GREENBRIDGE PHT801 Pneumatic Plastic Strapping Tool Instruction Manual

May 15, 2024
GREENBRIDGE

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GREENBRIDGE PHT801 Pneumatic Plastic Strapping Tool

Specifications

  • Description: Pneumatic Plastic StrappingTool
  • Model: PHT801/1201
  • Tool Size:
    • Length:
    • Width:
    • Height:
    • Weight:
  • Air Requirement:
    • Pressure Range:
    • Air Consumption:
  • Specifications:
    • Max. Tension Force:
    • Tensioning Speed: 9 mt/min (PHT801), 6 mt/min (PHT1201)
    • Sealing: Friction Weld Seal
    • Joint Strength: 80% of plastic strap strength
    • Level Sound Emission: Measurement type A (2003/10/CE)
    • Vibrations at Handle: (2002/44/CE)

Product Usage Instructions

Safety Instructions

Read all operating instructions carefully before using the tool.
Always wear eye, face, and hand protection when operating the tool.

General Safety Instructions

  • Do not use bottled air or other gas sources to operate the tool.
  • Ensure air pressure is within the specified range as per the manual.
  • Disconnect air supply before making any adjustments, repairs, or cleaning.
  • Use only dry, clean, and lubricated compressed air.

Technical Data
The PHT801/1201 tool is designed for strapping packages with plastic strap. The strap is manually fed around the package, inserted in the tool, tensioned, cut, and friction welded by the tool.

Installation
Refer to the installation section in the manual for proper tool air connection.

Operating Elements and Adjustments

  • Handle: Ensure the tool is not operated without strap to prevent damage to the feedwheel and welding/cutting group.
  • Welding Motor: Adjust welding-cutting time using a screwdriver. Clockwise increases time, and counter-clockwise decreases it.
  • Motor: Adjust maximum strap tension by turning the screw on the pneumatic motor with a screwdriver. Clockwise reduces tension, and counter-clockwise increases it. Do not exceed maximum tension.

Feed Wheel Gap Adjustment:

To adjust the gap between the feed wheel and grippers, follow these steps:

  1. Loosen the locking screw (1) and turn screw (2) clockwise to increase the gap or counter-clockwise to decrease it.
  2. The standard gap is 0.2mm (0.008 inches).

FAQ

Q: What should I do if the tool is not functioning properly?
A: If the tool is not operating correctly, first check for any obstructions in the feedwheel or cutting group. Ensure proper strap insertion and tension adjustments as per the manual.

Q: How often should I lubricate the tool?
A: It is recommended to lubricate the tool regularly as per the maintenance schedule provided in the manual. Use only recommended lubricants for optimal performance.

SAFETY INSTRUCTIONS

READ THE OPERATING INSTRUCTIONS CAREFULLY
WEAR EYE, FACE, AND HAND PROTECTION WHEN OPERATING THE TOOL.
GENERAL SAFETY INSTRUCTIONS:

The tool must be used by properly trained people. Failure to follow the operating instructions or improper use could cause strap breakage, injuries, or package damages.
Check tool daily, do not use tool with worn or damaged parts. Use original spare parts for replacement. Never modify any tool part.
Do not put fingers, hands or other body parts between the strap and package during the cycle.

It is your responsibility to check the seal joints made by your tool. Training about the weld time adjustment will be useful to check the seal quality in order to avoid severe injury. Never move goods with bad quality seals. Only use specific strap dispenser to dispense the strap. Keep your working area clean and always use the tool in good balance and safety conditions. Never use straps as a means of pulling or lifting goods.
Always use a proper safety strap cutter and keep other people and yourself at a safe distance from strap, always stand to side of strap, away from direction of strap trajectory once cut. Hold the upper strap portion and pay attention that the lower strap will snap forward away from you.

Improper operation, excessive tensioning, use of non-recommended strap, or sharp corners on the package could cause a loss of strap tension and/or strap breakage that could lead to packaging failure or injury. The following is recommended; use edge protectors if package has sharp corners, place the strap correctly around a properly positioned package, stand in safety position (on one side of strap) during strapping cycle, and use the correct strap quality, width, thickness, and break strength as recommended in this manual.
Please save this manual, as it is a part of the tool. This tool is manufactured without any substances which could be dangerous to health. National instructions must be observed for disposal of all the parts.

GENERAL SAFETY INSTRUCTIONS FOR COMPRESSED AIR:
Never operate this tool using a bottled air or other gas source. Do not exceed the air pressure range as shown in this operation manual. For all adjustments, repairs or cleaning of the tool, always disconnect air supply. Always use dry, clean and lubricated compressed air.

