GREENBRIDGE SP4000 Push Type Pneumatic Tensioner Sealer User Manual

: June 12, 2024
: GREENBRIDGE

Table of Contents

SAFETY INSTRUCTIONS
TECHNICAL DATA
WARRANTY CONDITIONS AND LIABILITY
INSTALLATION
OPERATING ELEMENTS AND ADJUSTMENTS
OPERATION
SERVICING – CLEANING
TROUBLESHOOTING
SPARE PARTS LIST
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

SP4012 / SP4016 / SP4019
OPERATION MANUAL | SPARE PARTS LIST

PNEUMATIC POWERED STEEL STRAP
SEALER TOOL WITH SEAL JOINT

READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL

GREENBRIDGE
6277 HEISLEY ROAD, MENTOR, OHIO 44060
PHONE: 440.357.1500, FAX: 440.352.9553
WWW.GREENBRIDGE.COM

ED. 12/21

SAFETY INSTRUCTIONS

| READ THE OPERATING INSTRUCTIONS CAREFULLY
---|---
| WEAR EYE, FACE, AND HAND PROTECTION WHEN OPERATING THE TOOL.
| GENERAL SAFETY INSTRUCTIONS:

The tool must be used by properly trained people. Failure to follow the operating instructions or improper use could cause strap breakage, injuries, or package damages.
Check tool daily, do not use tool with worn or damaged parts. Use original spare parts for replacement. Never modify any tool part.
Do not put fingers, hands or other body parts between the strap and package during the cycle.
It is your responsibility to check the seal joints made by your tool. Training about the weld time adjustment will be useful to check the seal quality in order to avoid severe injury. Never move goods with bad quality seals. Only use specific strap dispenser to dispense the strap. Keep your working area clean and always use the tool in good balance and safety conditions. Never use straps as a means of pulling or lifting goods.
Always use a proper safety strap cutter and keep other people and yourself at a safe distance from strap, always stand to side of strap, away from direction of strap trajectory once cut. Hold the upper strap portion and pay attention that the lower strap will snap forward away from you.
Improper operation, excessive tensioning, use of non-recommended strap, or sharp corners on the package could cause a loss of strap tension and/or strap breakage that could lead to packaging failure or injury. The following is recommended; use edge protectors if package has sharp corners, place the strap correctly around a properly positioned package, stand in safety position (on one side of strap) during strapping cycle, and use the correct strap quality, width, thickness, and break strength as recommended in this manual.
Please save this manual, as it is a part of the tool. This tool is manufactured without any substances which could be dangerous to health. National instructions must be observed for disposal of all the parts.

GENERAL SAFETY INSTRUCTIONS FOR COMPRESSED AIR:
Never operate this tool using bottled air or other gas source. Do not exceed the air pressure range as shown in this operation manual. For all adjustments, repairs or cleaning of the tool, always disconnect air supply. Always use dry, clean and lubricated compressed air.

TECHNICAL DATA

TOOL SIZE

Length:	13.8”
Width:	5.5”
Height:	6.7”
Weight:	8.8 lbs

AIR REQUIREMENT

Pressure range:	78 – 99 psi
Air consumption:	25cuft/min

SPECIFICATIONS

Max.Tension force:| 87 psi
87 psi
87 psi
---|---
Tensioning speed:| 12 mt/m — 5mt/m —4mt/m
Sealing:| Seal: single notch
Joint strength:| 80% plastic strap strength*
Level sound emission.
Measurement type A (2003/10/CE)| 79 dB (A)
Vibrations at handle (2002/44/CE)| <2.5 ms2

Depends on strap quality

CHART OF TYPES

MODEL	STRAP	THICKNESS
SP4012 – 1/2” 2000N	R 850N/mm2
R 1100N/mm2	0.016” – 0.031”

