proceq EQUOSTAT 3 Portable Metal Hardness Tester

Product Information

The Portable Metal Hardness Tester is a high-quality instrument designed and manufactured by Proceq SA in Switzerland. With over 50 years of experience, Proceq SA is a trusted brand in the field of hardness testing. The Equostat 3 is a versatile and reliable hardness tester that utilizes the Rockwell Hardness Testing principle. It is suitable for a wide range of applications and can accurately measure the hardness of various metal surfaces. The Equostat 3 comes with a range of components and accessories to enhance its functionality. It features a user-friendly keypad and menu structure, making it easy to navigate and operate. Additionally, it can be connected to a PC or laptop for data transfer and analysis using the Equolink 3 software.

Product Usage Instructions

Safety and Liability
Safety and Usage Precautions
Before using the Equostat 3, it is important to read and understand the safety precautions outlined in the user manual. These precautions ensure the safe operation of the instrument and prevent any potential hazards. Keep the manual in a safe place for future reference.

Liability and Warranty
Proceq SA provides a warranty for the Equostat 3, subject to the terms and conditions outlined in the manual. It is important to familiarize yourself with the warranty information to understand your rights and responsibilities.

Safety Instructions
The Equostat 3 should not be operated by children or individuals under the influence of alcohol, drugs, or pharmaceutical preparations. If you are not familiar with the operation of the
instrument, it is recommended to seek supervision from someone who is experienced.

Labelling
The Equostat 3 is labeled with important information such as model number, serial number, and safety symbols. These labels provide essential details about the instrument and should not be removed or tampered with.

Tutorial on Portable Rockwell Hardness Testing
Test Principle
The Equostat 3 utilizes the Rockwell Hardness Testing principle to measure the hardness of metal surfaces. This principle involves applying an initial force followed by a minor force to create an indentation on the test piece. The depth of the indentation is then measured to determine the hardness value.

Test Piece Preparations
Prior to conducting a hardness test, it is important to prepare the test piece by ensuring its surface is clean and free from any contaminants. Any rough or uneven surfaces should be smoothened to ensure accurate measurements.

Test Conditions
When performing a hardness test, it is essential to maintain consistent test conditions such as temperature and humidity. Variations in these conditions can affect the accuracy of the measurements.

Selecting the Best Equostat 3 Probe Setup
The Equostat 3 offers different probe setups to accommodate various test requirements. It is important to select the appropriate probe setup based on the material being tested and the
desired accuracy of the measurements.

Testing Procedure
To perform a hardness test using the Equostat 3, follow these steps:

1. Select the appropriate probe setup based on the test requirements.
2. Place the probe on the test piece surface and apply the initial force.
3. Release the initial force and allow the minor force to create an indentation.
4. Measure the depth of the indentation using the Equostat 3.
5. Record the hardness value and repeat the test if necessary.

Testing Curved Surfaces
The Equostat 3 is capable of testing curved surfaces with the help of special accessories. These accessories ensure proper contact between the probe and the curved surface, allowing accurate hardness measurements to be obtained.

Testing Welds and Heat-Affected Zones (HAZ)
When testing welds and heat-affected zones, it is important to consider factors such as the direction of testing and the position of the probe. The Equostat 3 provides guidelines on how to perform accurate hardness tests on these areas.

Overview of the Equostat 3
Application Examples
The Equostat 3 can be used in various applications, including quality control, material research, production testing, and more. It is suitable for testing a wide range of metals and alloys.

Product Versions, Components, and Accessories
The Equostat 3 is available in different product versions, each offering specific features and capabilities. It comes with a range of components and accessories that enhance its functionality and adaptability to different testing scenarios.

Device Overview
The Equostat 3 features a compact and ergonomic design, making it easy to handle and operate. It has a clear display screen, a user-friendly keypad, and various indicator lights to provide important information during testing.

Keypad
The Equostat 3 keypad allows for easy navigation and selection of different functions and settings. It is designed to be intuitive and user-friendly.

Menu Structure
The menu structure of the Equostat 3 is organized in a logical manner, allowing users to access different functions and settings with ease. The menu options are displayed on the screen, and users can navigate through them using the keypad.

Equolink 3 Overview
The Equostat 3 can be connected to a PC or laptop using the Equolink 3 software. This software provides additional features for data transfer, analysis, and reporting. It enhances the overall functionality of the Equostat 3 and facilitates efficient data management.

Getting Started using Equostat 3 with the Equotip 3 Indicating Device
Setting up the Instrument
Prior to using the Equostat 3, it is important to set up the instrument correctly. This involves installing the required probes, connecting any necessary accessories, and ensuring proper
calibration.

Power On / Off
To power on the Equostat 3, press and hold the power button for a few seconds until the instrument starts up. To power off the instrument, press and hold the power button again until it shuts down.

Auto Idle / Standby / Shutdown
The Equostat 3 features an auto idle function that activates after a period of inactivity. This function helps conserve battery power by putting the instrument into standby mode. If no activity is detected for an extended period, the instrument will automatically shut down.

Charging the Battery
The Equostat 3 is powered by a rechargeable battery. To charge the battery, connect the instrument to the provided charger using the appropriate cable. Ensure that the battery is fully charged before conducting any tests.

Optimizing Performance of the Battery System
To optimize the performance of the Equostat 3’s battery system, it is recommended to follow the guidelines provided in the user manual. These guidelines include proper charging and discharging cycles, avoiding extreme temperatures, and regular maintenance of the battery.

Performance Check / Daily Verification
Before starting any testing, it is important to perform a performance check or daily verification of the Equostat 3. This ensures that the instrument is functioning correctly and provides accurate measurements. The procedure for performing a performance check is outlined in the user manual.

Getting Started using the Equostat 3 with a PC / Laptop
Setting up Equolink 3
To use the Equostat 3 with a PC or laptop, it is necessary to install the Equolink 3 software. The software can be downloaded from the Proceq SA website or provided with the instrument. Follow the installation instructions provided to set up Equolink 3 on your computer.

Preparing a Measurement
Prior to conducting a measurement using the Equostat 3 with a PC or laptop, ensure that the instrument is properly connected to the computer. Launch the Equolink 3 software and follow the on-screen instructions to set up the measurement parameters.

Performance Check / Daily Verification
Perform a performance check or daily verification of the Equostat 3 as outlined in the user manual before starting any measurements. This ensures the accuracy and reliability of the
instrument when used with a PC or laptop.

Views and Display Settings
Views
The Equostat 3 offers different views for displaying measurement results, statistics, and other information. Users can switch between views using the keypad and customize the display settings according to their preferences.

Backlight
The Equostat 3 features a backlight function that allows users to adjust the brightness of the display. This ensures optimal visibility in different lighting conditions.

Sound
The Equostat 3 can be configured to emit sound signals during testing. These signals provide feedback and indicate specific events or conditions during the measurement process.

On-Screen Help
The Equostat 3 provides on-screen help and

Safety and liability

Safety and usage precautions
This manual contains important information on the safety, use and maintenance of the Equo-stat 3. Read through the manual carefully before the first use of the instrument. Keep the manual in a safe place for future reference.

