ALLMATIC 6-1624842 Irreversible Gearmotor for Swing Gates Instruction Manual

ALLMATIC 6-1624842 Irreversible Gearmotor for Swing Gates

KINEO 400

Specifications

• Model: KINEO 400
• Product Code: 6-1624842 /Rev. 8
• Power Supply: 230V 50/60Hz
• Max Wing Width: 3m
• Max Weight: 250 Kg / 550 lbs
• Force: 2900 N
• Product Code: 12007446

Important Safety Instructions for Installation

• It is important to follow all the instructions for the safety of the people. Ensure compliance with safety regulations and laws in force.
• N.B. : The system must be grounded. The data described in this manual are only indicative. ALLMATIC reserves the right to modify them at any time. Install the system complying with current standards and regulations.

Layout

1. A – KINEO 400 Motor Gearbox
2. B – BIOS Control Unit with Box
3. C – Key Switch
4. D – Radio Antenna
5. E – Flashing Light
6. F – External Protection Photocell
7. G – Internal Protection Photocell
8. H – Photocell Column
9. I – Mechanical Open Stop
10. L – Mechanical Close Stop

Product Usage Instructions

1. Step 1: Pre-Installation
   Before installing the KINEO 400, make sure to read and understand all the instructions provided in the user manual. Ensure that you have all the necessary tools and equipment for installation.

2. Step 2: Mounting
   Follow the provided layout diagram to correctly mount the various components of the KINEO 400 system. Securely attach the motor gearbox (A), control unit with box (B), key switch (C), radio antenna (D), flashing light (E), external protection photocell (F), internal protection photocell (G), photocell column (H), mechanical open stop (I), and mechanical close stop (L) in their designated positions.

3. Step 3: Electrical Connection
   Connect the KINEO 400 system to a grounded 230V power supply.

4.  Follow the electrical wiring diagram provided in the user manual to ensure correct and safe connection.

5. Step 4: Programming and Testing
   Refer to the control unit’s instruction manual for programming and configuring the KINEO 400 system. Test the system’s functionality by operating it with the provided key switch and verifying proper gate movement and safety features.

FAQ

1. Q: Can the KINEO 400 be used for gates longer than 3m?
   A: No, the KINEO 400 is designed for gates with a maximum width of 3m. Using it for longer gates may result in improper operation or damage to the system.

2. Q: Is it necessary to ground the system?
   A: Yes, grounding the KINEO 400 system is essential for safety and proper operation. Ensure proper grounding according to local electrical regulations.

3. Q: Can I modify the system without voiding the warranty?
   A: Any modifications or alterations to the KINEO 400 system not authorized by ALLMATIC may void the warranty. It is recommended to consult the manufacturer or authorized technicians for any modifications.

SYSTEM LAYOUT

TECHNICAL FEATURES

• Irreversible gearmotors for wing gates with a leaf length of up to 3 metres.
• The irreversibility of this gearmotor allows you to avoid using any electric lock for an effective closing of the gate.
• The motor is protected by an heat probe, that temporary interrupts the operating cycle in case of prolonged use.
• Measurements in mm

CHECKING BEFORE THE INSTALLATION

• THE GATE SHALL MOVE FRICTIONLESS –
  Note: gate features must be uniformed with the standards and laws in force. The door/gate can be automated only if it is in a good condition and its conditions comply with the EN 12604 norm.

  • The door/gate leaf does not have to have a pedestrian opening. In the opposite case it is necessary to take the appropriate steps, in accordance with EN 12453 norm, point 5.4.1 (for instance; by preventing the operation of the motor when the pedestrian opening is opened, by installing a safety microswitch connected with the control panel).
  • Must not generate points of entrapment (e.g. between the leaf of the opened gate and the fence).
  • No mechanical stop shall be on top of the gate, since mechanical stops are not safe enough.
    Note: the leaf must be fixed firmily on the hinges to the pillars, must not be flexible during the movement and must move without frictions. Before the installation of motor, verify all dimensions etc.

RELEASE

• To move the gate manually it is necessary to release the gearmotor inserting the special key and turning it for 90° (Fig. 2).
  In order to carry out the manual operation of the gate leaf the followings must be checked:

• That the gate is endowed with appropriate handles;

• That these appropriate handles are placed so to avoid safety risks for the gearmotor;

• That the physical effort necessary to move the gate leaf should not be higher than 225 N, for doors/gates for private dwellings, and, 390N for doors/gates for commercial and industrial sites ( values indicated in 5.3.5 of the EN 12453 norm).

MODALITY OF INSTALLATION

Before fastening the brackets provided, establish the A and B (Fig. 3) coordinates using the data given in Table 1. These data are valid if the gearmotor is at maximum extension minus one centimeter of the available stroke (CD) when the gate is closed to obtain maximum working efficiency. To anchor the piston, use the fastening brackets provided.
Note: data B in the table, with reference to the single values A, are to be considered as values recommended.
Establish coordinates A + B that are to be used: the sum of coordinates establishes the stroke used CU.
Note: the stroke used (CU) of the gearmotor must never be equal or greater than the available stroke (CD).
TABLE 1

• A+B=CU (used stroke)
• CD= (max available stroke)=400 mm

Parts to install meeting the EN 12453 standard

COMMAND TYPE| USE OF THE SHUTTER
Skilled persons (out of public area*)| Skilled persons (public area)| Unrestricted use
with manned operation| A| B| not possible
with visible impulses (e.g. sensor)| E| E| E
with not visible impulses (e.g. remote control device)| E| E| E
automatic| E| E| E

• a typical example are those shutters which do not have access to any public way
• A : Command button with manned operation (that is, operating as long as activated).
• B : Key selector with manned operation.
• E : Photocells.

