HORMANN RE-12.2023 Series 40 Sectional Garage Doors User Manual

HORMANN RE-12.2023 Series 40 Sectional Garage Doors

Product Information

Specifications

• Product Name: Series 40 Sectional Garage Doors
• Languages: English, Spanish, Russian, Dutch, Polish, Slovenian, Finnish, Turkish, Latvian, Greek, Ukrainian, Italian, Hungarian, Norwegian, Danish, Lithuanian, Croatian, Romanian, Portuguese, Czech, Swedish, Slovak, Estonian, Serbian, Bulgarian

Product Usage Instructions

Fitting
To fit the Series 40 Sectional Garage Doors, follow these steps:

1. Prepare the installation area by clearing any obstacles.
2. Read the safety instructions in section 2 before starting the installation.
3. Follow the specific fitting instructions provided in the user manual for your specific model.

Operating
To operate the Series 40 Sectional Garage Doors:

1. Make sure the doors are properly installed and aligned.
2. Refer to the user manual for the specific instructions on operating the doors.
3. Ensure that the doors are functioning smoothly and can be operated manually as well.

Maintenance
To maintain the Series 40 Sectional Garage Doors:

1. Regularly inspect the doors for any signs of wear or damage.
2. Clean the doors using a mild detergent and a soft cloth.
3. Check and lubricate the moving parts as recommended in the user manual.

Dismantling
To dismantle the Series 40 Sectional Garage Doors:

1. Follow the specific dismantling instructions provided in the user manual for your specific model.
2. Ensure that all safety precautions are taken and the power supply is disconnected before starting the dismantling process.

FAQ

• Q: What languages is the user manual available in?
  A: The user manual is available in English, Spanish, Russian, Dutch, Polish, Slovenian, Finnish, Turkish, Latvian, Greek, Ukrainian, Italian, Hungarian, Norwegian, Danish, Lithuanian, Croatian, Romanian, Portuguese, Czech, Swedish, Slovak, Estonian, Serbian, and Bulgarian.

• Q: How often should I clean and lubricate the doors?
  A: It is recommended to clean and lubricate the doors at least once every six months or as needed depending on the usage and environmental conditions.

Dissemination as well as duplication of this document and the use and communication of its content are prohibited unless explicitly permitted. Noncompliance will result in damage compensation obligations. All rights reserved in the event of patent, utility model or design model registration. Subject to changes.

Dear Customer,
we are delighted that you have chosen a quality product from our company.

TOOLS NEEDED

INSTRUCTIONS

About These Instructions

These instructions are divided into a text section and an illustrated section. The illustrated section can be found after the text section. These instructions are original as outlined in the EC Directive 2006/42/EC. Read and follow these instructions carefully. They contain important information concerning the product. Please pay particular attention to all safety and warning notices. Keep these instructions in a safe place for later reference!

Warnings used

 The general warning symbol indicates a danger that can lead to injury or death. In the text, the general warning symbol will be used in connection with the caution levels described below. In the illustrated sec- tion, an additional instruction refers back to the explanation in the text.

  WARNING
Indicates a danger that can lead to death or serious injuries.
ATTENTION
Indicates a danger that can lead to damage or destruction of the product.

Safety Instructions

Intended use
This garage door is designed and intended for private use only. Continuous operation is not permitted.

General safety instructions

• Fitting, maintenance, repair and dismantling of the Series 40 sectional garage door may only be carried out by specialists (competent persons per EN 12635).
• In the event of a door failure (sluggish operation or other malfunctions), a  specialist must be commissioned immediately for the inspection/repair work.
• The specialist must ensure that the respective national regulations regarding occupational safety are complied with.
• Before the door is put into service, it must be tested to make sure that it is mechanically sound, in perfect working order as well as correctly balanced, making it also easy to operate manually (EN 12604).
• The field of application for Series 40 sectional doors is laid down in EN 13241.
• When the door is fitted, attention must be paid to potential hazards as defined in EN 12604 and EN 12453.

Environmental conditions

ATTENTION

Damage due to temperature differences

Differences in the outside and inside temperatures may result in the deflection of the door sets. This may result in damage when the door is operated.

▶ Comply with the operating conditions.

The door is intended for the following operating conditions:

Fitting

  WARNING

Danger of injury as the result of structural modifications Changing or removing functional parts may put important safety components out of action. Uncontrolled door travel could occur and persons or objects may be trapped as a result.

▶  Do not alter or remove any functional parts.

▶ Do not attach any additional components. The torsion springs are precisely matched to the door leaf weight. Additional components may overload the springs.

▶ If equipping the door with an operator, pay attention to the instructions provided by the manufacturers of the door and operator. Only use the original connections of the door manufacturer!