TECHNICAL DATA

DESCRIPTION OF THE TOOL: The tool model PHT801/1201 is designed to strap packages with plastic strap. The strap is fed around the package manually and inserted in the tool, tensioned, cut and friction welded by the tool.

TOOL SIZE|  |
---|---|---
Length:|  | 300mm – 11.8”
Width:|  | 150mm – 6”
Height:|  | 175mm – 6.9”
Weight:|  | 5.1 kgs – 11.2lbs
AIR REQUIREMENT|  |
---|---|---
Pressure range:|  | 4.5-7 bar / 64-99 psi
Air consumption:|  | 14 L/s – 29cuft/min
SPECIFICATIONS|  |
---|---|---

Max.Tension force:

|  | 3500N PHT801 6.5

bar– 2 psi

5000N PHT1201 6.5

bar – 2 psi

Tensioning speed:|  | 9 mt/min PHT801

6 mt/min PHT1201

Sealing:

|  |

Friction weld seal

Joint strength:

|  |

**80% plastic strap strength***

Level sound emission. Measurement type A (2003/10/CE)|  |

77 dB (A)

Vibrations at handle (2002/44/CE)|  |

< 2.5 ms2

Depends on kind of strap

CHART OF TYPES

ITEM MODEL STRAP THICKNESS
T111323 PHT801 -1/2” * PET -1/2” >0.028” – 0.055”<
T119923 PHT801 – 5/8” – 3/4” PP–PET -5/8”-3/4” >0.028” – 0.047”<
T129933 PHT1201 – 5/8” – 3/4” PET – 5/8”-3/4” > 0.040” – 0.055”<

WARRANTY

Greenbridge warrants all its tools and battery chargers during a period of 6 months from the shipping date document. Wear parts are warranted for 45 days, otherwise wear parts are excluded from regular warranty, wear parts are shown on spare parts list (in tool manual).
Warranty includes free replacement parts. The warranty is not valid in case of improper use, lack of maintenance, tampering, arbitrary modifications and reparations, use of non-original parts, disregard of instructions of the operation manual, or missing serial number. No compensation can be claimed for production shutdowns and for damages to people and objects due to tool defects. Greenbridge reserves the right to modify the tools and documentation without any obligation to update previous ones.
Greenbridge warrants all its batteries during a period of 120 days from the shipping date document. The manufacturer is committed to replace it with a free battery only when there are manufacturing defects that make it unfit for use.

INSTALLATION

It is recommended to use always a dryer unit near the compressor and a filter- regulator-lubricator unit with pressure gauge close to tool air connection to avoid the entrance of water and dirt in the valves or in the pneumatic motors. Check daily the presence of oil in the lubricator. Connect the tool to air with quick connector ¼” and use minimum 8mm or 3/8” internal diameter pipe; max length for flexible pipe 10 m between tool and regulator group. Check that your compressor / air distribution plant is able to supply the right air quantity as shown in the operation manual without losing pressure.

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(1\)

OPERATING ELEMENTS AND ADJUSTMENTS

DO NOT OPERATE THE TOOL WITHOUT STRAP, YOU COULD DAMAGE THE FEEDWHEEL AND THE WELDING / CUTTING GROUP

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(2\)

Adjustment of welding – cutting time
The welding time can be adjusted with a screwdriver (pic.A). Depending on strap quality and dimensions, turning the screw, as shown; turning clockwise will increase the time, turning counter clockwise will decrease the time.

Adjusting strap tension
The maximum strap tension can be adjusted with a screwdriver by turning the screw on the pneumatic motor as shown (pic.B). Turning clockwise will reduce the tension, turning counter clockwise will increase tension. Do not exceed maximum tension.

Adjusting strap tension by clutch (optional)
The maximum strap tension could be adjusted also with clutch system (optional). Turning the nut clockwise will increase tension and turning it counter clockwise will reduce tension.

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(3\)

Feed wheel gap adjustment

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(4\)

It is possible to adjust the gap between feed wheel and grippers in order to change the pressure on the strap; Loosen the locking screw 1(pic.D1) and turn screw 2 (pic.D2), clockwise the gap will be increased; counter clockwise the gap will be decreased. Screw 2 pushes against the gearbox housing pin (pic. D3). The standard gap is 0.2 mm (0.008”) (Pic. D4).