• FIXING OF THE REAR PLATE TO THE COLUMN
  Fix the rear plate to the column (Fig. 4) in accordance to the desired coordinates. In case an iron pillar is available, screw directly onto the column the plate with 3 screws M8..
  In case you need to fix the bracket onto a concrete pillar, use the fixing plate to be fastened with 3 Fischer screws of Ø 8 mm. When the backing plate is fixed, anchor the rear part of the piston to the plate and fasten it firmly (Fig. 6).
  ATTENTION: when establishing the height off the ground at which to fasten the plate to the pillar (Fig. 4), keep in mind that the plate for anchoring the piston to the gate must be fastened at the same level (Fig. 5).

• FIXING OF THE FRONT PLATE TO THE GATE
  For the fixing of the front plate to the leaf, follow this procedure:

1. Fit the anchor plate onto the piston (Fig. 7).
2. Close the gate.
3. Move the piston with the plate already fitted towards the gate.
4. Move the stem to the limit stop, then move it back by approximately 1 cm and mark the position of the plate.
5. Realize the same operation in opening.
6. If positions correspond, fix the plate on the gate; otherwise revise A and B coordinates (TABLE 1).

• N.B.: during the installation, try several times to open and to close the gate, controlling that the gearmotor does not touch the moving gate

• ADJUSTMENT OF MECHANICAL LIMIT SWITCH – OPTIONAL
  The gearmotor may be provided with mechanical limit switches, optional, in opening and/or closing, if the gate is not fitted with a floor stop (Fig. 8).
  To adjust, slacken the screws on the limit switch and move it to the desired position. Lock the screws (Fig. 9).

• MAINTENANCE
  To be carried out exclusively by skilled persons after the power supply to the motor has been interrupted.
  Lubricate the hinges and check the thrust force generated by the gearmotor on the gate once a year.
  Lubricate the nut screw with silicone grease every two years.

• DISPOSAL OF THE PRODUCT
  This product is an integral part of the automation, and therefore, they must be disposed of together. As for the installation operations, at the end of the life of this product, the dismantling operations must be performed by qualified personnel. This product is made from different types of materials: some can be recycled, others must be disposed of. Please inform yourselves on the recycling or disposal systems provided for by the laws in force in your area, for this category of product.

• CAUTION! – some parts of the product can contain polluting or dangerous substances which, if dispersed in the environment, may cause serious harm to the environment and human health.

• As indicated by the symbol at the side, it is forbidden to throw this product into domestic refuse. Therefore, follow the “separated collection” instructions for disposal, according to the methods provided for by local regulations in force, or redeliver the product to the retailer at the moment of purchase of a new, equivalent product.
  CAUTION! – the regulations in force at local level may envisage heavy sanctions in case of abusive disposal of this product.

TROUBLESHOOTING

By giving a command with the remote control or with the key selector, the gate doesn’t open or the motor doesn’t start.| 230 volt mains voltage absent.| Check the main switch.
Emergency STOP present.|

• Check for any STOP selectors or commands.
• If not used, check the jumper on the STOP input of the control unit.

Fuse blown.| Replace with one of same value.
Power cable of motor not connected or faulty.| Connect the cable to the appropriate terminal board or replace it.
The photocell is not functioning or the beam is interrupted.| Check the connection, remove any obstacle across the beam.
By giving a command with the remote control, the gate does not open, but it works with the key selector.| The remote control has not been memorized or the battery is flat.| Carry out the remote control learning procedure on the control unit or replace the battery with a new one.
The gate starts, but stops immediately| The torque of the motor is insufficient.| Modify the value of the torque in the control unit.
The value of the obstacle sensitivity (if present) it is not suitable for the installation.| Modify the value of the sensitivity in the control unit, if possible.
One wing opens and the other closes| The wire connection is not correct.| Carry out the learning of the stroke with the control unit.

TYPICAL CONNECTION AND CABLE SECTION

• MOTOR CABLES [230V] TABLE
  Black| Phase 1
  ---|---
  Brown| Phase 2
  Grey or light blue| Common
  Yellow/Green| Ground
• GUARANTEE
  • In compliance with legislation, the manufacturer’s guarantee is valid from the date stamped on the product and is restricted to the repair or free replacement of the parts accepted by the manufacturer as being defective due to poor quality materials or manufacturing defects. The guarantee does not cover damage or defects caused by external agents, faulty maintenance, overloading, natural wear and tear, choice of incorrect product, assembly errors, or any other cause not imputable to the manufacturer. Products that have been misused will not be guaranteed or repaired. Printed specifications are only indicative. The manufacturer does not accept any responsibility for range reductions or malfunctions caused by environmental interference. The manufacturer’s responsibility for damage caused to persons resulting from accidents of any nature caused by our defective products, are only those responsibilities that come under Italian law.
• Tel. 0437 751175 – 751163 r.a.
• Fax 0437 751065
• www.allmatic.com 
• E-mail: [email protected]

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