Liability and warranty
Proceq’s “General Terms and Conditions of Sale and Delivery” apply in all cases. Warranty and liability claims arising from personal injury and damage to property cannot be upheld if they are due to one or more of the following causes:

• Failure to use the instrument in accordance with its designated use as described in this manual.
• Incorrect performance check for operation and maintenance of the instrument and its components.
• Failure to adhere to the sections of the manual dealing with the performance check, operation and maintenance of the instrument and its components.
• Unauthorized structural modifications to the instrument and its components.
• Serious damage resulting from the effects of foreign bodies, accidents, vandalism and force majeure.

All information contained in this documentation is presented in good faith and believed to be correct. Proceq SA makes no warranties and excludes all liability as to the completeness and/or accuracy of the information.

Safety instructions
The instrument is not allowed to be operated by children or anyone under the influence of al-cohol, drugs or pharmaceutical preparations. Anyone who is not familiar with this manual must be supervised when using the instrument.

Labelling
The following icons are used in conjunction with all important safety notes used in this manual.

• Danger:
  This symbol indicates a risk of serious or fatal injury in the event that certain rules of behaviour are disregarded.

• Note:
  This symbol indicates important information.

Tutorial on Portable Rockwell Hardness Testing

Test Principle
During measurement with the Equostat 3 probe, a diamond indenter is forced into the test piece to be measured, and then released back out of the material. The indentation depth of the indentor is measured continuously during application and release of the test load. From the indentation depths d1 and d2 recorded at two defined loads, the difference is calculated: Δ = d2 – d1. This difference Δ is a measure of the hardness of the material.

Measurement on Basis of DIN 50157 (“DIN method”)
Both depth measurements d1 and d2 are taken at preload, first during application (d1) then after release of the total load (d2). The difference between d1 and d2 originates from the deformation response of the material to penetration.

Measurement on Basis of ASTM B724 (“ASTM method”)
According to ASTM B274 the depth measurement d1 is taken at preload, d2 at the total load. As this standard refers to aluminium testing, this mode is applicable only to testing aluminium alloys (i.e. if Material Group 6 is selected; for details please refer to 7.2 Material Groups)

Test piece preparations
Keep the test piece supported, flat, during the test, i.e. avoid movement. Ensure that the sur-face of the work piece is clean, smooth, even and dry. If required, use appropriate cleaning agents for cleaning, such as acetone or isopropanol (no water!).

Test conditions

Probe setup| **Min. test piece thickness| Max. test piece thick- ness| ****Test piece surface condition| ****Surface curvature| ****Maximum test piece hardness| ****Mini- mum spacing
---|---|---|---|---|---|---
50 N probe with clamp| | 40 mm| ** recommended mean surface roughness

Ra < 2 μm to minimize data scatter

| | |
50 N probe with round standard foot (dia. = ø = 42 mm)| 1 mm at ~20 HB 130 μm at ~70 HRC| N/A| foot to be used for plane surfaces| 70 HRC| three times the diameter of a test indentation
50 N probe with tripod| very small curvatures
acceptable
50 N probe with long foot| very small curvatures
acceptable| recommended < 60 HRC
50 N probe with special feet| | | 18 – 70 mm or 70 mm – ¥| 70 HRC|

Selecting the Best Equostat 3 Probe Setup

geometries, highest precision measurements, laboratory tests
10 N / 50 N| round standard foot| sheet materials, flat parts, test locations that are more than 10 mm from the edge
10 N / 50 N| tripod| tests where high aiming accuracy is needed, welds, heat-affected zones, test locations that are more than 10 mm from the edge
10 N / 50 N| long foot| restricted and narrow geometries, tests were high aiming accuracy is needed, welds, heat-affected zones
10 N / 50 N| special foot 18 – 70 mm| curved test pieces such as cylindrical parts, tubes, pipes
10 N / 50 N| special foot 70 mm – ¥| curved test pieces such as cylindrical parts, tubes

Note:
The Equotip 3 indicating device can also be connected to Equotip impact de- vices which follow the Leeb principle. By combining Equotip and Equostat on the same indicating device, almost every hardness test application can be addressed.

• The hardness testing principle in Equostat 3 follows the Rockwell stationary test. As for the Rockwell test, no adjustment for the test direction is required. However, there are three main differences to traditional stationary Rockwell tests: 1. The test loads are lower. 2. The Equostat 3 indenter is sharper. 3. The dwell times during the test are shorter.

Installing the Measuring Clamp
The Equostat 3 measuring clamp is designed to facilitate the hardness testing of very thin or small samples. Optimum measuring performance of this clamp is guaranteed when applied to steel samples. Equostat 3 clamp measurements stand out due to extremely repeatable results.

1. Use the Equostat setup tool to release the cantilever. Turn it by 90°.
2. Take the probe and remove the foot. The diamond indenter remains mounted.
3. Screw the probe into the probe holder of the clamp clockwise (hand-tight).
4. Turn the cantilever so its tip is centered over the probe; tighten the cantilever screw securely using the 3mm Allen key setup tool.
5. The recommended clearance between the bottom of the probe holder and the sample surface should be between 2 and 5mm. Adjust the height with the two knurled screws.

Note: In case the probe connector is in an inconvenient position, release the set screw. Ensure that the springs in the mechanism do not get lost. Turn the mecha-nism into a convenient position, aligning the set screw with the guide channel. Lock the set screw so that the probe holder will still slide up and down without rubbing on the set screw.

General Considerations

• Due to the mechanics / physics of the ASTM B724 measuring mode, which specifies testing on aluminum samples, when using the hand clamp, slight but unavoidable elastic deformation of the clamp can noticeably affect the reading. It is therefore not advisable to use the Equostat 3 clamp, when using ASTM B724 measuring mode. Hardness con-versions according to ASTM E140, when using the measuring clamp in the standard DIN 50157 measuring mode are unaffected.
• When measuring cylindrical samples with adapters Z4 or Z4+28, make sure, the sample is not twisted on the clamp support (neither in plane with the clamp support, nor rotational round it). This is best ensured when the back part of the clamp rests on a table and only the sample support of the clamp sticks out over the table’s edge.
• When applying the load, slowly squeeze the leavers and allow the sample to adjust to the support. During the measurement, do not touch the sample, if possible. When releasing, grab the sample again.
• Whenever the sample geometry (i.e. the wall thickness) allowes it, freehand measurements usually offer better measuring performance. This applies particularly to measurements on cylinders.
• For small diameter rods (or stiff enough pipes), the V-notch clamp adapter Z2 has been designed. When installing the Z2 support ensure that the center of the V-notch is centered underneath the probe holder.

Installation of Standard Foot or Tripod
The round standard foot permits measurements on test objects that are only accessible from one side, such as large metal sheets. The tripod is used when the flat foot cannot be placed on the test piece without wiggling.

• The diamond indenter remains mounted (1).
• Install the foot on the probe (2).

Installing the Long Foot
The long foot increases accessibility of the Equostat 3 probe to constricted test piece geometries.

• Unscrew the reference mandrel (1).
• Demount the diamond indenter using a paper clip or similarly thin tool (2).
• Screw the extension rod onto the probe, and the in-denter onto the extension rod (3).
• Install the long reference mandrel.
• Install the long foot on the probe (4).