0.016” – 0.025”
SP4016 – 5/8” 2000N| R 850N/mm2
R 1100N/mm2| 0.016” – 0.031”
0.016” – 0.025”
SP4019 – 3/4″ 2000N| R 850N/mm2
R 1100N/mm2| 0.016” – 0.031”
0.016” – 0.025”
SP4012 – 1/2” 5500N| R 850N/mm2
R 1100N/mm2| 0.016” – 0.031”
0.016” – 0.025”
SP4016 – 5/8” 5500N| R 850N/mm2
R 1100N/mm2| 0.016” – 0.031”
0.016” – 0.025”
SP4019 – 3/4″ 5500N| R 850N/mm2
R 1100N/mm2| 0.016” – 0.031”
0.016” – 0.025”
SP4012 – 1/2″ 7500N| R 850N/mm2
R 1100N/mm2| 0.016” – 0.031”
0.016” – 0.025”
SP4016 – 5/8” 7500N| R 850N/mm2
R 1100N/mm2| 0.016” – 0.031”
0.016” – 0.025”
SP4019 – 3/4″ 7500N| R 850N/mm2
R 1100N/mm2| 0.016” – 0.031”
0.016” – 0.025”

WARRANTY CONDITIONS AND LIABILITY

Greenbridge warrants all its tools and battery chargers during a period of 6 months from the shipping date document. Wear parts are warranted for 45 days, otherwise wear parts are excluded from regular warranty, wear parts are shown on spare parts list (in tool manual). Warranty includes free replacement parts. The warranty is not valid in case of improper use, lack of maintenance, tampering, arbitrary modifications and reparations, use of non-original parts, disregard of instructions of the operation manual, or missing serial number. No compensation can be claimed for production shutdowns and for damages to people and objects due to tool defects. Greenbridge reserves the right to modify the tools and documentation without any obligation to update previous ones. Greenbridge warrants all its batteries during a period of 120 days from the shipping date document. The manufacturer is committed to replace it with a free battery only when there are manufacturing defects that make it unfit for use.

INSTALLATION

It is recommended to always use a dryer unit near the compressor and a filter- regulator-lubricator unit with pressure gauge (part # 186895) close to the tool air connection to avoid water and dirt in the valves or in the pneumatic motors. Connect the tool to air with quick connector ¼” and use minimum 8mm or 3/8″ internal diameter pipe; max length for flexible pipe 10 m between tool and regulator group. Check that your compressor / air distribution plant is able to supply the right air quantity as shown in the operation manual without losing pressure

OPERATING ELEMENTS AND ADJUSTMENTS

Adjusting strap tension
The strap tension can be adjusted with a screwdriver by turning the screw, as shown, on pneumatic motor (pic.A).
Turning clockwise the tension will be reduced, and counter clockwise it will be increased – do not exceed counter clockwise adjustment –.

Feed wheel gap adjustment
It is possible to adjust the gap between the feed-wheel and the gripper plate in order to change the pressure on strap; unscrew the locking screw (pic.B1), set strap plate so that the standard gap between feed-wheel and gripper plate is (0.0039”-0.0078”).Turning clockwise decreases the gap, turning counter clockwise increases the gap (pic.B2), after adjusting the gap lock the screw.

OPERATION

The model SP4000 series is designed to strap packages with steel strap. The strap is fed around the package manually and inserted in the tool, tensioned, cut and then sealed with a seal.
Slip the strap into the seal and wrap it up around the package; then make the lead end of the strap pass a second time into the seal, then bend the strap (pic.C1); squeeze the opening lever to open the tool and load the top layer of strap into the tool (pic.C2), press tensioning button to tighten strap and hold it until desired tension is reached (pic.C3).
Once strap tension is complete, press sealing lever and hold it until the seal and cut are complete (pic.C4) ; once the seal and cut cycle is over, squeeze the opening lever to take the strap out of the tool (pic.C5).
Finally, check if the seal joint is sufficient, it is important to know the proper depth of the notch in the seal for maximum efficiency (fig. C6).

SERVICING – CLEANING

DISCONNECT TOOL FROM COMPRESSED AIR LINE BEFORE ANY SERVICE OR CLEANING

TROUBLESHOOTING

PROBLEM
REMEDY

The tension of the strap is too low
Check the air pressure (min.78 psi)
Check if the filter / lubricator group is damaged or dirty. Check if the pneumatic motor is damaged or dirty (contact the after sale service). Check the power adjusting screw on the pneumatic motor.

