GREENBRIDGE SP4119 Pneumatic Steel Strapping Tool Instruction Manual

GREENBRIDGE SP4119 Pneumatic Steel Strapping Tool

READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL

GREENBRIDGE
6277 HEISLEY ROAD, MENTOR, OHIO 44060
PHONE: 440.357.1500, FAX: 440.352.9553
WWW.GREENBRIDGE.COM

SAFETY INSTRUCTIONS

READ THE OPERATING INSTRUCTION CAREFULLY

WHEN OPERATING THE TOOL, WEAR EYE, FACE AND HAND SAFETY PROTECTORS

GENERAL SAFETY INSTRUCTIONS :

The tool must be used by people properly trained in the use of the tool. Failure to follow the operating instructions or improper use could result in strap breakage, injuries, packages damage.
Check tool daily, do not use tool with worn or damaged parts, and use original spare parts. Never modify any tool’s part.
Do not put fingers, hands or other body parts between the strap and package during the cycle.
It is your full responsibility to review the joints made by your tool, a right seal control and adjustment training will be useful to check the seal quality in order to avoid severe injury. Never move goods with bad quality seals.
Use only specific strap dispenser to dispense the strap. Keep your working area clean and always use the tool in good balance and safety conditions. Never use straps as a means of pulling or lifting goods.
To cut the straps always use proper safety strap cutter and keep other people and yourself at safe distance from strap, always stand to side of strap, away from direction that loosened strap end will go. Hold the upper strap portion and pay attention that the lower strap will snap forward away from you.
Improper operation, excessive tensioning, using straps not recommended and/or sharp corners on the package could result in a sudden loss of strap tension or in breakage that causing package / operator to fall and strap flying violently towards you. Use edge protectors if there are shaped corners, place the strap correctly around a properly positioned package, stand yourself by side of strap and keep people away, use the correct strap quality, width, thickness, and strength recommended in this manual.
Please preserve the booklet; as it is a part of the tool. This tool is manufactured without any substances which could be dangerous to health. National instructions must be observed for disposal of all the parts.

GENERAL SAFETY INSTRUCTIONS FOR COMPRESSED AIR:

Never operate this tool using a bottled air or other gas source. Always respect the air pressure range as shown in the operations manual, do not exceed. For all adjustments, repairs or cleaning of the tool, disconnect air supply. Always use dry, clean and lubricate compressed air.

TECHNICAL DATA

DESCRIPTION OF THE TOOL: The tool model SP4119/4132 is designed to strap packages with steel strap.
The strap is fed around the package manually and inserted in the tool, as shown in the instructions, tensioned, cut and closed the strap with a seal joint

TOOL SIZE| |
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Length:| | 430mm – 16.9”
Width with hook:| | 260mm – 10.2”
Height:| | 310mm – 12.2”
Weight:| | 10.3 kgs – 22.6lbs
FEED REQUIR.| |
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Pressure Range:| | 5.5 -7 bar / 78 –99 psi
Air Comsumption:| | 12 L/s – 25 cuft/min
PERFORMANCES| |
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Max.Tension force:| | 9000N -6.5bar-92psi
Tensioning speed:| | 6mt/m
Sealing:| | seal double notches
Joint strength:| | 80% of plastic strap strength*

depends of strap quality

CHART OF TYPES

0.63mm 0.025” – 0.8mm 0.031”
| R 850N/mm2 R 1100N/mm2| 0.6mm 0.024” – 1mm 0.039”
0.63mm 0.025” – 0.8mm 0.031”
SP4132-32mm-9000N- 3B| R 850N/mm2
R 1100N/mm2| 0.6mm 0.024” – 1mm 0.039”
0.63mm 0.025” – 0.8mm 0.031”

WARRANTY CONDITIONS AND LIABILITY

Greenbridge warrants all its tools and battery chargers during a period of 6 months from the shipping date document. Wear parts are warranted for 45 days, otherwise wear parts are excluded from regular warranty, wear parts are shown on spare parts list (in tool manual).

Warranty includes free replacement parts. The warranty is not valid in case of improper use, lack of maintenance, tampering, arbitrary modifications and reparations, use of non original parts, disregard of instructions of the operation manual, or missing serial number. No compensation can be claimed for production shutdowns and for damages to people and objects due to tool defects.
Greenbridge reserves the right to modify the tools and documentation without any obligation to update previousones.