Before fitting the door, the door opening and the building floor must be finished.
Observe the following during the fitting:

• Establish a secure connection with the building structure.
• Check that the fixing materials supplied are suitable for the given structural conditions.
• Do not fasten the door system to supporting structural members unless you have obtained the prior approval of the structural engineer.
• Ensure adequate water run-off in the area of the bottom seal and the frame parts, otherwise, there is a danger of corrosion (see Technical Manual).
• Ensure sufficient drying and ventilation in the building, otherwise, there is a danger of corrosion.
• The door must be effectively protected before carrying out plastering and paintwork, as splashes of mortar, cement, plaster, paint, etc. can damage the door surface.
• Protect the door from caustic, aggressive substances, e.g. nitrous reaction from stones or mortar, acids, alkali solutions, de-icing salt, aggressive paints or sealants. Failure to do so could lead to corrosion.
• To ensure simple and secure fitting, please follow the work steps listed in the illustrated section.

Tensioning the springs

  WARNING

Danger of injury due to high torques

Springs are under high torque stress and may discharge high forces if they are not secured during tensioning.

▶  Fix the door leaf to prevent movement before tensioning the springs.

The number of tensioning revolutions specified on the type plate is an approximate value only.
When the springs are tensioned correctly, the moving door leaf has a slight tendency to pull upwards.

• Each time the door is serviced, the tension of the springs should be checked and, if necessary, subsequently re-adjusted.
• Before putting the door into operation for the first time, inspect the door according to the chapter Inspection and Maintenance!

Operation

Operating the door

  WARNING

The danger of injury during door travel

The sectional door closes to the bottom vertically; persons or objects may be trapped.

▶ When in operation, make sure that neither persons, children in parti- cular, nor objects are located within the door’s area of travel.

▶  Always keep the opening area of the door clear.

▶  Do not operate the door in strong winds.

The door must only be operated by suitably instructed persons. If the sectional door is competently fitted and inspected, it can be easily moved and operated.

Manually operated doors

  WARNING

Danger of injury due to improper operation

Persons or objects may be trapped if the door is operated improperly.

▶ Only open and close the door using the supplied operating elements; these ensure a controlled, smooth action.

▶ When closing the door, make sure that the latches engage fully and correctly.

Power-driven doors
The automation of a sectional door requires that special safety regulations be observed. Consult your supplier.

Locking and unlocking
The door is not locked when closed with the grip handle. This is done by using the key or locking lever on the lock.

From outside:

• Turn the key 360°
  To unlock: turn the key left To lock: turn the key right

From inside:

• Slide the locking lever on the lock To unlock: slide it upwards
  To lock: slide it downwards

Cleaning and Care

ATTENTION

Scratches on the panes due to improper cleaning

Rubbing the panes causes scratches.

▶ Dirt and dust particles must first be thoroughly rinsed off with water. If necessary, only wash with water, a pH-neutral household detergent and a soft, clean cloth.

Clearwater is sufficient for cleaning and care. In case of heavier soiling, use warm water together with a neutral, non-abrasive cleaning agent
(household detergent, pH value°7). Clean the outside and inside of the product and the seals at least every 3 months. This is the only way of retaining the surface properties. Always keep the sliding area behind the side seals clean and lubricated.
Concealed areas that are not rinsed off by rain or hosing with water must still be cleaned. Near the coast, in case of occasional sea spray, rinse the entire product additionally with water to avoid salt deposits.

Salt deposits on the outside and inside accelerate the corrosion of the product!
A variety of environmental influences (e.g. maritime climate, acids, road salt, air pollutants, paint damage) may make additional protective coating necessary (see Surface on page 7).
Annual maintenance of the timber surface with the ADLER Windoor Care Set (contents: ADLER Top-Cleaner and ADLER Top-Care) is recommended

**Inspection and Maintenance

**

Inspections and maintenance

  WARNING

Danger of injury due to defective safety components Important safety components may fail or become defective if not sufficiently inspected and maintained.

▶ Have a qualified person perform inspection and maintenance work at regular intervals.

The following inspection and maintenance tasks must be carried out by a specialist per these instructions, before initial operation and at least once a year.

Inspect all load-bearing components

  WARNING

Danger of injury due to high cable tension and high torques

Cables and springs are under high tension and torques. Damaged cables or springs may also cause serious injuries.

▶ Fix the door leaf to prevent uncontrolled movement before exchanging damaged cables or springs.

▶  Be particularly careful when exchanging damaged cables or springs.

• Check load carriers (cables, springs, tracks, supports) and safety devices for breakage and damage, replacing any damaged components as necessary.

Spring safety device

• Check the effectiveness of the detent pawl and the secure seat of the locking gear (see Fig. 14.3 Spring safety device).

Weight counterbalance

  WARNING

The danger of injury due to uncontrolled door drops

If the counterbalance has not been properly adjusted, this may result in an uncontrolled door drop, which could trap persons or objects.