The feedwheel slips and damages the strap
Check if the feed wheel is dirty or damaged.
Adjust the gap between feed wheel and the gripper plate (around 0.0039” – 0.0078”)

The strap is breaking during tension
Adjust the motor power—too much tension force. Check if the strap characteristics are right for the strapping tool.

The tensioned strap goes sideways and curls
Adjust the motor power—too much tension force. Check if the strap characteristics are right for the strapping tool.

Air is leaking
The gaskets may need to be replaced (contact the after sale service)
Check the air fitting and air pipe.

Insufficient crimping of the seal
Check the air pressure (min. 78 psi). Check if there are some loose or damaged parts in the sealing group
Check if the strap characteristics are right for the strapping tool
Check the seal quality

The strap is not cut properly
Check the air pressure (min.78 psi). Check if the strap characteristics are right for the strapping tool.
Check for worn or damaged parts (contact the after sale service).
The cutter is worn or damaged.

SPARE PARTS LIST

Ed. 06/17

GREENBRIDGE
PART #| ITEM| DESCRIPTION| QTY| |
---|---|---|---|---|---
| AZOR102| OR102| 1| |
189727| A000062| CUTTER| 1| §|
190259| A000155| SUSPENSION BRACKET| 1| |
208248| A007380| PISTON COER ASSEMBLY| 1| |
208249| A007390| MAIN FRAME ASSEMBLY| 1| |
207134| B100032| PIPE 6X8(Length meters)| 1| |
207134| B100032| 8MM BLACK TUBING (PER 6’’)| 0,3| |
189122| B100296| PIVOT SPRING RETAINING SCREW| 1| |
189137| B100310| SWING ELBOW RL31 8 1/4 (2L31011)| 2| |
189672| B200104| WASHER 458-33/19C| 1| |
189674| B200105| WASHER 458-33/21C| 2| |
189920| B200308| FAST AIR CONN. ANI 64MF 8X10| 1| |
189105| B200309| ¼” AIR FITTING| 1| |
189177| B300021| O-RING 2125 (D32)| 1| |
289860| B300026| OIL GASKET G 12X16X3| 1| |
189861| B300083| O-RING OR2031 (D8)| 1| |
189862| B300084| O-RING OR4400 (D101)| 2| |
189673| B300085| O-RING OR16X2| 4| |
189863| B300089| GASKET AIRZET PR12| 2| |
189864| B300090| GASKET AIRZET PR8| 1| |
208250| B300543| O-RING 6X1.5| 1| |
208251| B300547| O-RING 3375| 1| |
189180| B400001| ROLLER BEARING BK0810| 1| |
189182| B400002| BEARING 7200BE 2RS| 1| |
191284| B400007| BEARING 6201 2Z| 1| |
189865| B400082| ROLLER BEARING BK 1412| 1| |
189699| B500034| SCREW UNC 10×5/8″| 8| |
189179| B500043| SCREW ECOFIX M5X12 ZINC| 2| |
189732| B500052| NUT M6 H5 8.8 UNI 5588 ZINC| 1| |
189163| B500053| SELFLOCK.NUT M8 H10 DIN982| 1| |
189719| B500067| SCREW M4X6 UNI 5931| 2| |
190034| B500073| NUT M5| 1| |
189867| B500093| SCREW M5X25 UNI5933| 1| |
189868| B500094| SCREW UNC 1/4″X1″| 1| |
190035| B500095| SCREW M5X18 UNI5927| 1| |
189700| B500097| SELFLOCK.NUT M5H5 DIN985 ZIN| 1| |