Greenbridge warrants all its batteries during a period of 120 days from the shipping date document.
The manufacturer is committed to replace it with a free battery only when there are manufacturing defects that make it unfit for use.

INSTALLATION

Use always a dryer unit near the compressor and a filter-regulator-lubricator unit (Greenbridge code S100001) as close to air tool to avoid that water and dirtiness will be inlet in the valves or motors. Check daily the oil in the lubricator (we recommend oil type Synfilm32 Greenbridge code S200005). Connect the tool to air with quick connecter ¼” and use minimum 8mm or 3/8” internal diameter pipe; max length for flexible pipe 10mt between tool and regulator group. Check that your compressor / air distribution plant are able to supply the right air quantity as showed in the operation manual without loose pressure.

TOOL AIR CONNECTION

TOOL ACCESSORIES

OPERATING ELEMENTS AND ADJUSTMENTS

Adjusting strap tension (pic.A):
The maximum strap tension could be adjusted with a screwdriver, depending on strap quality and dimensions, turning the screw, as shown on pneumatic motor. Turning in clockwise the force will be reduced, in counter clockwise it will be increased – do not exceed in counter clockwise –

Feedwheel gap adjustment (pic.B1-B2):

It is possible to adjust the height of the feed-wheel in order to change the teeth pressure on strap; unscrew the locking screw (pic.B1),turn the regulation screw, so that the standard height feed wheel is 0.1-0.2mm (0.0039”- 0.0078”).Turning clockwise decrease the height, turning counter clockwise increase the height (pic.B2),after the adjustment lock the screw.

OPERATION

Make the strap slip into the seal and wind it up around the package; then make strap bottom pass a second time into the seal and bend it (pic.C1); push lever 1 to open the machine and load it with the strap already prepared (pic.C2), press lever 2 for close the machine and tensioning the strap and hold it until operation is over (pic.C3).
Once strap tension operation is over, press lever 3 for close the seal and cut the strap (pic.C4) ; once sealing and cutting cycle is over, it is sufficient push the lever 1 for open the tool and releasing the strap (pic.C5).
To check finally if the sealing is good and if the seal joint seal present of the marked recordings, this control is very important in order to understand the efficiency of the closing (fig. C6).

SERVICING – CLEANING

BEFORE ANY SERVICE ON THE TOOL, DISCONNECT IT FROM COMMPRESSED AIR LINE

Clean by compressed air under roll and sliding plate as in the picture

TROUBLESHOOTING

PROBLEM

REMEDY
The tension of strap isn’t enough
Check the air pressure (min.5,5 bar)
Check if the filter / lubricator group is damaged or dirty. Check if the pneumatic motor isn’t damaged or dirty (contact the after sale service). Check the power adjusting screw on the pneumatic motor
The feedwheel slides and milling on strap
Check if the feed wheel is dirty. Check if the feed wheel is damaged

Adjust the gap between feed wheel and pressure button (around 0,2mm—0.008”)

Too much tension force—adjust the motor power. Check on foot if the seal support points are not damaged or worn out. Check if the strap characteristics are right for the strapping tool and application Check if the seal characteristics are right for the strap and the application
The tensioned strap is sideways bended
Ad just the motor power—too much tension force. Check if the strap characteristics are right for the strapping tool
Hearing air leak
Should be necessary replace the gaskets (contact the after sale service)
The Joint efficently isn’t enough
Check the air pressure. Check if there are some loosened parts into sealing group

Check if in the sealing group there are some damaged parts — performing maintenance (contact the after sale service). Check if the strap characteristics are right for the strapping tool

Check the seal quality

The strap cutting isn’t correct
Check the air pressure (min.5,5 bar). Check if the strap characteristics are right for the strapping Tool. There are some damaged parts — performing maintenance (contact the after sale service)
The sealing / cutting phase is too slow and hearing air leak
Damaged piston gaskets into cylinder (contact the after sale service) – necessary replace them
The operation buttons are locked— the piston has difficul to open the tool