Installing the Special Foot
Two special feet extend the Equostat 3 application range to cylindrical test pieces.

• The diamond indenter remains mounted (1).
• Install the foot on the probe (2).
• Place the foot on the test piece and release the set screw on the foot. Then press down the probe onto the test piece and lock the set screw (3).

Testing procedure

Connecting Equostat 3 to the Equotip 3 Indicating Device

• Connect the Equostat 3 probe to the indicating device using the provided probe cable. • On the Equotip 3 indicating device press the on / off button for approx. 2 seconds to power up the device.
• Open the main menu by pressing
• Select “Bar graph” or “Basic mode” from the “View” menu (see section 6.1. “Views”).
• Select the suitable value for the surface curvature by pressing the F1 key. For zero surface curvature, select “Off”.
• Select the material group applicable to the test piece by pressing the F2 key (see section 7.2. “Material groups”).
• Select the hardness scale to be displayed by pressing F3 (see 7.3. “Hardness scales”).
• Select the number of readings n per measurement series by pressing the F4 key (see section 7.4. “Number of indentation tests per measurement series”).

Note: The material dependence for conversions of the Equostat 3 hardness is small. If the elasto-plastic properties of your test piece material are very different from the selectable materials, i.e. large deviations from stationary test results are found, please refer to section 8.1. “Custom conversion curves” to increase accuracy.

Connection to Equolink 3 software

• Connect the Equostat 3 probe to a PC using the provided probe cable
• Start the Equolink 3 software , and click  for the software to detect the Equostat  3 probe. Click the “New” button at the bottom of the screen.
• Select the suitable value for the surface curvature. For zero surface curvature, select “off”.
• Select the material group applicable to the test piece (see section 7.2. “Material groups”).
• Select the hardness scale to be displayed (see 7.3. “Hardness scales”).
• Select the number of readings n per measurement series (see section 7.4. “Number of indentation tests per measurement series”).

The user can now start testing the test piece.

Using the Equostat 3 Probe

• Conduct measurements by cycling through the “1. position – 2. press down – 3. release” mechanism:

1. Position the probe on the test piece. Take particular care that the foot is placed on the test piece without wiggling or directly on top of a previous test indentation. It is recommended to hold the probe foot firmly with one hand. When using the clamp, adjust the height of the clamp to accommodate the test piece.
2. Depress the probe body with the other hand through the loading stage, until contact is felt. Hold for approx. 2-3 seconds, following the instructions shown on the display.
3. Slowly release the load. To perform another reading, repeat this cycle.

• After the last of the n readings, the hardness average and further statistics of the measurement series are displayed.

Note: The guidance dialogue on the Equotip 3 screen or in the Equolink 3 win-dow, respectively, will indicate the appropriate timing for the load- release cycle.

• If possible, follow the standard practice of “Hardness testing with por-table measuring instruments operating with mechanical penetration depth”, as described in the standard DIN 50157-1 (metallic materials). Alternatively, use ASTM B724 (aluminium materials), or other applicable standards.
• If no standards are available at hand, the user is recommended to aver-age a minimum of n = 3…5 readings of the test piece taken at an indentation distance of 1 to 3 mm (0.04 to 0.12”) from each other. Do not carry out an indentation in an area that has already been deformed by another indentation.

Testing Curved Surfaces
The instrument in the standard foot setup works properly only when the foot sits securly on the surface (i.e. without wiggling), and if the diamond indenter is precisely aligned 90° to the test surface. If convex surfaces are tested, replace the standard foot by a specially suited foot for testing cylindrical surfaces, or by using the measuring clamp, respectively (see “Accessories” or contact your local Proceq representative).

Testing Welds and Heat-Affected Zones (HAZ)
For weld testing, or the testing of HAZ, the combination of the Equostat 3 with the Equotip impact device DL has proven particularly useful to cover a wide range of geometries. The Equostat 3 helps to cover the range of particularly thin-walled test pieces, whereas the Equotip impact device DL is used for rigid / tightly-fixed test pieces. The user yields best aiming accuracy using the long foot or the tripod. On curved test pieces, the special feet can be used to adjust to the cylindrical geometry. Even and smooth sample surfaces are of the essence.

 Overview of the Equostat 3

The Equostat 3 is typically used for testing the hardness of metallic surfaces. As a result of its compact design, measurements can be carried out quickly, on the spot and in any position and direction. The device measures the difference of indentation depths at defined loads. Based on calibration curves, this difference is used to calculate

• the Vickers hardness HV (when using Material Group 1),
• the Rockwell hardness HRB (when using Material Group 6).

Conversions of the determined hardness to different hardness scales are provided, for example to Rockwell (HMMRC, HRA, HRB, HRC, HR15N, HR15T), Brinell (HB), Vickers (HV), and Shore (HS), as well as to tensile strength (Rm), according to the conversion standards ISO 18265 or ASTM E140, and according to customer selections (please refer to 7.1 Measuring Method, Conversion Standard)
Note: ‘MM’ stands for ‘mobile mechanical’ measurement, an ancillary that is re-quired by the German standard DIN 50157 to explicitly denote the lower applied loads, sharper indenter shape and shorter loading times during a measurement. The different denomination is formal, i.e. the HMMRC results should be very close if not equal to stationary HRC readings.

Application Examples

• portable testing applications on both small and large test pieces
• fully documented hardness tests on assembled machines or steel and cast constructions, as well as on small parts and awkward part geometries
• testing of metallic work pieces when the test indentation should be as small as possible
• quality control measurements for quick determination of a particular heat treatment condition
• fast testing of numerous measuring points to examine the change of hardness over large areas
• automated testing
• laboratory tests which require very high repeatability

Danger:
Other applications could be dangerous. The manufacturer is not liable for dam- age caused by improper use or incorrect operation.

Product Versions, Components and Accessories

Equotip 3 indicating device

• instrument with all the necessary hardness testing functions incl. extended statistics
• large memory for storage of ~ 1’000’000 measurement values
•  configuration of user profiles with customized permission settings
• communication with PC or printing of data directly via the USB, Ethernet or RS 232 in-terfaces
• Equolink 3 PC software for documented testing

Equotip 3 with the Equostat 3 probe

• hardness measurements widely independent of material and of body dimensions with excellent sensitivity down to small penetrations of only a few μm (i.e. high hardness)
• various options to test in freehand mode, or use the measuring clamp for further improved stability during testing
• testing range from very soft (aluminium) up to very hard materials (case-hardened)
•  conversion of hardness to various scales (HRA, HRB, HRC, HR15N, HR15T, HB, HV) and tensile strength for steel (Rm)

Equotip 3 with Equotip 3 impact devices

• optimized testing of diverse metallic materials and test piece geometries using a variety of impact device types
• testing in the original Leeb rebound hardness scales with highest accuracy and repeat-ability
• conversion of hardness to various scales (HRA, HRB, HRC, HB, HV, HS) and tensile strength for steel (Rm)
• testing of special materials using customer-specific hardness conversions

Equotip 3 Automation Package

• remote control of the Equotip 3 indicating device
• integration of hardness tests into quality management systems and in (semi-) automated testing environments