Strap size conversion

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(5\)

To set the tool for 13mm (½”) (Only for PHT801 tool) – 16mm (5/8”) – 19mm (¾”) strap sizes follow the below instructions:

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(6\)

OPERATION

Wrap the parcel to be bound with the strap, as showed in pic.F1, hold the end of the strap with left hand and overlap the strap with right hand ( beware that the strap must be clean, oil and grease free); open the tool squeezing the handle and motor together with right hand, then insert the two straps between the body and bottom plate pushing the straps against the front and rear guides (pic.F2). Release handle (pic.F3).

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(7\)

Push the tension lever #1(pic. F4) until desired tension is reached or until the motor stalls. Release lever #1 and push lever #2 one time (pic. F5) to cut and weld the strap. (Adjust time before sealing).Welding and cooling time will be signaled by the little piston (pic. F6) when piston returns the welding cycle is complete (pic.F7). At this point you can remove the strap by following the instructions below.

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(8\)

WARNING : Wait until the piston returns (pic.F7) before releasing the strap

Push lever #3 for around one second to release the feed wheel tension force (pic. F8), open the tool by squeezing the handle and motor together and then remove the tool by pulling it to the right (pic. F8).

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(9\)

Seal check

A regular seal check is very important and it can be visually examined as follows:

  • G1) -short sealing time-
  • G2) – right sealing time-
  • G3) -too long sealing time-

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(10\)

SERVICING – CLEANING

DISCONNECT TOOL FROM COMPRESSED AIR LINE BEFORE ANY SERVICE OR CLEANING
Periodically clean the tool from strap dust, particularly the feed wheel, the gripper plates and the cutter. Use compressed air or a wire brush (do not use other tools or keys) (pic. H1,H2)

Cutter replacement
Disconnect the air pipe from welding motor (pic.L1), remove the 2 locking motor screws (pic.L2), remove the motor (pic.L3).Remove the cutter spring with pliers (pic.L4), put air in the disconnected pipe to push down the piston to free up the cutter and then remove the cutter from its seat by using pliers (pic.L5). Replace it and reassemble in reverse order putting grease on spring and cutter seat.

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(12\)

Feed wheel replacement

Remove the pushing spring (pic.M1), disconnect the motor pipes (pic.M2), remove the 6 bottom plate screws (pic.M3), unscrew the holding screw (pic.M4), remove the nut on the pivot shaft (pic.M5) and remove the shaft from main frame (pay attention to the shim) (pic M6). Remove the feed wheel shaft nut (pic.M7) Remove the front cover, bushing, spacers, and feed wheel (pic. M8); replace the worn part (pic. M9). Reassemble in the opposite order by starting with the feed wheel shaft parts.

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(13\)

Bottom plate grippers replacement

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(14\)

Remove the 6 bottom plate screws (pic.N1), unscrew the gripper screws (pic.N2), replace the parts (pic.N3), and reassemble in opposite order.

Welding gripper replacement

Remove the cutter as shown in L1 to L5 sequence; remove the bottom plate as Pic. N1, remove the safety circlip from welding gripper pin (pic.O1), remove the pin from welding gripper (pic.O2), and remove welding gripper (pic. O3) and replace the worn part. Reassemble all parts in reverse order. It is advised to replace the safety circlip with a new one.

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(15\)

TROUBLESHOOTING

PROBLEM

REMEDY
The tension of strap is insufficient
Check: air pressure value (min.4.5 bar), if the filter / lubricator and/or the pneumatic motor is damaged or dirty (contact the after sale service), the power adjusting screw on the pneumatic motor,

the pneumatic circuit, tension button, connections, pipes, valve  (contact the after sale service)

Check if the clutch is loose (only for clutch models)

The feed wheel slips and mills on strap
Check if the feed wheel and grippers are dirty or damaged, check the gap between feed wheel and grippers (around 0,2mm– 0.008”). Adjust the motor power—too much tension force.

Check if the strap qualities are right for the strapping tool and application

The strap is breaking during tension
Adjust the motor power—too much tension force. Check if the strap qualities are right for the strapping tool and application. Check for sharp edges on package.
The tensioned strap is sideways;  the seal isn’t in the middle of strap width
Adjust the motor power—too much tension force. Check if the strap qualities are right for the strapping tool and application. Check that the strap guides are set for the proper width and are

aligned right.

The lower strap isn’t locked between the grippers and feed wheel so the tool goes forward during the tension
Check the gap between feed wheel and grippers (around 0,2mm– 0.008”). Check if the locking strap plates are dirty or damaged. Adjust the motor power for quality of strap
Top strap is dragging on lower strap
Check the gap between feed wheel and grippers (around 0,2mm– 0.008”)- try to increase the gap.