LAYOUT-SPARE PARTS LIST

GREENBRIDGE PART #| ITEM| DESCRIPTION| QTY| |
---|---|---|---|---|---
189914| A000082| FEEDWHEEL COVER ASSEMBLED| 1| |
399523| AOO0245| 3P PUSHING ASSEMBLED| 1| |
207732| A00740| CYLINDER ASSEMBLED| 1| |
| AZ10.076.4| PNEUMATIC VALVE GROUP| 1| |
189916| B100134| PIPE 8X10 (Lenght meters)| 0,2| |
189779| B100136| ALUM.GASKET 3/8″| 1| |
189780| B100305| AIR CONN. 3/8-1/4 A4/Z (2151003)| 1| |
18918| B100306| SWING ELBOW 10 1/4 RL31| 1| |
189707| B100307| AIR CONN. 10 ¼ R1 920010120| 1| |
189672| B200104| CAMOZZI 458-33/19C| 1| |
19674| B200105| CAMOZZI 458-33/21C| 3| |
189681| B200155| CAMOZZI PISTON 458-33/23C| 1| |
189920| B200308| FAST AIR CONN. ANI 64MF 8X10| 1| |
189105| B200309| FAST AIR MALE CONN. APAG261.14| 1| |
189105| B300085| O-RING OR16X2| 9| |
189667| B300086| O-RING OR108 (D9)| 6| |
189863| B300089| GASKET AIRZET PR12| 3| |
189684| B300125| O-RING OR2087 (D22)| 1| |
189830| B300130| O-RING OR3162 (D41)| 1| |
189923| B300131| GASKET AIRZET PR15| 1| |
189831| B300132| OIL GASKET G 17X23X3| 1| |
189924| B300363| DOUBLE LIPS GASKET| 1| |
207734| B300489| O-RING COVER| 1| |
189608| B400108| BEARING 6003| 2| |
189832| B400109| ROLLER BEARING BK1012| 1| |
189833| B400110| BEARING 7202 BEP| 1| |
190032| B500036| SCREW M5X12| 2| |
189276| B500045| SCREW M4X5| 1| |
189163| B500053| SELFLOCK.NUT M8 H10 DIN982| 1| |
189834| B500107| SCREW M5X6| 1| |
189156| B500139| SCREW M6X20| 4| |
189835| B500142| SCREW M8X1X10| 1| |
189819| B500143| SCREW M6X6| 1| |
189836| B500144| SCREW M8X1X14| 1| |
189837| B500145| WASHER M10| 2| |
189784| B500146| SELFLOCK.NUT M10X1X10 ZINC| 1| |
189926| B500147| NUT M10X1X8| 1| |
189927| B500148| SPLITPIN 2X15| 2| |
190040| B500372| SCREW M8X50| 1| |
190051| B600114| GUIDE SOCKET BM 1212| 1| |
189930| B600115| GUIDE SOCKET BM 1210| 1| |
189611| B600117| GUIDE SOCKET BMC 14x16x15| 1| |
189693| B600118| CIRCLIP INT J20 DIN 472| 2| |
189683| B600119| CIRCLIP INT J22 DIN472| 1| |
189840| B600122| CIRCLIP INT J47 DIN472| 1| |
189841| B600123| WASHER. PS 35X25X0.5| 2| |
189842| B600124| WASHER. PS 35X25X0.2| 3| |
X| B700153| PIN 5X26 UNI 707| 1| |
GREENBRIDGE PART #| ITEM| DESCRIPTION| QTY| |
---|---|---|---|---|---
189932| B600133| CUP WASHER 20X10.2X0.8| 2| |
190060| B600346| SEEGER D15 UNI 7435| 1| |
189875| B700102| ELASTIC PIN 4X14 UNI6874| 2| |
189933| B700149| PIN 7X28 DIN6325| 2| |
189934| B700150| ELASTIC PIN 4X24 UNI6874| 1| |
189846| D000870| FEEDWHEEL SPACER| 1| |
189770| D000910| ROLLER PIN| 1| |
190128| D000960| FEEDWHEEL| 1| §|
189850| D002410| WORM GEAR| 1| |
189851| D002420| CROWN| 1| |
189657| D002430| LOCKING PIN| 2| |
189658| D002440| SPACER| 2| |
189788| D002460| JAWS SPACER| 2| |
189937| D002470| PISTON SHAFT WASHER| 1| |
189938| D002480| SPACER| 1| |
