CLAS OH 0210 Gearbox Support Instruction Manual

CLAS OH 0210 Gearbox Support

INTRODUCTION

• Please read this manual before carrying out any operation.
• It is compulsory to read this instruction manual before starting any kind of action.
• The proper operation and full compliance of this product’s performance is guaranteed only if all the instructions provided in this manual are closely adhered to.
• We guarantee that this product complies with the technical specifications described in this manual.
• The manufacturer shall not be held responsible for any improper uses other than those described herein.
• Use protective work gloves, protective footwear, hard hat and safety goggles.

Misuse

• This product should only be used as described in this documentation; any other use is considered improper.
• The manufacturer accepts no responsibility for any damage caused by the incorrect or unreasonable use of the equipment.
• Moreover, misuse shall also void the warranty.

Take care of your tools

• Be sure to store your tools in a clean state.
• Place the tools inside their original package.

WARNINGS
This tool set should be used by experienced personnel only.

INTENDED USE

• To be used together with a hydraulic pit jack, it is particularly practical and quick for detaching and refitting gearboxes, in particular those for automatic transmissions.
• The front and rear supports and arms, which can be adjusted in distance and tilt angle, provide a secure grip during application and removal.
• The support is applied to the gearbox which can be tilted forwards/backwards and right/left, always ensuring a secure grip.
• Compatible with approximately 95% of all hydraulic pit jacks, it is equipped with the adapter for the piston rod supplied.

APPLICATION
Universally applicable for gearboxes, automatic transmissions and DSGs as well as differential gears etc.

GEARBOX SUPPORT

TECHNICAL DATA

COMPONENTS

• 1 x support with arms for attachment to the gearbox, fi xing strap included.
• 1 x adapter for hydraulic pit jack piston rod Ø 30mm

SPECIAL SAFETY INSTRUCTIONS

• Warning: always make sure that the load bearing capacity of the lifting device used corresponds to the load to be lifted, that the workshop fl oor is fl at, load-bearing and stable.
• Warning: In order to avoid uncontrolled tilting, when adjusting the tilt under load, the support must be held and fi xed by hand, until the adjustment has been completed.
• As soon as the transmission is fi rmly secured and all settings have been completed, it must also be secured to the support using the strap supplied.
• Warning: moving the lifting device with the gearbox secured and loaded is only permitted with the piston rod fully retracted!

APPLICATION

1. Fully lower the lifting device piston.

2. Determine the size of the piston rod of the lifting device used (fi g. 4+5).
   Note: supplied with a plastic adaptor Ø 30 mm. if the piston diameter is Ø 25 mm, the adaptor (Art-N. 391018002) is available upon request

3. Place the appropriate plastic adapter (25 or 30 mm) on the piston rod (fi g. 3).

4. Insert the gearbox support on the rod of the lifting device.

5. Position the lifting device and connect it to the transmission on the vehicle.

6. Pump and make fi t the support just below the gearbox (Align the central support in a longitudinal direction under the gearbox).

7. Move the rear crosspieces to the centre beam according to the length of the gearbox. Secure the front and rear arms against the gearbox.

8. Position the two adjusters against the tilting arms of the front crosspiece and adapt them to the bell housing. Moving the two supports creates a stable grip, locking the handwheels with plastic knob (fi g.7+8).

9. Now adapt the two tiltable transmission gripping arms of the rear crosspiece to the transmission shape and secure them gently using the handwheels (fi g.9).

10. Loosen the tilt unit knob under the gear hitch until the tilt is aligned. This allows the gearbox attachment to automatically adapt to the inclination of the gearbox during pumping! (fi g.10)

11. Pump the lifting device until the gearbox attachment makes contact. Warning: Raise the gearbox as little as possible! If necessary, the default settings can now be corrected again. Now all the handwheels and the tilt unit fi xing knob can fi nally be tightened.

12. Remove the gearbox. The same procedure also applies if a new or overhauled gearbox must fi rst be removed from the vehicle and then installed on the vehicle.

Note: even the front bar can be inclined of 5° in both directions, loosen the lower hexagonal screw on the main bar on the central part. (Fig.11 + 12)

WARNING

Before returning this product for any reason (installation problem, instructions for use, breakdown, manufacturing problem…), please contact us.
Contact

• You can reach us by mail sav@clas.com or by phone +33(0)4 79 72 69 18 or go directly to our website clas.com
• If you have changed your mind regarding your purchase, please return this product before you attempt to install it

CLAS Equipements

• ZA de la CROUZA
• 73800 CHIGNIN
• FRANCE
• Tél. +33 (0)4 79 72 62 22
• Fax. +33 (0)4 79 72 52 86

If you need components or parts, please contact the reseller. In case of problems, please contact your authorized technician.

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