Check if the strap qualities are right for the strapping tool and application.

Tensioning problem— the tool comes back after tensioning

Probably damage to the “holding tension system” ( contact the after sale service)
Air leak
Check hose connections and fittings ( contact the after sale service)
Seal time is too short; The upper strap isn’t completely cut; the cutting is inconsistent
Improper weld time. Check if the sealing foot or the cutter are damaged or worn out. Check: if the sealing foot is dirty or slides on strap, if the tool returns after tensioning. Check the air pressure value.

Check if the strap qualities are right for the strapping tool and application. Check, if the sealing motor is locked or dirty. Check that the air circuit has the proper requirements. The cutter spring is wrong for the strap or is damaged, try to replace it: – 400-0034 medium — 400-0149 strong

Seal time is too long; the strap is breaking during the seal – cut
Improper weld time adjustment, may be too long, adjust it.
Both straps are cut during sealing
Check if the gripper plate (under the sealing foot) is dirty or damaged (clean or replace it) Check if there is too much tension. Improper weld time adjustment, may be too long, adjust it.
After sealing, pushing the lever 3, the tension motor doesn’t turn and the strap isn’t released
The “holding tension system ”is faulty ( contact the after sale service)

Check the pneumatic valve and air circuit and if the pneumatic motor is damaged or dirty (contact the after sale service). Do not use tools to remove the strap from the strapping tool. Cut the strap from the package and then remove the bottom plate from the tool to release the strap.

After the cycle is not possible remove the tool from package
Check if the sealing piston is locked in lower position (down), in this case cut the strap from the package and find out the problem (could be a pneumatic valve problem)
The sealing time will not remain constant
Timer valve problem, try to clean, lubricate or replace it ( contact the after sale service)

LAYOUT-SPARE PARTS LIST

Ed. 06/17

GREENBRIDGE PART #| ITEM| DESCRIPTION| QTY|  |
---|---|---|---|---|---
189604| A000014| ASSEMBLED GEARBOX BODY| 1|  |
189571| A000034| TENSION MOTOR ASSEMBLED MT| 1|  |
189572| A000035| TENSION MOTOR ASSEMBLED HT| 1|  |
189570| A000086| ASSEMBLED FRONT COVER| 1|  |
189808| A000131| PHT 1401 TENSION MOTOR| 1|  |
186897| B100032| PIPE 6×8 (Length meters)| 0,5|  |
189137| B100310| SWING ELBOW RL31 8 1/4| 1|  |

189502| B100311| SWING ELBOW RL31 8 – 1/8| 2|  |
189105| B200309| FAST AIR MALE CONN.| 1|  |
189479| B200347| PNEUM. VALVE| 1|  |

189120| B300020| GASKET 1.5X6.1 IN MTS| 0,11|  |
189177| B300021| O-RING 2125 (D32)| 1|  |
189471| B300022| O-RING 3300 (D85)| 1|  |
189911| B300446| O-RING2025/105| 1|  |
189508| B300451| O-RING 4300 N| 2|  |
189180| B400001| ROLLER BEARING BK0810| 1|  |
189182| B400002| BEARING 7200BE 2RS| 1|  |
189146| B400003| ROLLER BEARING HK0808| 2|  |
189176| B400004| BEARING 6001 2Z| 2|  |
189149| B400005| ROLLER BEARING NK1616| 1|  |
189198| B400008| BEARING 6001 2RS| 1|  |
189166| B400009| RING IR 12x16x16| 1|  |
189573| B400339| RING IR 12x16x20| 1|  |
189574| B400340| AXK1226 SKF| 1|  |
189575| B400341| AS 1226 SKF| 2|  |
190031| B500035| SCREW M4X10| 1|  |
190196| B500037| SCREW M4X8| 1|  |
189136| B500039| SCREW UNC 10X1/2″| 9|  |
189179| B500043| HEX HEAD SCREW W/FLANGE M5X12| 2|  |
189480| B500044| SCREW M4X45| 3|  |
189276| B500045| SCREW M4X5| 2|  |
189698| B500047| SCREW M5X8| 2|  |
189438| B500048| SCREW M4X6| 3|  |