Equotip and Equostat test blocks verify the correct functioning of

• Leeb impact devices on Equotip test blocks calibrated in the genuine Leeb scales
•  Equostat 3 probes on Equostat 3 test blocks calibrated in the HRC and HRB scales

Device overview

| 1| Open menu and help (when mouse is connected)
---|---|---
2| Date and time
3| Automatic storage (on/off)
4| Probe connected
5| Printing / ethernet / USB connection status
6| Battery level indicator
7| Low and high limit settings
8| Display mean value / last reading
9| Reading not within limits
10| Diameter surface curvature
11| Material group
12| Hardness scale
13| Number of hardness readings per series
14| File name of measurement series
15| Active navigation keys
16| Function of navigation keys in the present context

| 1| RS 232 for printer
---|---|---
2| 20-pole input for Equotip impact devices
**** 3| USB 1.1 type A (host) for Equostat 3 probe, keyboard, mouse, barcode scanner, printer
4| USB 1.1 type B (device) for PC
5| Ethernet
6| Power supply 12 V DC, 1.25 A

Keypad

Menu structure

Equolink 3 overview

Getting Started using Equostat 3 with the Equotip 3 Indicating Device

Setting up the Instrument
A functional Equostat 3 instrument consists of the following components:

• Equotip 3 indicating device to process, display and store the measurements
• Equotip 3 stand to attach to the back of the indicating device (or alternatively, use the optional protective carry pocket with neck strap for enhanced portability)
• Equostat 3 probe connected to the indicating device via probe cable
• Equostat 3 hardness test block to conduct the performance check

Power on / off
To power-up the Equotip 3 indicating device, press the on / off button for approx. 2 sec-onds. The instrument will go through a booting sequence, subsequently displaying “Starting up …”, “Loading configuration …” and the measurement screen. The measurement screen displays the last readings shown before the previous shutdown.

Auto idle / Standby / Shutdown
In accordance with the power manager settings, the instrument automatically switches to idle or standby mode.
Note: In case the device is powered on but the screen does not respond to pressing any keys, a reset can be carried out by pressing the on / off key for approx. 20 sec.

Charging the battery
A fully charged battery is sufficient for at least 8 hours of operation. The operation time can be extended by reducing the brightness of the backlight or switching it off. If the battery becomes weak, the battery indicator on the screen starts flashing until the indicating device eventually switches off. To recharge the battery, use the Equotip 3 AC power adapter. The charging status of the battery is indicated by the green status LED beside the on / off key:

Flashing

• LED mostly on
• LED mostly off

| Indicating device is in standby state.

• Battery is charging
• Battery is not charging

LED continuously off| Battery is fully charged or not inserted.

Danger:
To fully recharge the battery, the device needs approx. 8 hours of charging. Danger: Only use the Equotip 3 AC power adapter (12 V, 1.25 A) to charge the Equotip 3 indicating device.
Note: Only the Equotip 3 Li-Ion battery can be charged internally in the Equotip 3 indicating device.

• The integrated Li-Ion battery allows over 500 complete charge / discharge cycles. If the operation time of the battery is shortening notably, a new battery should be ordered. The battery lifetime has expired when the LED does not go off even though the battery has been charged for several days.

Optimizing performance of the battery system

As with many other electronic instruments using a rechargeable battery, the battery system will perform best when it is first completely discharged and then completely charged.
Thus, in order to calibrate the battery indicator  of the Equotip 3, Proceq recommends con-ducting a complete discharge-charge cycle, as follows:

1. Upload the latest OS (version ≥ 1.2.2) and firmware (version ≥ 1.6.0). Verify on the first screen when booting up, or in the help menu, that these have been successfully loaded.
2. Disconnect the mains power supply.
3. Set backlight to the highest level.
4. Select the menu item Config >> System settings >> Power manager… and set both entries under “Battery powered” to “never”.
5. Wait until the battery is discharged completely. Make sure that the Equotip 3 is running. It will shut down at the end of the discharge process.
6. Connect the mains power supply.
7. Switch off the backlight.
8. Completely recharge the battery. The instrument must be switched on during the charging process.
9. Wait until the battery is charged completely. Make sure that the Equotip 3 is running. It is best to open the “Show system info” box.
10. Check if the timestamps under “Bat. charged” and “Bat. discharged” entries in the “Sys-tem info [Battery]” dialog have been set.
11. Restore the Power manager settings, as desired.

Note: The recalibration of the battery indicator can take 24 hours, depending on the initial charging state of the battery before the cycle is started.

Performance check / daily verification

1. Verify that the Equostat 3 test block is supported by a solid worktop to ensure it is fix and free of vibrations. Use a test block the hardness of which is similar to that of the test object. Proceq offers test blocks at three hardness levels.

2. Peel off the protective sticker off the surface, and store for subsequent reuse. Ensure that the testing surface is clean, smooth and dry. If required, use acetone, isopropanol or the
   like to remove any residues of adhesives or dirt (no water!).

3. Power on: Press the on / off button for approx. 2 seconds to switch on the Equotip 3 indicating device.

4. Display: Select “Bar graph” or “Basic mode” from the “View” menu (see “Views”).

5. Settings: Turn off the diameter correction by pressing the F1 key. Select the hardness scale, in which the Equostat test block is calibtrated in, by pressing the F3 key. Select the number of indentation tests n per measurement series by pressing the F4 key.

6. Perform 10 indentation tests, which ideally should be evenly distributed across the entire test block (see section 2.5. “Testing Procedure”).

7. The average set point hardness of the block is engraved on the surface. The measured average should coincide with the target range. (If not, please refer to sections 4. “Getting Started” and 13. “Troubleshooting”.)

Your new Equostat 3 is fully operational and you can now continue with your measurements.
Note: First time user: Complete the “Tutorial on portable Rockwell hardness Testing”, or watch a demonstration by a qualified Proceq representative.

• Ensure that the testing surface is clean, smooth and dry before you apply the protective surface sticker back on the test block.
• The performance check should be done regularly before each use of the instrument to verify the mechanical and electronic functions of the probe and the indicating device. This requirement is also included in the relevant hardness standards, see section 10.3. “Standards and Guidelines Applied”.

Getting started using the Equostat 3 with a PC / laptop

Setting up Equolink 3
A functional Equostat 3 instrument consists of the following components:

• Equolink 3 running on a PC to process, display and store the measurements
• Equostat 3 probe connected to the PC via the probe cable
• Equostat 3 hardness test block to conduct the performance check

Preparing a measurement

• To start the Equolink 3 software, double-click . Press the to detect the Equostat 3 probe connected to the PC. Follow the on-screen instructions and select to the desired probe via USB. The instrument is now ready start testing.

Performance check / daily verification

1. Verify that the Equostat 3 test block is supported by a solid worktop to ensure it is fix and free of vibrations. Use a test block the hardness of which is similar to that of the test object. Proceq offers test blocks at three hardness levels.
2. Peel the protective sticker off the surface; and store it for subsequent reuse. Ensure that the testing surface is clean, smooth and dry. If required, use acetone, isopropanol or the like to remove any residues of adhesives or dirt (no water!).
3. Settings: Turn off the diameter correction. Select the hardness scale in which the Equostat test block is calibtrated in. Select the number of indentation tests n per measurement series.
4. Perform 10 indentation tests, which ideally shall be evenly distributed across the entire test block (see section 2.5. “Testing procedure”).
5. The average set point hardness of the block is engraved on the surface. The measured average shall coincide with the target range. (If not, please refer to sections 4. “Getting started” and 13. “Troubleshooting”.)

