PPI LabCon Recording + PC Software User Manual

June 11, 2024
PPI

LabCon (PC)
Recording + PC Software
Operation Manual

LabCon Recording + PC Software

This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net

OPERATOR PAGE PARAMETERS

Parameters Settings (Default Value)

Time Start Command >>
Time Abort Command >>| Yes No
(Default : No)
Time Interval (H:M) >>| 0.00 to 500.00 (HH:MM)
(Default : 0.10)
Ctrl Set Value >>| Setpoint LO limit to Setpoint HI limit
(Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple)
(Default : 25.0)
Ctrl Lo Deviation >>| For RTD & DC Linear: 0.2 to 99.9 For Thermocouple: 2 to 99
(Default : 2.0)
Ctrl Hi Deviation >>| For RTD & DC Linear: 0.2 to 99.9 For Thermocouple: 2 to 99
(Default : 2.0)
Change Password >>| 1 to 100
(Default : 0)

SUPERVISORY > SENSOR INPUT

Parameters Settings (Default Value)
Ctrl Zero Offset >> -50 to 50

(Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple)
(Default : 0.0)

SUPERVISORY > RECORDING

Parameters Settings (Default Value)

Rec.
Interval (min) >>| 0 to 250 Min (Default: 5 Min)
Alarm
Toggle Record >>| Enable Disable
(Default: Enable)
Del PC Records >>| Yes No
(Default: No)
Del
Display Record >>| Yes No
(Default: No)
GSM Machine ID >>
(refer note)| 1 to 128
(Default: 1)
RTC Time >>| 0 to 23 for Hour
0 to 59 for Min
(Default: NA)
RTC Date >>| 1 to 31 (Default: NA)
RTC Month >>| 1 to 12 (Default: NA)
RTC Year >>| 2000 to 2099
(Default: NA)
Device Id >>| 1 to 127
(Default: 1)

SUPERVISORY > CONTROL

Parameters Settings (Default Value)
Tune >> Yes No

(Default: No)
Setpoint LO Limit >>| Min Range for the Selected Input Type to Setpoint HI Limit
(Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple)
(Default: 0.0)
Setpoint HI Limit >>| Setpoint LO Limit to Max Range for the Selected
Input Type
(Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple)
(Default: 600.0)
Compressor Setpoint >>| 0 to 100
(Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple)
(Default: 45.0)
Compressor Hyst >>| 0.1 to 99.9
(Default: 2.0)
Heat Ctrl Action >>| ON-OFF PID
(Default: PID)
Heat Hyst >>| 0.1 to 99.9
(Default : 0.2)
Heat Only Control| Heat + Cool Control Zone: Single| Heat + Cool Control Zone: Dual
---|---|---
Proportional Band >>
0.1 to 999.9
(Default: 50.0)| Proportional Band >>
0.1 to 999.9
(Default: 50.0)| Cz Prop Band >> Proportional Band for Cool Pre-dominant zone 0.1 to 999.9
(Default: 50.0)
Integral Time >> 0 to 3600 sec (Default: 100 sec)| Integral Time >> 0 to 3600 sec (Default : 100 sec)| Cz Integral Time >>
Integral Time for Cool Pre-dominant zone
0 to 3600 sec
(Default: 100 sec)
Derivative Time >>
0 to 600 sec (Default: 16 sec)| Derivative Time >>
0 to 600 sec (Default : 16 sec)| Cz Derivative Time >> Derivative Time  for Cool Pre-dominant zone
0 to 600 sec (Default: 16 sec)
Cycle Time >>
0.5 to 100.0 sec (Default: 10.0 sec)| Cycle Time >>
0.5 to 100.0 sec (Default: 10.0 sec)| Hz Prop Band >> Proportional Band for Heat Pre-dominant zone 0.1 to 999.9
(Default: 50.0)
Overshoot Inhibit >> Enable Disable
(Default: Disable)| Overshoot Inhibit >> Enable Disable
(Default: Disable)| Hz Integral Time >>
Integral Time for Heat Pre-dominant zone
0 to 3600 sec (Default: 100 sec)
Cutoff Factor >>
1.0 to 2.0 sec (Default: 1.2 sec)| Cutoff Factor >>
1.0 to 2.0 sec (Default: 1.2 sec)| Hz Derivative Time >> Derivative Time  for Heat Pre-dominant zone
0 to 600 sec (Default : 16 sec)
Cycle Time >>
0.5 to 100.0 sec
(Default: 10.0 sec)
Overshoot Inhibit >> Enable Disable
(Default: Disable)
Cutoff Factor >>
1.0 to 2.0 sec (Default: 1.2 sec)

