NIGHTSTICK XPP-5450G Intrinsically Safe Headlamp Instruction Manual

: June 16, 2024
: NIGHTSTICK

Table of Contents

NIGHTSTICK XPP-5450G Intrinsically Safe Headlamp
Product Usage Instructions
Warranty

NIGHTSTICK XPP-5450G Intrinsically Safe Headlamp

NIGHTSTICK-XPP-5450G-Intrinsically-Safe-Headlamp-
PRODUCT

Specifications

Model: XPP-5450G
Manufacturer: Bayco Products, Inc.
Address: 640 S. Sanden Blvd. Wylie, TX 75098
ID: 4003544
Intrinsically Safe Rating: CLASS I DIV 1 GRPS A-D T4 CLASS II & III GRPS E-G T135C CLASS I ZONE 0 AEx ia IIC T4 Ga CLASS I ZONE 0 Ex ia IIC T4 Ga II 1 G Ex ia op is IIC T4 Ga

Product Usage Instructions

Battery Installation

To maintain the Intrinsically Safe rating of the XPP-5450G headlamp, follow these instructions for battery installation:

Open the battery compartment door only in a known non-hazardous environment.
Insert AAA batteries certified for use with this light, such as the ENERGIZER E92 or EN92 BATTERIES.
Do not use any other brand or model of AAA batteries with this light.
Do not use rechargeable AAA batteries with this light.

Operation

The XPP-5450G headlamp has two separate lighting modes:

High-Brightness Spotlight Mode:
Press the button on top of the light once to activate.
Low-Brightness Spotlight Mode:
Press the button on top of the light twice to activate.
Pressing the button a third time will turn the light off.

Tilt Adjustment

The XPP-5450G headlamp features a tilt adjustment feature to illuminate the desired area. Adjust the tilt angle of the light accordingly.

Headband Options

The XPP-5450G headlamp comes with two headbands:

Elastic Non-Slip Headband:
Use this headband for wearing the headlamp directly on your head or while wearing a soft hat, such as a ball cap. The non-slip feature ensures that the light stays in position even during vigorous movement.
Heavy-Duty Rubber Headband:
Use the heavy-duty rubber headband when wearing the headlamp on a hardhat. The tacky nature of the strap keeps the light securely attached, even if the hat is dropped or used in wet conditions.

Warranty

The XPP-5450G headlamp is covered by a Limited Lifetime Warranty provided by Bayco Products, Inc. The warranty includes the LEDs, housing, and lenses. Rechargeable batteries, chargers, switches, electronics, and included accessories are warranted for a period of two years with proof of purchase. The warranty does not cover normal wear and tear or failures caused by accidents, misuse, abuse, faulty installation, or lightning damage. For more information and a complete copy of the warranty, visit www.baycoproducts.com /bayco-productsupport/warranties.

Please retain your receipt as proof of purchase.

FAQ

Q: What batteries should I use with the XPP-5450G headlamp?

A: To maintain the Intrinsically Safe rating, use only AAA batteries certified for use with this light, such as the ENERGIZER E92 or EN92 BATTERIES. Do not use any other brand or model of AAA batteries with this light. Do not use rechargeable AAA batteries.

Q: How many lighting modes does the XPP-5450G headlamp have?

A: The XPP-5450G headlamp has two lighting modes: High-Brightness Spotlight Mode and Low-Brightness Spotlight Mode.

Q: Can I adjust the tilt angle of the XPP-5450G headlamp?

A: Yes, the XPP-5450G headlamp features a tilt adjustment feature that allows you to adjust the angle for illuminating the desired area.

Q: What are the headband options for the XPP-5450G headlamp?

A: The XPP-5450G headlamp comes with two headbands: an Elastic Non-Slip Headband for wearing directly on your head or with a soft hat, and a Heavy- Duty Rubber Headband for use with a hardhat.

XPP-5450G

Please read these instructions before using your Nightstick XPP-5450G Intrinsically Safe Headlamp. They include important safety information and operating instructions.