Your new Equostat 3 is fully operational and you can now continue with your measurements.
Note: First time user: Complete the “Tutorial on portable Rockwell hardness Testing”, or watch a demonstration by a qualified Proceq representative.

• Ensure that the testing surface is clean, smooth and dry before you stick the protective surface sticker back on the test block.
• The performance check should be done regularly before each use of the instrument to verify the mechanical and electronic functions of the probe and the indicating device. This requirement is also included in the relevant hardness standards, see section 10.3. “Standards and guidelines applied”.

Views and Display Settings

The Equotip 3 indicating device offers multiple options for displaying the menus and measure-ments.

Views
Enter the “View” menu to adjust the content displayed on the screen:

• Bar graph: Shows the measurements as a bar graph. This view is practical when the hard-ness profile of a test piece is measured.
• Multiple series bar graph: Multiple measurement series are displayed.
• Set bar graph range: To overview the relevant hardness range only, the viewing range can be fixed.
• Scale bar width: Controls the width of the bars that represent the readings.
• Basic mode: The last reading / mean value is displayed as a large number. This view is handy when the screen is viewed from a distance, or when the device is used in a dark surrounding like a factory floor.
• Signal graph: The actual measurement signal from the probe is displayed. This view is convenient to demonstrate the measurement principle in training sessions, to study the signal shape for consistency, or for signal studies in laboratory studies.
• Conversion function: Measurements are displayed as data points on a graph of the active conversion function. This view permits the user to relate the scattering range of the read-ings in the converted hardness unit to the data scatter in the original penetration depth measurement (in μm).

Note: The large number on the display can either give the mean value or the last reading of the measurement series, respectively. Use the key to switch between the two modes.

Backlight

• The backlight can be adjusted to pre-defined lighting levels simply by pressing the  key repeatedly.

Note: Navigate to “Config” – “Display” to adjust the LCD contrast and the back-light.

Sound
The Equotip 3 indicating device can be configured (“Config” – “System settings” – “Sound…”) to emit audible alarms in case of pre-defined events. For example, when a signal cannot be evaluated or limits are exceeded, alarm signals prompt the user to repeat the measurement or to reject the part, respectively. Also, completion of a measurement series is acknowledged through a validation signal. This feature is useful especially when rapid series testing is con-ducted.

On-Screen Help

• During operation, the user may refer to the Equotip 3 on-screen help library. It is accessible via the “Help” submenu or through pressing the  key to receive context sensitive help.

Operating language
The desired language can be selected in “Config” – “Language”.

Settings **

**

• When starting up, the Equotip 3 is in the same state as it was before the last shutdown. To adjust the settings, either press the “context sensitive function” keys or the “open menu” keys, respectively.

Note: If   symbol is shown instead of the  symbol, unplug the probe cable for approx. 2 seconds and plug back in to re-establish the connection.

• If the automatic storage option is turned on, all data are automatically stored as original penetration depth measurements (in μm) with additional information such as diameter correction, time and serial number of the used devices. When transferring the data to the PC using the Equolink 3 software, they can then be converted to any other scale without accumulation of conversion errors, since the stored original penetration depth value is used as the original value for all conversions.

Measuring Method, Conversion Standard

• There are two measuring methods implemented in Equostat 3, following DIN 50157 or ASTM B724 as described in section 2.1. “Test principle”. The default measuring method is DIN 50157, as it is applicable to testing all metals. It generally yields the more consistent results. Users have the option to measure in the ASTM B724 mode whenever ASTM E 140 is chosen as con-version standard and material group 6 (Cast aluminium alloys) is selected.

• Press the key to open the “Config” submenu and select “Equostat settings…”.

• Use the to select the conversion standard. If ASTM E140 is selected, the alternative measurement method according to ASTM B724 can be selected. This mode will then be employed for material group 6 (Cast aluminium allows).

• To exit the selection window hit the key.

Note: In accordance with the selected measuring method, either ISO 18265 or ASTM E140 hardness conversions are applied in the DIN or ASTM method, respectively.

Material groups

To switch between material groups,

• Press the F2 key to select the material group.
• Use the navigation keys to choose a material group.
• Confirm selection with the key. If readings were shown on the display, they will be  converted using the conversion function for the newly selected material group.

Note: Material group selections have no effect on measurements of the Equostat 3 penetration depth difference in μm, as no conversion is applied. In contrast, hardness conversions to other scales show some dependence on the elasto-plastic material properties. Free online material databases and the Equotip 3 on-screen help can be useful to assign your materials to one of the nine material groups. Suitability of conversions for specific materials should be verified on calibrated test pieces before use. For further advice, please contact Proceq.

• For a given hardness scale, the dropdown menu only lists the material groups for which conversions are available. If no conversion is available, use a different material group and apply a custom conversion, see section 8.1. “Cus-tom Conversion Curves”.

Hardness Scales

To change the hardness scale using conversion functions from the depth measurement in μm to other scales:

• Press the F3 key to select the hardness scale.
• Use the navigation keys to choose a hardness scale.
• Confirm selection with the key. If readings were shown on the display, they will now have been converted to the newly selected hardness scale.

Note: For a given material group, the dropdown menu only lists the hardness scales for which conversions are available.

• Measurements for certain steels can be converted to tensile strength according to DIN EN ISO 18265.
• Converted hardness values may vary depending on the conversion stan-dard selected (ISO 18265 or ASTM E140).

Number of Indentation Tests per Measurement Series

In order to end a measurement series, the user can close the series using the function key “Close”. Alternatively, if a fixed number of indentation tests, e.g. n = 5, is desired for each series, automatic termination of the series after 5 recorded values can be set. To set a fixed number of indentation tests,

• Press the F4 key.
• Use the +/- buttons to select the desired number of indentations.
• To exit press the key.

Note: “Bad” measurement readings may be erased from a test series using the navigation keys and then pressing the function key “Remove”. Make sure readings are only removed in accordance with the relevant quality guidelines, or restrict this function using user profile settings, respectively.

• Following closure of a test series, the user may decide to add further readings or replace “bad” readings simply by pressing the function key “More”. The function key “New” clears the display to start a new series.

File Name of Measurement Series

In order to define the alphanumeric file name of the measurement series,

• Press the key.
• Use the navigation keys to input the filename.
• To exit press the key. The file name can be used as the reference to the tested produc-tion lot / part. The file name identifies the test series after downloading the data to a PC using Equolink 3 or the Equotip 3 Automation Package, respectively.

Note: Ensure that the floppy-disc symbol for automatic storage is displayed if the data needs to be saved. If this function is switched off, the measured data is lost once the series has been closed.