189163| B500053| LOCK WASHER| 1|  |
190161| B500068| SCREW TCEI M3X8 UNI5931| 3|  |
189576| B500071| SCREW STEI M8X6| 1|  |
189783| B500407| SCREW UNC 1/4X1/2 ANSI B18.3| 1|  |
190147| B500211| LOCK WASHER| 2|  |
190044| B500379| SCREW STEI M4X5 UNI5923| 1|  |
189761| B500386| SCREW M4X30 DIN7984| 2|  |
189785| B500407| SCREW UNC 1/4X1/2 ANSI B18.3| 1|  |
189982| B500456| SCREW 10-24X5/8”| 1|  |
189578| B500394| SCREW M6X14| 1|  |
189192| B600011| WASHER PS 10x16x0.5| 1|  |
189183| B600012| CIRCLIP A10 DIN471| 1|  |
189153| B600013| CIRCLIP H5| 1|  |

189193| B600014| WASHER PS 22x30x0,1| VAR|  |
189194| B600015| WASHER PS 22x30x0,5| 1|  |
189279| B600016| WASHER PS 10x16x1| 1|  |
189506| B600017| WASHER PS 22x30x1,5| 1|  |
189476| B600028| SPRING R10-051 ISO 10243| 1|  |
189170| B600059| CUP WASH. 25×12.2×1.5| 3|  |
189506| B600017| WASHER PS 22X30X1,5| 1|  |
---|---|---|---|---|---
189476| B600028| SPRING R10-051 IOS 10243| 1|  |
189170| B600059| CUP WAS 25X12.2X1.5| 1|  |
189579| B600338| GUIDE SOCKET BM 12 14 25| 1|  |
189580| B600342| GUIDE SOCKET BM 16 18 10| 1|  |
189767| B600389| WASHER PS 22x30x0,2| VAR|  |
189500| B700030| PIN 3×24 DIN6325| 1|  |
189501| B700031| PIN 3×60 DIN6325| 1|  |
189581| B700078| PIN 6X18DIN6325| 1|  |
189668| B700427| ELASTIC PIN 5X16 UNI6874| 1|  |
189134| B900348| PNEUMATIC MOTOR 0607951449| 1|  |
190117| D000280| CUTTER SPRING ITA – 13mm| 1|  |
189132| D000620| MEDIUM CUTTER SPRING| 1|  |

189157| D000780| LOCKING STRAP PLATE| 1| §|
189151| D001250| WELDING FOOT PHT801 1/2”| 1| §|

189133| D001260| CUTTER| 1| §|
189282| D001620| CONNECTING ROD PIN| 1|  |
189150| D001630| CONNECTING ROD| 1|  |
189482| D001640| ECCENTRIC SHAFT| 1|  |
189152| D001650| WELDING FOOT PIN| 1|  |
189478| D001670| OPENING LEVER| 1|  |
189121| D001710| PISTON SPRING| 1|  |
189232| D001720| STRONG CUTTER SPRING| 1|  |

189178| D001730| GEARBOX COVER| 1|  |
189484| D001740| CROWN| 1|  |
189181| D001750| WORMGEAR| 1|  |
189174| D001760| FEEDWHEEL SHAFT| 1|  |
189190| D001780| SPECIAL NUT| 1|  |
189585| D001790| FEEDWHEEL| 1| §| *****
189586| D001800| REAR STRAP GUIDE 5/8” – 3/4″| 1|  |
189587| D001810| SIDE STRAP GUIDE 5/8”| 1|  |
189588| D001820| SIDE STRAP GUIDE 3/4”| 1|  |
189589| D001830| TENSION START LEVER| 1|  |
189590| D001840| WELDING START LEVER| 1|  |
189591| D001850| REVERSE START LEVER| 1|  |
189762| D001860| LEVERS SUPPORT| 1|  |
189592| D001870| SUSPENSION HOOK| 1|  |
189143| D001880| SIDE SUSPENSION HOOK

SUPPORT

| 1|  |
189140| D001890| UPPER SUSP. HOOK SUPPORT| 1|  |
189593| D001900| FEEDWHEEL WASHER| 1|  |
189594| D001910| SPRING PIN| 1|  |
189595| D001920| REAR STRAP GUIDE 1/2″| 1|  |
189596| D001930| SIDE STRAP GUIDE 1/2″| 1|  |
189490| D001950| AIR CONNECTION| 2|  |
189763| D001960| REAR FRICTION PLATE| 1|  |
189168| D001970| FRICTION PLATE (CLUTCH ONLY)| 2| §| *****
189169| D001980| FEEDWHEEL FOR CLUTCH

