ALLMATIC PLUS Irreversible Operator For Leaf Gates Instruction Manual

PLUS

Irreversible Operator For Leaf Gates

IRREVERSIBLE OPERATOR FOR LEAF GATES

IMPORTANT SAFETY INSTRUCTIONS FOR THE INSTALLATION

ATTENTION – FOR THE SAFETY OF PEOPLE IT IS IMPORTANT TO FOLLOW ALL THE INSTRUCTIONS
KEEP THESE INSTRUCTIONS WITH CARE

1. If it is not forecast in the electric gearcase, install a switch of magneto thermic type upstream, (omni polar with minimum opening of the contacts of 3 mm) with a check of conformity to the international standards. Such device must  be protected against the accidental lockup (for example by installing inside a locked board).
2. For the section and the type of the cables ALLMATIC advices to use a cable of H05RN-F type with 1,5 sqmm minimum section and, however, to keep to the IEC 364 and installation standards in force in your country.
3. Positioning of a possible couple of photoelectric cells: the radius of the photoelectric cells must be at a height of no more than 70 cm from the ground and at a distance not superior to 20 cm from the motion plane of the door. Their  correct working must be verified at the end of the installation in accordance with the point D.3.2 of the EN 12453
4. To fulfill the limits set by EN 12453, and in case the peak force exceeds the normative limit of 400 N it is necessary to have recourse to the active presence survey on the whole height of the door (up to max 2,5 m) – The photocells, in  this case, must be applied in accordance with the point D.4.1 of the EN 12453.
   N.B.: The earthing of the system is obligatory.
   The data described in this handbook are purely a guide.
   ALLMATIC reserves the right to change them in any moment.
   Carry out the system in the respect of the standards and laws in force.

IMPORTANT SAFETY INSTRUCTIONS FOR THE INSTALLATION
ATTENTION – THE INCORRECT INSTALLATION CAN CAUSE SERIOUS DAMAGES FOLLOW ALL INSTALLATION INSTRUCTIONS

1. This handbook is exclusively addressed to the specialized personnel who knows the constructive criteria and the protection devices against accidents for motorized gates, doors and main doors (follow the standards and the laws in force).
2. The installer will have to issue a handbook to the final user in accordance with the EN 12635.
3. Before proceeding with the installation, the installer must forecast the risks analysis of the final automatized closing and the safety of the identified dangerous points (Following the standards EN 12453).
4. Before installing the motion motor, the installer must verify that the gate is in good mechanical conditions and that it adequately opens and closes.
5. The installer must install the member for the manual release at a height inferior to 1,8 m.
6. The installer will have to remove possible impediments to the motorized motion of the gate (eg. door bolts, sliding bolts, door locks etc.)
7. The installer will permanently have to put the tags warning against the deflection on a very visible point or near possible fixed controls.
8. The wiring harness of the different electric components external to the operator (for example photoelectric cells, flashlights etc.) must be carried out according to the EN 60204-1.
9. The possible assembly of a keyboard for the manual control of the movement must be done by positioning the keyboard so that the person operating it does not find himself in a dangerous position; moreover, the risk of accidental  activation of the buttons must be reduced.
10. Keep the automatism controls (push-button panel, remote control etc.) out of the children way. Command device for operating the motor (a switch manually closed) should be placed in area visible from the guided site and far from  moving parts. It should be placed at least at 1,5 m height.
11. this appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction  concerning use of the appliance in a safe way and understand the hazards involved
12. children shall not play with the appliance
13. cleaning and user maintenance shall not be made by children without supervision
14. do not allow children to play with fixed controls. Keep remote controls away from children
15. Fixed command devices should be installed in a well visible way.
16. Before carrying out any installation, regulation or maintenance operation of the system, take off the voltage by operating on the special magneto thermic switch connected upstream.
17. At the end of the installation, the installer will have to make sure that the parts of the door do not encumber streets or public sidewalks.

THE ALLMATIC COMPANY DOES NOT ACCEPT ANY RESPONSIBILITY for possible damages caused by the non observance during the installation of the safety standards and of the laws in force at present.

SYSTEM LAY-OUT

TECHNICAL FEATURES
PLUS is a series of linear irreversible operators, suitable for opening gates with a leaf length of up to 5 metres (Fig.1).
The PLUS operators use mechanical stoppers, thus avoiding the need for electrical limit switches.
On reaching the travel limit, the motor continues to operate for a few seconds, until the timer of the control unit cuts in.

1. PLUS operator
2. Tuned aerial
3. Flashing lamp
4. Key selector
5. Photoelectric cells (external)

• With incorporated mechanical stop that cuts in during opening. – If the mechanical stop is used during closing (optional), the maximum travel is reduced by 40 mm.

INSTALLATION

PRE-INSTALLATION CHECKS
The leaf must be fixed firmily on the hinges to the pillars, must not be flexible during the movement and must move without frictions.
Before the installation of PLUS, verify all dimensions etc.
There’s no need for any modification, if the gate is like that shown in Fig.

1. Gate features must be uniformed with the standards and laws in force. The gate can be automated only if it is in a good condition and its conditions comply with the EN 12604 norm.

• The gate leaf does not have to have a pedestrian opening. In the opposite case it is necessary to take the appropriate steps, in accordance with EN 12453 norm (for instance; by preventing the operation of the motor when the  pedestrian opening is opened, by installing a safety microswitch connected with the control panel).
• No mechanical stop shall be on top of the gate, since mechanical stops are not safe enough.