• Keyboard-style or SMS-style input modes can be used. The configura-tion can be changed through “Config” – “User interface”. A USB keyboard, a USB mouse or a USB scanner may be connected to the connection ports (use the USB type A socket). A USB keyboard, mouse, etc. can be connected to the Equotip 3 indicating device at the same time as Equostat 3 using standard USB hubs to multiply the USB port.
• When a measurement series has been closed and the series is stored, the last alphanumeric character of the file name is automatically incremented. A different file name can be defined manually by pressing the key.

Limits

In order to define lower and upper hardness limits for a tested part,

• Press the key to open the “Measurement” submenu and select “Limits…”.
• Use the navigation keys and the key to activate the upper and / or lower limit. The limits can be changed by pressing the keys.
• Confirm selection with the • key. The range of “good” readings is now highlighted in grey, and values outside the limits are flagged with a “+” or “-” next to the values.

Advanced Settings

The most frequently used advanced functionalities of the Equotip 3 indicating device are de-scribed below.

Custom Conversion Curves
Minimizing Conversion Errors
Provided the material group is selected correctly, conversion errors will not normally exceed ±2 HR for Rockwell scales and ±10 % for HB and HV. In most cases, the conversion error is significantly lower. If higher accuracy is required, or if the alloy under test is not covered by one of the built-in conversions, the Equotip 3 indicating device provides a variety of methods to define material-specific conversions. These custom conversion curves can be set up through “Config” – “Customer Conversions”, and used through the “hardness scales” dialog, see section 7.3. “Hardness scales”.

Methods for Setting Custom Conversions
The Equotip 3 provides three methods to accomplish custom conversions (example μm → HB):

• One-point method: The penetration depth difference in μm (using Equostat 3) and the hardness in the desired scale HB (using a stationary Brinell hardness tester) are deter-mined for a reference work piece. A standard conversion function μm –> HB is then adapted through vertical offset until the measured reference data pair lies on the shifted curve.
• Two-point method: Two reference test pieces are tested, one as soft and one as hard as possible to find two data pairs μm / HB. A standard conversion function μm –> HB is then adapted through adding a straight line until both of the measured reference data pairs lie on the tilted curve.
• Conversion polynomial: If a custom conversion needs to be applied throughout a wide hardness range, several reference test pieces shall be measured to find a stable basis for interpolation. Up to 5th order polynomials can be programmed into the Equotip 3 indicat-ing device by defining the polynomial coefficients Ai in HB (μm) = A0 + A1·μm + A2·μm2 + A3·μm3 + A4·μm4 + A5·μm5.

Example of a Custom Curve

• The data pairs ( 34.9 μm / 75.4 HB) and (56.2μm / 136 HB) were measured on two refer-ence test pieces made from “Al-Cu alloy”.
• To measure “Al-Cu alloy” in future using an adapted μm –> HB conversion, the original μm –> HB conversion curve for “Aluminium Alloy” is tilted using the two data points. In this example, the special conversion is defined as valid for the range 34.9μm to 56.2μm.
• Once this curve has been created, it can be selected via material group “Customer de-fined” – “Al-Cu alloy”, using the hardness scale “HB Brinell”.

Measuring Reference Test Pieces

• The test piece surfaces must be prepared very carefully.
• Prior to each measurement series, the proper working order of Equostat 3 shall be verified against the Euqostat 3 calibrated test block.
• The functioning of the static hardness testing machine (HV, HB, etc.) shall be verified against respective test blocks of the corresponding measuring scale and range.
• To obtain a pair of comparative values, the mean values from at least 10 to 15 μm-measurement values and from 3 values from the static test shall be calculated. These values shall be obtained from proximate positions in a small measuring area.

Data Printout and Digital Output
The Equotip 3 is equipped with USB, Ethernet and RS 232 ports by default:

• USB type A: Connector socket for Equostat 3, keyboard, mouse, barcode scanner, printer, etc.

• USB type B: Refer to the separate operating instructions “Equolink 3 Software” included on the Equotip CD.

• Ethernet: Configuration is accessed through “Config” – “System settings” – “IP set-tings…”. Enter the IP address of the device or use the DHCP option.

• RS 232 (serial): The RS 232 interface can be used for printing, but due to its speed limitations it is not suitable for device updates.

• Printer setup: Printers can be connected via USB type A, RS 232, or network (ethernet), respectively. Configuration is accessed through “Config” – “System settings” – “Print-er…”. Various printers can be selected from a list. If “Autoprint at end of series” has been enabled, the indicating device will automatically print a protocol each time a measurement series is closed. Alternatively, a protocol of the current series can be printed at any time using “Measurement” – “Print series” – “Long protocol” or “Short protocol”.

Note: Communication via Ethernet connection is faster than USB.

User Profiles with Password Protection

Minimizing Operating Errors and Enhancing Efficiency
Super-users can define user profiles via “Config” – “User profiles”.

User profiles can be config-ured to serve purposes such as:

• Test piece specific device settings: For different work pieces, the needs for hardness testing may vary. For example, the hardness of small and large test pieces can require the use of Equostat 3 with conversion to HB and impact device G with conversion to HB, respectively. In this case, two user profiles “Small test pieces” and “Large test pieces” can be defined to start up with the settings and restrictions that apply to the respective work pieces. This permits a rapid change of settings at minimal risk for making mistakes.
• User-specific device settings: Two users who test in different surroundings can configure their own preferences for how the data should be displayed on the screen (views bar graph, basic mode etc.) and for display settings (backlight, contrast).
• Access restrictions: Password protection is an effective tool where it is important to trace back test execution to particular users. Also access to confidential data can be restricted.

Example of a User Profile

• User “Dietmar Leeb” has been given restricted access rights for measurements.

• On the one hand, Dietmar Leeb is permitted to adjust the setting of the surface diameter correction during the test. Also, Dietmar Leeb is free to take as many indentations per
  measurement series as he believes is required to make a sound statement.

• On the other hand, Dietmar Leeb is required to test according to the DIN standard and thus cannot change the measuring method, and neither can he change the settings for material and scale, as he is assigned to only report the hardness of aluminium parts in Brinell. For these parts, also the pass/fail limits are fixed.

Data Evaluation

Statistics

Statistics for measurement series of up to 9999 indentations are calculated automatically:

• Number of indentation tests n = 10, lower limit 63.0 HRC, upper limit 69.5 HRC.
• The bar graph provides a convenient overview confirming that all the 10 readings fall within the limits.
• The series statistics (average x, standard deviation s, Max/Min, value range R) are shown in the upper screen section.
• The single readings are shown in the lower screen section.

PC Application Software Equolink 3
More Equotip functionality is made available through the Equolink 3 PC software. A separate manual “Equolink 3 Software” is included on the Equotip CD.

Technical specifications

Equotip 3 Indicating Device

• Dimensions 170 x 200 x 45 mm (6.7 x 7.9 x 1.8 inches)
• Weight 780 g (27.5 oz) plus battery pack 120 g (4.2 oz)
• Housing shock resistant ABS plastic
• Display 4.7″ QVGA LCD with adjustable contrast and backlight
• Integrated memory flash 32 MB (non-volatile), RAM 64 MB (volatile)
• Internal data storage 100’000 – 1’000’000 values (depending on data type)
• Interface Ethernet, USB 1.1, RS 232
• Battery type rechargeable Li ion or 3 standard size “C” cells
• Battery max. charge voltage 4.2 V
• Input voltage 9 to 16 V DC
• Max. input current @ 9.4 V 1.3 A
• Battery operation period typically 10 hours
• Operating temperature 0 to + 50 °C (32 to 122 °F)
• Humidity non-condensing, 90% max.

