASE 1 – ASSEMBLY

**

1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 3

1.1.2 Verify all parts are present.
BILL OF MATERIALS

Item No.	Description	Qty.
40 – 707	Short Corner Bracket ( Left )	1
40 – 708	Short Corner Bracket ( Right )	1
40 – 709	Long Corner Bracket ( Left )	1
40 – 710	Long Corner Bracket ( Right )	1
40 – 7002	End Panel ( Left )	1
40 – 7003	End Panel ( Right )	1
60 – 15.875 × 60	Shelf Tray, Black Plywood, Usable 16″ × 60″	1
60 – 17.875 × 60	Shelf Tray, Black Plywood, Usable 18″ × 60″	3
94 – 4025	Assembly Fastener Kit	1
96 – 4025	Install Fastener Kit	1

1.1.3Fastener kits.
94 – 4025 Fastener Kit

8×8×| | # 90-204| Hex Bolt
5/16″-18 × 3/4″
GR-5 ZINC
---|---|---|---
32×32×| # 92-102| Screw HWH#14 × 1″
ZINC
8×8×| # 94-116| Serrated Nut
5/16″-18
ZINC
8×8×| # 98-116| Flat Washer
5/16″ – 18 × 1″
ZINC

Fastener Assembly

| #90-204 Hex Bolt 5/16″ × 3/4″
---|---

98-116 Flat Washer

94-116 Serrated Nut

92-102 Screw #14 × 1″

96 – 4025 Fastener Kit

4×4×	# 90-011	Hex Bolt
8×8×	# 90-212	Hex Bolt
12×12×	# 94-132	Plusnet
12×12×	# 98-116	Flat Washer
12×12×	# 98-122	Lock Washer
4×4×	# 98-157	Spacer

Fastener Assembly

| #90-212 Hex Bolt 5/16″ × 1-1/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

94-132 5/16″ Plusnut

4×

| #90-011 Hex Bolt 5/16″ × 1-3/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

98-157 Spacers

94-132 5/16″ Plusnut

1.2 SHELF ASSEMBLY
1.2.1 Attach both panels to the shelf trays.
NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel.
IMPORTANT: Always handle panels on a smooth, protected, and clean surface to avoid unnecessary scratching.

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 4

VEHICLE	MINIMUM CLEARANCE
Promaster	16 – 11/16″
Sprinter	13 – 11/16″
Transit	13 – 11/16″
Nissan	13 – 11/16″
Box Truck / Trailer	13 – 11/16″

TOOLS

Cordless Impact
3/8″ Driver Bit

HARDWARE USED
32×

92-102 Screw #14 × 1″

PHASE 2 – INSTALLATION

2.1 ATTACH WALL BRACKETS TO THE END PANELS
IMPORTANT: For all Box Trucks, make sure that the shelving is securely fastened to the structure of the truck.
2.1.1 • Lift the assembled shelf to the vehicle, then put it in place.
• Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle.
NOTE: Handle with care.

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 6

Attach the short and long brackets to the panels aligning the brackets to the horizontal rim of the vehicle.
NOTE: You can install the brackets inside or outside the panel.
TOOLS

Cordless Impact
1/2″ Socket

HARDWARE USED
8× hand-tighten the bolts

| #90-204 Hex Bolt 5/16″ × 3/4″
---|---

98-116 Flat Washer

94-116 Serrated Nut

2.2.1 After attaching the brackets mark the holes on the brackets and end panels to the vehicle.
NOTE: The distance between the two holes should be no less than 1″, to avoid plus nut overlap.

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 8

ATTACH PLUS NUTS

2.3.1 Lift the assembled shelf on the side.
Drill all the marks using a 1/2″ drill bit w/ drill collar, then attach plus nuts to the holes.
NOTE: Use a 1/2″ drill bit with drill collar to stop drill at 1/2″ depth.
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank, Wiring Harness and Hose.

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 9

2.3.2 How to attach plus nut: using Plusnet gun
STEP: Put the plus nut on the plus nut gun, then attach the plus nut in the hole by turning the gun forward until the plus nut locks, then remove the gun by turning in reverse.

using the 6491 plus nut tool
NOTE: The hardware used for the 6490 plus nut tool is not included in the fastener bag. The 6490 plus nut tool can be ordered separately upon demand at no charge.
6491

HARDWARE USED

| Flat washer 5/16″
---|---
Flat washer 5/16″ BS × 7/8″ OD

TOOLS

Cordless Impact
1/2″ Socket
9/16″ Wrench

STEP 1:
Assemble the 6491 plus nut tool with the hardware needed, plus nut and the 9/16″ wrench as shown.

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 13

STEP 2:
Attach the plus nut in the hole by turning the bolt forward using an impact with a 1/2″ socket until the plus nut locks, then remove the bolt by turning the impact in reverse.

2.4 ATTACH SHELF UNIT TO THE FLOOR without ranger floor
2.4.1 Put the assembled shelf back in place aligning the holes to the plus nuts, then install the end panels to the plus nuts.

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 15

TOOLS

Cordless Impact
1/2″ Socket

HARDWARE USED
6×

| #90-011 Hex Bolt 5/16″ × 1-3/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

98-157 Spacers

94-132 5/16″ Plusnut

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 16

With Ranger Floor

Lift the shelving unit inside the van, then put it in place.
Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks, and putting screw in the last rear slot of the end panels of the shelving unit.

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 21 |
---|---

TOOLS

Cordless Impact
1/2″ Socket

HARDWARE USED
8×

| #90-212 Hex Bolt 5/16″ × 1-1/4″
---|---

98-122 Lock Washer

98-116 Flat Washer

94-132 5/16″ Plusnut

RANGER DESIGN N5-DS60-4 Shelving Unit - Fig 25

“You have successfully installed yourN5-DS60-4
Thank you for doing business with us.”
For any feedback or suggestions, you may have, please contact: cs@rangerdesign.com

For technical support
contact us at 1-800-565-5321