189664| D002490| CUTTER SHAFT| 1| |
189939| D002500| LINKER 19mm| 2| |
189666| D002510| PISTON SHAFT| 1| |
189685| D002520| VALVE SPRING SUPPORT| 1| |
189940| D002530| LINKER 25/32mm| 2| |
189682| D002540| VALVE CLOSER| 1| |
189675| D002560| VALVE PISTON| 1| |
189941| D002570| CILINDER AIR CONNECTION| 1| |
189942| D002580| PISTON| 1| |
189943| D002600| CILINDER| 1| |
189944| D002610| COVER| 1| |
189945| D002620| JAW 25/32mm| 4| |
189946| D002630| JAW 19mm 3/4″| 4| |
189947| D002640| ANVIL 19mm 3/4″| 1| |
X| D002650| ANVIL 25mm 1″| 1| |
189948| D002660| ANVIL 32mm 1″-1/4| 1| |
189949| D002670| FRONT PLATE 19mm 3/4″| 1| |
207936| D002680| FRONT PLATE 25mm 1″| 1| |
189665| D002690| FRONT PLATE 32mm 1″-1/4| 1| |
189950| D002700| REAR PLATE 19mm 3/4″| 1| |
X| D002710| REAR PLATE 25mm 1″| 1| |
189951| D002720| REAR PLATE 32mm 1″ 1/4| 1| |
189694| D002780| JAWS PIN| 2| |
189852| D002790| GEARBOX BEARING SUPPORT| 1| |
189956| D002810| PISTON PIN| 2| |
189957| D002820| PIN LINK| 1| |
189961| D002870| NUT| 1| |
189962| D002880| CUTTER SUPPORT| 1| |
189963| D002890| NUT| 1| |
189964| D002900| HOOK FRICTION PLATE| 1| |
189609| D002930| FEEDWHEEL SHAFT| 1| |
189965| D002970| CLUTCH PLATE| 1| |
189680| D002980| SPRING| 1| |
189768| D003140| CUTTER 25mm -1″| 1| §|
189769| D003150| CUTTER 32mm- 1″-1/4| 1| §| *
X| D003160| CLUTCH SUPPORT| 1| |
189619| D003190| GEARBOX BODY| 1| |
GREENBRIDGE PART #| ITEM| DESCRIPTION| QTY| |
---|---|---|---|---|---
189967| D003200| FOOT 19mm 3/4″| 1| |
X| D003210| FOOT 25mm 1″| 1| |
189968| D003220| FOOT 32mm 1″-1/4| 1| |
189969| D003230| SUSPENSION HOOK| 1| |
189971| D003250| RIGHT BUTTONS BODY| 1| |
189978| D004290| AIR PIPE PROTECTION| 1| |
x| D005880| HANDLE GUIDE| 1| |
207260| D006700| PUNSCH BUTTON| 3| |
208138| D006730| CONTRAST ROLLER| 1| |
207733| D009410| COVER| 1| |
x| D008040| SUPP. SHAFT| 1| |
x| D008050| GUIDESTRAP SHAFT| 1| |
189618| 8411035119| PNEUMATIC MOTOR| 1| |
202798| 8411035127| PNEUM. MOTOR FOR 19 MM (5/8) SIZE STRAP| 1| |
COMPONENTE DESTINATO AD USURA| §| WEARING PART
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RICAMBIO CONSIGLIATO

A STOCK

| *| PART THAT SHOULD BE STOCKED

Parts Descriptions

CE DECLARATION OF CONFORMITY

Greenbridge declares under own responsibility that the under mentioned machinery, to this declarations refers, is in conformity with following standard or standardised documents 98/37/EEC, EN292/1, EN292/2……..

Greenbridge ……………………..

MODEL:
SP4119/4132

MACHINE TYPE:
PNEUMATIC STEEL STRAPPING TOOL SEAL JOINT

GREENBRIDGE
6277 Heisley Road Mentor, Ohio 44060
Tel. 440-357-1500 Fax 440-352-9553 www.greenbridge.com

References

• Greenbridge | Strapping Solutions, Tools & Equipment

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