Equostat 3 probes

• Dimensions 112.5 x ø 42 mm (4.4 x ø 1.6 inches)
• Weight 260 g (9.17 oz)
• Power supply via USB (5 V, max. 100 mA)
• Measuring range 19-70 HRC; 19-70 HMMRC; 67-638 HB; 35-950 HV; 60-86 HRA; 29-107 HRB; 225-2250 MPa; 69-94 HR15N; 88-96 HR15T, 100-107HRH (AL only), 75-106 HRE (AL only)
• Measuring accuracy ~ ± 1.5 HRC according to DIN 50157
• Resolution 0.1 μm; 0.1 HRA; 0.1 HRB; 0.1 HRC; 0.1 HRE; 0.1 HRH; 0.1 HR15N; 0.1 HR15T; 1 HB; 1 HV; 0.1 HS; 1 MPa
• Test direction any direction (no correction required)
• Test loads 10 N / 50 N (probe 50 N)
• Diamond indenter angle 100.0° ± 0.5°
• Operating temperature 0 to +50 °C (32 to 122 °F)
• Humidity non-condensing, 90% max.

Standards and guidelines applied

• DIN 50157 (2007)
• ISO 18625 (2003)
• ASTM B724 (2006)
• ASTM E140 (2007)
• DGZfP Guideline MC 1 (2008)
• VDI / VDE Guideline 2616 Paper 1 (2010)

Part numbers and accessories

Consisting of: Indicating device with stand, AC adapter, Equostat 3 probe 50 N (with 2.0m 4-pole/USB cable, indenter, round standard foot, protective rubber sleeve), measuring clamp, Equostat 3 test block (~62 HRC), USB cable, Equotip CD with Equolink 3 software and product documentation, operating instructions, product certificates, carrying case
354 01 001| Equostat 3 Hardness Tester freehand measuring unit
Consisting of: Indicating device with stand, AC adapter, Equostat 3 probe 50 N (with 2.0m 4-pole/USB cable, indenter, round standard foot, protective rubber sleeve), Equostat 3 test block (~62 HRC), USB cable, Equotip CD with Equolink 3 software and product documentation, operating instructions, product certificates, carrying case
354 01 002| Equostat 3 Hardness Tester PC Unit
Consisting of: Equostat 3 probe 50 N (with 2.0m 4-pole/USB cable, indenter, round standard foot, protective rubber sleeve), Equostat 3 test block (~62 HRC), Equotip CD with Equolink 3 software and product documentation, operating instructions, product certificates, carrying case
353 10 050| Equotip 3 Hardness Tester Basic Unit
consisting of: indicating device with stand, AC adapter, USB cable, Equotip CD with Equolink 3 software and product documentation, operating instructions, product certificates, carrying case
353 00 091| Equotip 3 Automation Package
consisting of: activation code, 1.5m 4-pole cable with automation branch connector, Equotip CD with automation libraries, Equolink 3 software and product documentation, operating instructions
Part No.| Warranties
---|---
354 88 001| 1-year extended warranty on Equostat 3
354 88 002| 2-year extended warranty on Equostat 3
354 88 003| 3-year extended warranty on Equostat 3
Part No.| Probes for Use with Equotip 3 Indicating Device
---|---
353 00 100| Equotip 3 impact device D
353 00 110| Equotip 3 impact device DC
353 00 120| Equotip 3 impact device DL
353 00 200| Equotip 3 impact device S
353 00 300| Equotip 3 impact device G
353 00 400| Equotip 3 impact device E
353 00 500| Equotip 3 impact device C
Part No.| Equostat 3 Feet
---|---
354 01 127| Equostat 3 round standard foot
354 01 130| Equostat 3 tripod
354 01 141| Equostat 3 long foot
354 01 250| Equostat 3 special foot RZ 18 mm – 70 mm
354 01 253| Equostat 3 special foot RZ 70 mm – ¥
Part No.| Equotip Test Blocks
---|---
357 41 100| Equostat 3 test block calibrated by Proceq (20 HRC)
357 42 100| Equostat 3 test block calibrated by Proceq (45 HRC)
357 44 100| Equostat 3 test block calibrated by Proceq (62 HRC)
Part No.| Test Block Calibrations
---|---
357 90 918| Equostat test block extra calibration, certified by accredited institute according to ISO 6506-3 (Brinell)
357 90 928| Equostat test block extra calibration, certified by accredited institute according to ISO 6507-3 (Vickers)
357 90 938| Equostat test block extra calibration, certified by accredited institute according to ISO 6508-3 (Rockwell)
Part No.| Accessories**
---|---
353 00 001| Equotip 3 indicating device
354 01 117| Equostat 3 indenter
354 01 200| Equostat 3 measuring clamp
354 01 221| Support Z1 for measuring clamp (for flat parts)
354 01 243| Support Z2 for measuring clamp (for thin cylindical parts; wires, bolts, etc.)
354 01 228| Support Z4 for measuring clamp (for tubes and pipes up to Ø 28 mm)
354 01 229| Support Z4+28 for measuring clamp (for tubes and pipes over Ø 28 mm)
353 00 010| Equotip 3 stand assembly
353 00 085| Equotip 3 AC adapter
353 00 029| Rechargeable Equotip 3 battery
354 01 145| Equostat 3 carry case with cut-out for test block (except G) and accessories
353 00 070| Protective carry pocket for the Equotip 3 indicating device
353 00 037| Equotip 3 neck / wrist strap
354 01 139| Equostat 3 probe cable 2 m (4-pole/USB)
353 00 082| Equotip 3 RS 232 adapter cable 1.5 m for connection to printer
354 01 137| Equostat 3 protective rubber sleeve

Maintenance and Support

Proceq is committed to providing a complete support service for this instrument. It is recommended that the user obtain available updates and other user information regularly through www.proceq.com.

Regular Device Check
Performance checks (see section 4.6. “Performance Check / Daily Verification”) of the instrument should be carried out at least once a day or at the latest after 1000 tests. In the case of infrequent use, carry out the check before the beginning and at the end of a test series. In addition, have the device calibrated by an authorized Proceq Service Center once a year.
Note: The unit is working properly when the average is within the target range. If the average deviates from the setpoint value by more than ±2 HRC, see section 13. “Troubleshooting”.

Cleaning

• Equostat 3 probe:

1. Unplug the cable and unscrew the probe foot.
2. Take the rubber protector off the probe.
3. Clean the probe with a soft cloth. If needed, use isopropanol to remove severe stains. Use a cotton pad to clean inaccessible areas.
4. Reassemble.

• Indenter: Clean the indenter with an isopropanol-soaked soft cloth.
• Feet, measuring clamp: Clean carefully with a soft cloth, use isopropanol if needed.
• Housing of indicating device: Clean the display and housing with a clean, dry cloth after use. Also clean the connector sockets with a clean, dry brush.

Note: Never immerse the device in water or clean it under running water. Do not use abrasives, solvents or lubricants to clean the device.