SYSTEM

| 1| §|
189167| D001990| FRONT FRICTION PLATE| 1|  |
189597| D003970| FRONT STRAP GUIDE 1/2″| 1|  |
---|---|---|---|---|---
189598| D003980| FRONT STRAP GUIDE 5/8” – 3/4″| 1|  |
189764| D004570| WELDING FOOT 5/8” – 3/4″| 1| §|

189765| D004850| CUTTER PIN| 1|  |
189812| D005020| PISTON COVER| 1|  |
189813| D005080| PISTON| 1|  |
189814| D005100| SHAFT| 1|  |
189507| D005280| OPENING SPRING PLUG| 1|  |
190010| D005740| BOTTOM PLATE|  |  |
190012| D005920| LOCKING TRAP PLATE| 1|  |
 | D009470| MAIN FRAME| 1|  |

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(16\)

BOSCH 0 607 951 449 – ITEM B900348 400-0036
WELDING MOTOR

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(17\)

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(18\)

No. QTY CODE DESCRIPTION JDE PART #
1 1 3 605 125 063 MOTOR HOUSING X
2 1 3 604 090 009 STATOR / 550W X
3 1 3 604 220 005 ROTOR 189222
5 1 3 605 700 167 BEARING FLANGE X
6 1 1 900 905 127 DEEP-GROOVE BALL BEARING / 6000-2Z/C3 DIN 625 X
7 1 3 605 700 010 BEARING FLANGE X
8 1 1 900 905 029 DEEP-GROOVE BALL BEARING / DIN 625-608-2Z-C3 X
9 1 2 600 200 007 SPACER RING X
10 1 3 600 202 004 SPACER RING 190193
11 1 2 916 011 012 PLAIN WASHER / DIN 125-A5,3-ST 190192
12 1 2 911 061 150 HEX SCREW / DIN 933-M5x8-8.8 X
26 1 3 606 337 209 CARRIER X
40 1 3 600 390 040 FLANGE 189697
55 2 3 600 100 048 SEALING DISC 190003
61 1 3 603 462 017 SILENCER 189272
66 1 3 604 710 032 STRAIGHT PIN X
95 1 3 601 106 047 NAMEPLATE X
99 1 3 601 119 236 REFERENCE PLATE X
804 1 3 607 030 260 ASSEMBLY OF SERVICE PARTS / 5 PIECE X

BOSCH 0 607 951 450 – ITEM A000035 401-0005
TENSION MOTOR PHT1201

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(19\)

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(20\)

SPARE PARTS LIST

A000035 (401-

Nr. CODE QTY DESCRIPTION JDE PART #
1 3 600 760 114 1 MOTOR HOUSING / BLUE
2 3 604 090 002 1 STATOR / 370W
3 3 604 220 025 1 ROTOR
5 3 605 700 005 1 BEARINGFLANGE
6 3 600 905 039 1 DEEP-GROOVE BALL BEARING /
7 3 605 700 006 1 BEARINGFLANGE
8 3 600 905 148 1 DEEP-GROOVE BALL BEARING / DIN
9 2 600 202 013 1 SPACER RING
10 2 600 202 014 1 SPACER RING
11 2 916 011 012 1 PLAIN WASHER / DIN 125-A5,3-ST
12 2 911 061 150 1 HEX SCREW / DIN 933-M5x8-8.8
13 3 602 305 000 1 INTERMEDIATE PIECE
14 3 606 316 003 3 CYLINDRICAL GEAR / Z=19
15 3 600 913 000 6 NEEDLE-ROLLER ASSEMBLY / INA
16 3 606 316 002 3 CYLINDRICAL GEAR / Z=18
26 3 606 300 005 1 PINION
27 3 600 101 001 1 STOP DISC
28 3 606 334 000 1 RING GEAR / Z=49
29 3 606 337 004 1 PLANETARY-GEAR CARRIER
33 3 603 201 000 6 NEEDLEROLLER
34 3 600 103 002 2 SHIM RING
35 3 600 224 000 1 RETAININGRING
36 1 900 900 287 1 DEEP-GROOVE BALL BEARING / 6001
38 3 606 337 212 1 PLANETARY-GEAR CARRIER
41 3 600 905 027 1 DEEP-GROOVEBALLBEARING
42 3 600 301 012 1 INNER RING
44 3 600 301 011 1 SINTERED-METAL BUSHING
46 3 603 344 054 1 THREADEDRING
56 3 605 190 193 1 CONNECTION HOUSING
57 3 600 400 004 1 PROTECTION SLEEVE
60 3 600 002 001 2 STRAINER
66 3 604 710 000 1 STRAIGHTPIN
77 3 603 203 004 1 HOLDING PIN
78 3 603 231 000 1 VALVECONE
86 3 603 435 032 1 ADJUSTINGSCREW
87 3 600 210 015 1 O-RING / 4×1 MM
90 3 607 000 023 1 SILENCER
95 3 601 106 047 1 NAMEPLATE
96 3 601 110 331 1 MANUFACTURER’S NAMEPLATE
802 3 607 031 016 1 ASSEMBLY OF SERVICE PARTS
804 3 607 030 249 1 ASSEMBLY OF SERVICE PARTS
818 3 607 010 007 1 PARTS SET / 10 PIECE
855 3 607 010 020 1 PARTS SET / 10 PIECE