189163| B500098| SELFLOCK. NUT M8H8 DIN985 ZIN| 1| |
189869| B500099| WASHER 8.4X16 M8 UNI6592 ZIN| 2| |
189870| B500106| SCREW 10X80XM8 ISO7379| 1| |
189835| B500142| SCREW M8X10X1 UNI5923| 1| |
189744| B500388| SCREW M5X5 UNI5927| 1| |
189873| B500434| SCREW M5X12 UNI5739| 1| |
208247| B500462| WASHER SCHNORR R150 DIAM.5| 9| |
189144| B600010| GUIDE SOCKET BM 1010| 2| |
189192| B600011| WASHER A10X16X0,5| 1| |
189183| B600012| CIRCLIP A10 DIN471| 1| |
189193| B600014| WASHER PS 22x30x0,1| VAR| |
189194| B600015| WASHER PS 22x30x0,5| VAR| |
189279| B600016| WASHER PS 10x16x1| 1| |
189506| B600017| WASHER PS 22x30x1,5| 1| |
189767| B600389| WASHER PS 22x30x0,2| VAR| |
189130| B700029| PIN 6×12 DIN6325| 2| |
189874| B700100| SPRING PIN.6X50 UNI6874| 1| |
190063| B700101| PIN 6X28 DIN6325| 1| |
189875| B700102| SPRING PIN 4X14 UNI6874| 1| |
GREENBRIDGE
PART #| ITEM| DESCRIPTION| QTY| |
---|---|---|---|---|---
190143| B700103| PIN 3X10 UNI6873| 1| |
189510| D000670| VALVE SPRING| 1| |
189484| D001740| CROWN| 1| |
189181| D001750| WORM GEAR| 1| |
189726| D003110| CUTTER SPRING| 1| |
189725| D003120| SPRING| 1| |
189879| D003400| SPACER| 2| |
189880| D003410| LINK PIN| 1| |
189718| D003420| SPACER| 1| |
189881| D003440| JAWS PIN| 2| |
189720| D003450| FEEDWHEEL GAP ADJUSTER| 1| §|
189882| D003460| PISTON SPACER| 1| |
189883| D003470| PISTON SHAFT| 1| |
189884| D003480| ANVIL 3/4″| 2| |
189885| D003490| ANVIL 5/8″| 2| |
189886| D003500| ANVIL 1/2″| 2| |
189887| D003510| TOP LINK| 2| |
189721| D003520| JAW| 2| |
189888| D003540| FRONT PLATE 1/2″| 1| |
189889| D003550| FRONT PLATE 5/8″| 1| |
189890| D003560| FRONT PLATE 3/4″| 1| |
189891| D003570| REAR PLATE 1/2″| 1| |
189892| D003580| REAR PLATE 5/8″| 1| |
189893| D003590| REAR PLATE 3/4″| 1| |
189894| D003600| PISTON| 1| |
189895| D003610| GEARBOX BEARING SUPPORT| 1| |
189896| D003620| FEED WHEEL SHAFT| 1| |
189897| D003630| FEED WHEEL SHAFT SUPPORT| 1| |
189676| D003640| FEED WHEEL| 1| §|
189898| D003650| 3/4″ STRAP GUIDE FOOT| 1| |
189899| D003660| 5/8″ STRAP GUIDE FOOT| 1| |
189900| D003670| 1/2″ STRAP GUIDE FOOT| 1| |
189901| D003680| FEED WHEEL COVER| 1| |
189902| D003690| OUTLET DISTRIBUTOR| 1| |
189903| D003700| MIDDLE DISTRIBUTOR| 1| |
189904| D003710| VALVE PIN| 1| |
189905| D003730| SEALING LEVER| 1| |
189906| D003740| GEARBOX BODY| 1| |
189907| D003750| MAIN BODY| 1| |
189908| D003760| COVER| 1| |
189646| D003770| GASKET COVER| 1| |
189909| D003790| OPENING LEVER| 1| |
189910| D004280| AIR PIPE PROTECTION SPRING| 1| |
| 8.41E+09| ATLAS COPCO PNEUMATIC MOTOR 2000N| 1| |
205779| 8.41E+09| ATLAS COPCO PNEUMATIC MOTOR 5500N| 1| |
| 8.41E+09| ATLAS COPCO PNEUMATIC MOTOR 7500N| 1| |
| §| WEARING PART
---|---|---
| | PART THAT SHOULD BE STOCKED