• If the factory floor presents a dirty, dusty and rough environment, the user is advised to slip the rubber protector over the probe, and to use an Equotip 3 protective carrying pouch.

Storage
Only store the Equostat 3 in the original packaging and in a dry room free of dust.

Updating the Equotip 3 Firmware and Operating System Connect the device to the computer
Updates can be done using Equolink 3 as follows:

• From the respective folder on the Equotip CD, install Equolink 3 to your PC.
• Select the “Device” menu from the menu bar and select “PqUpgrade” in the submenu, or click the symbol in the toolbar.
• Select “Express” and confirm with “Next”.
• Select the device type and confirm with “Next”.
• In the “Choose Communication Type” dialog box, select the type of communication used between the Equotip 3 and PC, and then click “Next”.
• In the “Device search result and selection” dialog box, make sure the serial number of the device in the drop-down field is the device to be updated, and then click “Next”.
• PqUpgrade will now search the Proceq servers for any available updates.
• Follow the on-screen instructions to finish the update.

Note: Before updating the firmware, the measured data should be saved to the PC.

• The “Custom” update is recommended for advanced users only.

Troubleshooting

Incorrect Measurements or Failed Performance Check

• During the performance check, if the average deviates from the setpoint value by more than ±2 HRC:

1. Make sure that the foot sits securely on the probe or the probe securely in the clamp, respectively.
2. Clean the indenter, paying close attention especially to the front part (diamond) and to the screw thread. Replace the indenter if necessary, or replace the test block if there is insufficient space for additional tests.
3. Clean the probe, as described in section 12.2. “Cleaning”.
4. Check the mounting and wear of the stand and clamp. Check for deposits. Clean or replace if necessary.
5. If the instrument still shows excessive deviations: return the device to an authorized Proceq Service Center for recalibration / inspection.

• An incorrect conversion or a wrong setting for the diameter correction may have been selected. Refer to section 7. “Settings”.
• The selected conversion scale is not in the permissible range (“noCnv”). Select another hardness scale.
• Individual values are scattered very widely or are continuously too low.
  1. The testing location is insufficiently prepared. Carefully prepare the testing location for the indentation, see section 2.2. “Test piece preparations”.
  2. The test is conducted while the device is not held vertically on the surface, which will generally give a warning on the guidance dialog. This may occur especially when using the long foot or the tripod. Try using another foot, or take more care to align the probe vertically to the surface.
  3. Test piece is insufficiently supported. Prepare the test piece for the test e.g. through supporting it with a larger metal piece.
  4. Make sure the probe does not tilt / move on the surface. See section 2.6. “Testing curved surfaces”.

Note: Do not re-grind test blocks or try to use non-Proceq indenters. This will impair accuracy and may also deteriorate functionality of the Equostat 3.

No Reading displayed or No Probe Connection

• Check the connection of the probe cable. Unplug for 2 seconds and plug back in.
• Check if genuine Equostat 3 parts and accessories are used.
• Check for tight seating of the support foot on the thread of the probe.
• Press down the indenter with the ball of your hand to make sure that the mechanism is moveable. If not, the mechanics of the probe may be jammed or defective. If so, contact an authorized Proceq Service Center.

Empty Display

• If nothing is indicated on the display, activate the device through pressing any key.
• If nothing happens, the instrument may be too cold and/or the battery may be discharged. Take the device to a warmer place and/or charge the battery.

Battery

• If the indicating device does not switch on, recharge the battery using the Equotip 3 AC power adapter, see section 4.4. “Charging the Battery”.
• The battery can be replaced with another Equotip 3 Lithium-Ion battery, or with 3 standard C cell batteries (Alkaline, NiCd or NiMH). Lithium-Ion batteries can be recycled.
• Recalibration of lifetime indicator: Refer to 4.5. “Optimizing Performance of the Battery System”.

Note: Do not remove or insert the Lithium-Ion battery while the device is running with an external power supply. This leads to an unwanted reset of the lifetime indicator, which subsequently results in wrong battery status indication.

• If the operation time of the battery is shortening noticeably, order a new battery. The battery lifetime has expired when the LED does not go off even though the battery has been charged for several days.

Danger:
Only use the Equotip 3 AC power adapter (12 V, 1.25 A) to charge the Equotip 3 indicating device.

Error messages

• “The application contains no version information…”:

Possible causes:

1. Something fatal went wrong during device update, e.g. a power loss occurred.
2. The flash memory of the device is defective.

Countermeasures:

1. Delete the update by pressing the “yes” button when the error message “The application contains no version information…” is displayed. Then retry updating the device.
2. If this error persists, contact an authorized Proceq Service Center.
   • “Boot menu”:
   • If critical files in the Equotip 3 indicating device have been corrupted, the boot menu can help to reset the device to a functioning state.
   • For this, select “Start Default Application”.

Note: The boot menu can be accessed by simultaneously pressing and during the booting sequence in case the indicating device does not boot up properly anymore.

Slowing Down of Device
The device reacts very slowly, e.g. keys must be pressed for several seconds until the key press is registered, or measurements are displayed with a delay of several seconds.

• The more you write to the flash memory (e.g. measurement series, device power up & shutdown cycles, device updates), the more frequently this condition can occur.
• The flash disc is automatically cleaned up when there are too many invalid sectors. This is a common and necessary task.
• Wait some minutes, or continue working under this special condition.

Device Reset
If the indicating device does not react, a reset must be carried out to correct faults. Press and hold the on / off key for approx. 20 seconds. Wait for approx. 5 seconds, and then press the on / off key again to switch on the indicating device.

Proceq Europe
Ringstrasse 2
CH-8603 Schwerzenbach

• Phone +41-43-355 38 00
• Fax +41-43-355 38 12
• Email: [email protected]

Proceq UK Ltd.
Bedford i-lab, Priory Business Park
Stannard Way
Bedford MK44 3RZ
United Kingdom

• Phone +44-12-3483-4515
• Email: [email protected]

Proceq USA, Inc.
117 Corporation Drive
Aliquippa, PA 15001

• Phone +1-724-512-0330
• Fax +1-724-512-0331
• Email [email protected]

Proceq Asia Pte Ltd
12 New Industrial Road

02-02A Morningstar Centre

Singapore 536202

• Phone +65-6382-3966
• Fax +65-6382-3307
• Email [email protected]

Proceq Rus LLC
Ul. Optikov 4
korp. 2, lit. A, Office 412
197374 St. Petersburg
Russia

• Phone/Fax + 7 812 448 35 00
• Email: [email protected]

Proceq Middle East
P. O. Box 8365, SAIF Zone, Sharjah, United Arab Emirates

• Phone +971-6-557-8505
• Fax +971-6-557-8606
• Email : [email protected]

Proceq SAO Ltd.
South American Operations
Alameda Jaú, 1905, cj 54
Jardim Paulista, São Paulo
Brasil Cep. 01420-007

• Phone +55 11 3083 38 89
• Email [email protected]

Proceq China
Unit B, 19th Floor
Five Continent International Mansion, No. 807 Zhao Jia Bang Road
Shanghai 200032

• Phone +86 21-63177479
• Fax +86 21 63175015
• Email : [email protected]

References

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