BOSCH 0 607 951 451 – A000034 401-0004
TENSION MOTOR PHT801 

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(21\)

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(22\)

SPARE PARTS LIST A000034 (401-0004)

Nr. CODE QTY DESCRIPTION JDE PART #
1 3 600 760 114 1 MOTOR HOUSING / BLUE 189730
2 3 604 090 002 1 STATOR / 370W X
3 3 604 220 025 1 ROTOR 206631
5 3 605 700 005 1 BEARINGFLANGE 189728
6 3 600 905 039 1 DEEP-GROOVE BALL BEARING / 9x24x7mm 190004
7 3 605 700 006 1 BEARINGFLANGE 205673
8 3 600 905 148 1 DEEP-GROOVE BALL BEARING / DIN 625-7x19x6 190005
9 2 600 202 013 1 SPACER RING 206629
10 2 600 202 014 1 SPACER RING 206630
11 2 916 011 012 1 PLAIN WASHER / DIN 125-A5,3-ST 190192
12 2 911 061 150 1 HEX SCREW / DIN 933-M5x8-8.8 X
13 3 602 305 000 1 INTERMEDIATE PIECE 189627
  3 606 316 003     190182
15 3 600 913 000 6 NEEDLE-ROLLER ASSEMBLY / INA K3x5x7 189781
  3 606 316 003     190182
16 3 606 316 002 3 CYLINDRICAL GEAR / Z=18 X
26 3 606 300 003 1 PINION / Z=11 X
27 3 600 101 001 1 STOP DISC X
28 3 606 334 000 1 RING GEAR / Z=49 207204
29 3 606 337 004 1 PLANETARY-GEAR CARRIER X
  3 606 337 124    
33 3 603 201 000 6 NEEDLEROLLER 205974
34 3 600 103 002 2 SHIM RING 206197
35 3 600 224 000 1 RETAININGRING X
36 1 900 900 287 1 DEEP-GROOVE BALL BEARING / 6001 DIN 625 190184
38 3 606 337 212 1 PLANETARY-GEAR CARRIER 205975
41 3 600 905 027 1 DEEP-GROOVEBALLBEARING 190183
42 3 600 301 012 1 INNER RING X
44 3 600 301 011 1 SINTERED-METAL BUSHING 205976
46 3 603 344 054 1 THREADEDRING 190008
56 3 605 190 193 1 CONNECTION HOUSING 189628
57 3 600 400 004 1 PROTECTION SLEEVE 203042
60 3 600 002 001 2 STRAINER 190006
66 3 604 710 000 1 STRAIGHTPIN 189625
77 3 603 203 004 1 HOLDING PIN 202386
78 3 603 231 000 1 VALVE CONE 202385
86 3 603 435 032 1 ADJUSTINGSCREW 189652
87 3 600 210 015 1 O-RING / 4x1mm 189648
90 3 607 000 023 1 SILENCER 189606
95 3 601 106 047 1 NAMEPLATE X
96 3 601 110 331 1 MANUFACTURER’S NAMEPLATE X
  3 601 119 236    
802 3 607 031 016 1 ASSEMBLY OF SERVICE PARTS 190180
804 3 607 030 249 1 ASSEMBLY OF SERVICE PARTS 189626
818 3 607 010 007 1 PARTS SET / 10 PIECE 190019
855 3 607 010 020 1 PARTS SET / 10 PIECE 202384

GREENBRIDGE-PHT801-Pneumatic-Plastic-Strapping-Tool-FIG-
\(23\)