▶ Retention the torsion springs.

High torque

Springs are under high torque stress and may discharge high forces if they are not secured during tensioning.

▶ Fix the door leaf to prevent uncontrolled movement before adjusting the torsion spring shaft.

Check the counterbalance of the door leaf

• Manually open the door halfway. The door should be able to hold this position.

If the door moves substantially downwards:

• Retention the torsion springs.

Fixing points

• Check all the fixing points on the door and the building structure and make sure that all the fastenings are securely seated and, if necessary, retighten.

Rollers and tracks
When the door is closed, the rollers must be easy to turn.

• Adjust rollers if necessary. Observe the operator fitting notes; they contain details on roller adjustment.
• Clean tracks, if necessary, do not grease!

Hinges and roller holders

• Oil hinges and roller holders.

Locking cylinders

ATTENTION

Damage to the locking cylinders due to unsuitable cleaning products Locking cylinders may not be cleaned with agents containing oil or be oiled.

▶ Only use specialized care products.

▶  Do not use oil or graphite.

Seals

• Check for damage, deformations, and completeness. If necessary, replace.

Malfunctions and Troubleshooting

  WARNING

The danger of injury due to uncontrolled door movement

If the door malfunctions, uncontrolled door movements may trap persons or objects.

▶ In the event of a door failure (sluggish operation or other malfunctions), a specialist must be commissioned immediately for the inspection/repair work.

Once the spring safety device has been activated, the door leaf weight is no longer balanced. Further operation of the door is no longer possible.

Spring safety device

1. Once the spring safety device has been activated, hold the door leaf using a suitable auxiliary tool, then move the spring shaft with a tensioning spindle so that the capture pawl can be released and secured with the security pin.
2. Afterward, let the door leaf down, release the springs, and replace the one that has broken.

Surface

Timber is a natural product. Durability depends on factors such as:

• Weathering
• Constructive timber protection
• Mechanical load
• Color

Maintenance is required for long durability. Annual maintenance is recommended.

• Do not use dark glazes in direct sunlight.
• Always keep the garage well-ventilated.

Purpose of coating

The coating applied at the factory is a water-based, thin-layer wood preservative based on acrylic and alkyd resin dispersion paints. The wood preservative has high blocking resistance and good weather resistance. The degradation caused by weathering is uniform.

• Cracks resulting from shrinkage are unavoidable due to weather conditions.

The extent of these shrinkage cracks depends on the air humidity. Shrinkage cracks, colour deviations and dimensional tolerances are not defects in terms of the DIN or TÜV regulations. These properties do not impair the strength, durability, and safety of the product. Protect the timber door against environmental effects with a pigmented, open-pore glaze coating. If a glaze coating is not applied at the factory, the glaze coating must be applied on- site.

First coating
The first coating must be applied before fitting. The moisture content of the wood must be < 15%. After every intermediate coat, you must sand the surface once it has finished drying. Before weathering for the first time, 2 – 3 layers must be painted on the inside and outside.

• Do not use any paints that seal the surfaces. Such paints prevent uniform moisture exchange.
• An insufficient coating increases the risk of cracks in the timber.

Coating recommendation
High-quality, water-based glazes are suitable for coating exterior components with limited dimensional accuracy. Test sample surfaces at discrete spots. Observe the application instructions provided by the manufacturer.

Maintenance and follow-up treatment of coating performed at the factory and on-site

To maintain the protection, you need to check the surface once a year and touch it up professionally if necessary. Remove any dirt from the surface first. Work the surface in the direction of the grain with 220/240 grit sandpaper or sanding fleece. Remove the dust thoroughly with a brush or broom. The subsurface must be dry, clean and must have a good load-bearing capacity. Remove grease, wax, silicone, resin and separating substances. Check whether the surface is suitable for the coating.

Observe the application instructions on the product.
Sources of supply for ADLER glaze: The ADLER Farbenmeister online shop (www.adler-farbmeister.com) or the ADLER homepage
(www.adler-lacke.com).
Products for renovation coating:

• ADLER Pullex Plus glaze
• ADLER Color RAL

Consumption: 1 litre for approx. 10 – 12 m2

Dismantling and Disposal

NOTE:
When disassembling, observe the applicable regulations regarding occupational safety.
Dismantle the door under these fitting instructions, in the logically correct reverse order.

Disposing of the packaging
Dispose of the packaging sorted by materials:

• Cardboard and paper in the paper recycling
• Film in the mixed recycling

Declaration of performance

Declaration of performance see section 15: Data label

References

• ADLER Farbenmeister Onlineshop
• STRATO - Domain not available
• Hello!
• ADLER Farbenmeister Onlineshop
• ADLER - Lacke | Beizen | Holzschutz | Wandfarben

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