WARNINGS – INTRINSICALLY SAFE

Warning: Use only the approved non-rechargeable batteries listed below.
Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment in the hazardous environment. This task must ONLY be performed in an area known to be non-hazardous. Warning: When exchanging batteries, use only ENERGIZER E92 or EN92 BATTERIES.
Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries must only be exchanged in an area known to be non-hazardous.
Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries with used non-rechargeable batteries, or mix non-rechargeable batteries from different manufacturers.
Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

For personal safety, always confirm the rating of any known hazardous or potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5450G’s Intrinsically Safe rating, the AAA batteries certified for use with this light are the ENERGIZER E92 or EN92 BATTERIES.

Do not attempt to use any other brand or model of AAA batteries with this light.
Do not attempt to use any type of rechargeable AAA batteries with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not open the battery compartment door in the hazardous environment. This task must ONLY be done in an area known to be non-hazardous.

Loosen the locking screw located on the back of the battery compartment door. NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not necessary and may damage the threads. The screw simply needs to be loosened enough to allow the battery compartment door to open.
Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that all 3 batteries are of the same model), install the batteries in the back of the light paying close attention to the markings inside the battery compartment for proper battery terminal polarity alignment.
Close the battery compartment door.
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the threads and impact the light’s Intrinsic Safety.

OPERATION

THE XPP-5450G HAS TWO SEPARATE LIGHTING MODES

HIGH-BRIGHTNESS SPOTLIGHT MODE
Press the button on top of the light one time.
LOW-BRIGHTNESS SPOTLIGHT MODE
Press the button on top of the light two times. Pressing the button a third time will turn the light off.

THE XPP-5450G HAS A TILT ADJUSTMENT FEATURE:
Adjust the tilt angle of the light to illuminate the desired area.

THE XPP-5450G COMES WITH TWO HEADBANDS:

ELASTIC NON-SLIP HEADBAND
Use this headband for wearing the headlamp directly on your head or while wearing a soft hat such as a ball cap. The non-slip feature will keep the light positioned on the head even during vigorous movement.
HEAVY-DUTY RUBBER HEADBAND
Use the heavy-duty rubber headband on any hardhat. The tacky nature of the strap will keep the light attached even if the hat is dropped or used in wet conditions.

WARRANTY

LIMITED LIFETIME WARRANTY

Bayco Products, Inc. warrants this product to be free from defects in workmanship and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics and included accessories are warranted for a period of two years with proof of purchase. Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation and lightning damage are excluded.

We will repair or replace this product should we determine it to be defective. This is the only warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.

For a complete copy of the warranty, go to www.baycoproducts.com/bayco- productsupport/warranties. Retain your receipt for proof of purchase.

EU / UK Declaration of Conformity\

Model(s):	XPP-5450G XPP-5452G	Declaration Number:	20140516-G
Product Type:	Portable LED Intrinsically Safe Headlamp
Company Name:	Bayco Products Inc.
---	---
Address:	640 S. Sanden Blvd.
City, State, Postcode:	Wylie, Texas 75098 USA
Phone / Website:	001-469-326-9400 /

www.nightstick.com

We hereby declare that the product identified above meets the requirements of the Directives listed below. Therefore, they qualify for free movement within markets comprising the European Union (EU), the European Economic Area (EEA) and the United Kingdom (UK). This declaration is issued under the sole responsibility of the manufacturer.

The following EU harmonized, UK designated standards and technical specifications have been applied and evaluated by:

Directives:| ATEX Directive 2014/34/EU| UKSI 2016 No. 1107| Article 34 of the Industrial Safety and Health Act and Article 58-4, Paragraph 4 of the Enforcement Rule of the

same Act.

---|---|---|---
Notified Body:| INTERTEK ITALIA SPA

Via Guido Miglioli, 2/A 20063 Cernusco sul Naviglio (MI)

Italy

| INTERTEK TESTING & CERTIFICATION LTD

Academy Place, 1-9 Brook Street

Brentwood, Essex, CM14 5NQ United Kingdom

22-AV4BO-0217X

Standards:| EN 60079-0: 2018
EN 60079-11: 2012 (ia)
EN 60079-28: 2015
Type Approval:|

22‐AV4BO‐0216X 22‐AV4BO‐0217X

These Products are fully compliant and do not contain the restricted substances above levels noted in EU
and UK RoHS.
Name: Mark Situ
Title: Quality Director
Date: 5th August 2022

Bayco Products, Inc. XPP-5450G
Wylie, TX 75098
640 S. Sanden Blvd.