SPARE PARTS LIST B200347 (400-8011) 11.028.0

CODICE / CODE| GREENBRIDG EPART #| DESCRIPTION| Q.TY
---|---|---|---
AX.035.0|  | SPRING PISTOM RESET| 1
BF.056.0|  | SPACER 1mm| 2
1.82.M75| 190007| SHUTTER SH75| 3
10.204.1|  | TIMER CONTROL TOP PLATE| 1
10.040.1|  | BODY TIMER| 1
10.165.1|  | TIMER BOTTTOM PLATE| 1
10.205.0|  | PISTON FOR TIMER ADJUSTMENT| 1
10.206.1|  | PERFORATED CAP 0.1mm| 1
08.254.0|  | SINTERED FILTER| 1
11.014.0|  | SPRING| 1
21.498.0| 189495| GASKET| 1
10.051.2| 190016| PISTON ASSEMBLY O20 INCLUDING

-10.182.0 : PISTON

-01.014.0 : LIP GASKET

-OR4X1     : O-RING       –

| 1
03.032.0| 189711| SHUTTER| 1
03.025.0|  | PISTON 020 SPRING GUIDE| 1
01.014.0|  | PISTON LIP GASKET Oe20| 1
11.004.0| 190002| SPRING| 1
08.031.2|  | SPACER KIT WITH OR105 + OR106| 3
08.004.OP|  | SPACER| 3
08.013.1T|  | BUTTON GUIDE| 3
08.008.0|  | GASKET HOLDER| 3
08.007.N| 189304| OR WITH MEMBRANE| 3
08.112.0|  | MICROVALVE SPRING| 1
08.023.1| 204101| BUTTON WITHOUT HOLE| 1
11.028.0|  | LIP GASKET 08| 1
20.004.0| 189999| CYLINDER SPRING| 1
20.000.0|  | PISTON 08| 1
11.001.0| 189686| SHUTTER GUIDE| 1
00.364.0| 203646| LEFT SPRING| 1
10.017.0| 189687| SHUTTER VNR 1/8 HOLE 00,5| 1
00.365.0| 203647| RIGHT SPRING| 1
00.112.2|  | PISTON KIT 012| 3
00.018.0|  | LIP GASKET 0e12| 3
00.013.0|  | PISTON 012| 3
05.101.1|  | SHUTTLE 3/2 FOR VALVE| 1
00.010.0T|  | SHUTTLE 3/2 – 1/8| 1
00.008.0|  | GASKET HOLDER 015,5 – 1/8| 2
00.433.0|  | GASKET HOLDER 015,5 – 1/8| 2
00.002.0| 19771| SPACER| 3
00.001.0|  | GASKET| 8
05.113.0| 189634| SPACER| 3
00.407.0|  | PIPE 8 CARTRIDGE| 4
08.010.1T| 202049| BUTTON| 2
08.006.0| 189632| BUTTON SPRING| 2
00.432.0|  | REDUCTION| 1
10.142.1|  | BODY 3 WAY DOUBLE VALVE| 1
10.143.1|  | CONTROL WITH BUTTONS| 1
10.144.1|  | BOTTOM PLATE| 1
20.001.0|  | COOLING TIME INDICATOR| 1
20.002.0| 189996| CYLINDER BODY 08| 1
OR4X1|  | O-RING 4X1| 2
OR101| 189947| O-RING OR 101| 4
OR102| 189499| O-RING OR102| 4
OR104|  | O-RING 104| 2
OR105|  | O-RING 105| 1
OR106|  | O-RING 106| 1
OR108|  | O-RING 108| 4
OR110| 189295| O-RING OR110| 1
---|---|---|---
OR2043| 189296| O-RING OR 2043| 1
OR2050| 189922| O-RING OR2050| 1
OR2087|  | O-RING OR 2087 TIMER PLATE| 1
0R2093|  | O-RING OR TIMER BOTTOM PLATE| 1
M4X10|  | SCREW M4x10 UNI5931| 2
M4X12|  | SCREW M4X12 UN15931 VALVE BOTTOM PLATE| 2
M4X25|  | SCREW M4x25 UNI5931 VALVE TOP PLATE| 2
M4X30|  | SCREW M4x30 UNI5931 MOUNTING TIMER| 2
M4X4|  | SCREW M4x40 UN15931 (TIMER BOTT. PLATE)| 2

CE DECLARATION OF CONFORMITY

Greenbridge declares under own responsibility that the under mentioned machinery, to which this declarations refers, is in conformity with 2006/42/CE Directive and successive modifications, as well as with standards EN12100-1 / EN12100-2

MACHINE TYPE:

PNEUMATIC PLASTIC STRAPPING TOOL

GREENBRIDGE
6277 Heisley Road Mentor, Ohio 44060
Tel. 440-357-1500 Fax 440-352-9553 www.greenbridge.com

References

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