Parts to install according to EN 12453 standard

USE OF THE SHUTTER
COMMAND TYPE| Skilled persons
(out of public areal| Skilled persons
(public area)| Not skilled
persons
Hold-to-run operation| A| B| Not possible
Impulsive – in sight (e.g. push-button)| C or E| C or E| C and D, or E
impulsive – out of sight (e.g. remote)| C or E| C and D, or E| CandD, orE
automatic| C and D, or E| C and D, or E| C and D, or E

• a typical example are those doors which do not have access to any public way
  A:Hold-to-run operation made by push-button ex: code ACG2013
  B:Hold-to-run operation made by key selector ex: code ACG1010
  C:Adjustable power of the motor or photocells to respect impact forces as indicated in Annex A
  D:Safety strips and/or other additional devices to reduce the probability of contact with the door.
  E:Devices installed in such a way that a person can not be touched by the door.

FIXING THE ACTUATOR ATTACHMENT TO THE COLUMN
To obtain a correct movement of the leaf gate it is necessary to respect the measures (to see the TABLES of the measures).
COLUMN ATTACHMENT FOR PLUS OPERATOR
(code BA10151)
If the column is in iron, the attack can be screwed directly using four metric screws M8.
If the column is in concrete, the attack can be fixed with four expansion screws Ø 8 mm (Fig. 2-3).
In the case you have a wall parallel with the open gate, you must provide a niche in which to place the operator.

COLUMN ATTACHMENT FOR PLUS L OPERATOR
(code BA10153)
To obtain a correct movement of the leaf gate it is necessary to respect the measures.
If there is an iron pillar you can weld the attachment directly.
If there is a cement pillar, you can use the fixing plate as in Fig. 5 which is fastened with 4 Fischer-screws of Ø 8 mm.
There is also the possibility to cement the attachment welding an anchor at its base Fig. 6.
Naturally you have to respect predetermined fixing measures.
Afterwards you must weld the other actuator’s attachment to the gate (Fig. 8).
In the case you have a wall parallel with the open gate, you must provide a niche in which to place the operator.
FIXING THE OPERATOR ATTACHMENT TO THE GATE (to see the TABLES of the measures).
Before inserting the pin into the gate attachment, grease thoroughly.
Weld the base at the right height (Fig. 8).
Fix the PLUS and try several times to open and to close the gate, controlling that the operator does not touch the moving gate.

PLUS – RESPECT THE MEASURES FOR A CORRECT INSTALLATION

Respect the height 55 and make sure that the piston is in horizontal position

COL- Column attachment PLUS

PLUS L – RESPECT THE MEASURES FOR A CORRECT INSTALLATION

Respect the height 55 and make sure that the piston is in horizontal position

PLUS L with 1 mechanical stopper

A
max| amax| B| C| D| T
max sec
---|---|---|---|---|---
0÷100| 115°| 170| 160| 945| 33
100÷140| 110°| 200| 35
140÷180| 105°| 250| 38

PLUS L with 2 mechanical stoppers

A
max| amax| B| C| D| T
max sec
---|---|---|---|---|---
0÷100| 115°| 170| 160| 945| 33
100÷140| 110°| 200| 35
140÷180| 105°| 250| 38

• In the case of leaf longer than 2,5 metres, an electric lock must be fitted to ensure efficient closing.
  If the pillar is too large, and it is not possible to adjust the actuator respecting the measure (B), you must make a niche in the pillar or you have to move the gate to the edge of the pillar.
  With PLUS L it is possible to open the gate at an angle of up to 140° with these dimensions: A=0, B=120, C=240.

MECHANICAL STOPPER – OPTIONAL
Code ACG4810
Optional mechanical stopper to stop closing, if the gate is not fitted with a floor stop (Fig. 11).

MECHANICAL STOPPER ADJUSTMENT
To adjust the stoppers you have to follow the scheme (Fig. 12).
To set the opening limit it’s enough to fix the stopper (A) in the needed position by tightening the 8mA screw with a n.13 key.
To obtain the desired closing limit you must adjust the stopper (B) (OPTIONAL) in the needed position and tighten it as for stopper (A).

EMERGENCY RELEASE
To move the gate manually it is necessary to release the operator inserting the special key and turning it in the clockwise sense (Fig. 14).
In order to carry out the manual operation of the gate leaf the followings must be checked:

• That the gate is endowed with appropriate handles;
• That these appropriate handles are placed so to avoid safety risks for the operator;
• That the physical effort necessary to move the gate leaf should not be higher than 225 N, for doors/gates for private dwellings, and, 390N for doors/gates for commercial and industrial sites ( values indicated in 5.3.5 of the EN 12453 norm).

ELECTRICAL SAFETY DEVICES
The installation must be installed according to the current regulations and laws.
It is recommended that the following electronic control units be used:
– T2 for 1 or 2 single-phase PLUS.
For connections and technical data of accessories refer to the appropriate booklets.
CONNECTION TO THE POWER SUPPLY
In single-phase PLUS units, wires BROWN/BLUE/BLACK of the motor must be connected respectively to terminals V-U-W of the control panel.
WARNING!
The length of connection cables from the motors to the control panel unit must not exceed 15 m.
The wire section of the motor power supply must be 2.5 mm2, whilst that of the accessories must be 0,75 mm2.
FORCE ADJUSTMENT
Single-phase PLUS require a T2 electronic control panel, equipped with electronic force regulator.
MAINTENANCE
To be undertaken only by specialized staff after disconnecting power supply.
Lubricate the hinges and check the oil level and thrust force generated by the operator on the gate once a year.
Lubricate the nut screw with silicon grease every two years.

Via Dell’Artigiano, 1 · 32026 BORGO VALBELLUNA (BELLUNO) · ITALY
Tel. +39 0437 751175 · +39 0437 751163 · Fax +39 0437 751065
www.allmatic.com · e-mail: info@allmatic.com

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