SUPERVISORY > PASSWORD

Parameters Settings (Default Value)
Change Password >> 1000 to 1999

(Default : 123)

SUPERVISORY > EXIT

Parameters Settings (Default Value)
Exit Setup Mode >> Yes

No
(Default : No)

FACTORY > CONTROL SENSOR INPUT

Parameters Settings (Default Value)
Input Type >> Refer Table 1

(Default : RTD Pt100)
Signal LO >>| | Input Type| Settings| Default
---|---|---
0 to 20mA| 0.00 to Signal High| 0.00
4 to 20mA| 4.00 to Signal High| 4.00
0 to 5V| 0.000 to Signal High| 0.000
0 to 10V| 0.00 to Signal High| 0.00
1 to 5V| 1.000 to Signal High| 1.000
Signal HI >>| | Input Type| Settings| Default
---|---|---
0 to 20mA| Signal Low to 20.00| 20.00
4 to 20mA| Signal Low to 20.00| 20.00
0 to 5V| Signal Low to 5.000| 5.000
0 to 10V| Signal Low to 10.00| 10.00
1 to 5V| Signal Low to 5.000| 5.000
Range LO >>| -199.9 to RANGE HI
(Default: 0.0)
Range HI >>| RANGE LO to 999.9
(Default: 100.0)

FACTORY > ALARM PARAMETERS

Parameters Settings (Default Value)
Hysteresis >> 0.1 to 99.9

(Default: 0.2)
Inhibit >>| Yes No
(Default: Yes)

FACTORY > HEAT COOL SELECT

Parameters Settings (Default Value)
Control Strategy >> Heat Only Cool Only Heat + Cool

(Default: Heat + Cool)
Control Strategy: Cool Only
Time Delay (sec) >>| 0 to 1000 Sec (Default : 200 Sec)
Control Strategy: Heat + Cool
Compressor Strategy >>| CONT. OFF CONT. ON SP BASED PV BASED
(Default: CONT. ON)
CONT. ON| SP BASED| PV BASED
---|---|---
Time Delay (sec) >>
0 to 1000 Sec
(Default: 200 Sec)| Boundary Set Value >>
0 to 100
(Resolution 0.1°C for RTD / DC Linear & 1°C for Thermocouple)
(Default : 45.0)| Time Delay (sec) >>
0 to 1000 Sec
(Default: 200 Sec)
Control Zones >>
Single
Dual
(Default: Single)
Time Delay (sec) >>
0 to 1000 Sec
(Default : 200 Sec)

FACTORY > SOAK TIMER PARAMETERS

Parameters Settings (Default Value)
Enable >> No Yes

(Default: No)
Start Band >>| 0 to 999.9
(Default: 0.5)
Holdback Strategy >>| None Up Down Both
(Default: None)
Hold Band >>| 0.1 to 999.9
(Default: 0.5)
Heat Off >>| No Yes
(Default: No)
Cool Off >>| No Yes
(Default: No)
Power Recovery >>| Abort Restart Continuous
(Default: Restart)

FACTORY > DOOR OPEN

Parameters Settings (Default Value)
Enable >> Yes No

(Default: No)
Switch Logic >>| Close: Door Open Open : Door Open
(Default: Close: Door Open)
Door
Alrm Dly (sec) >>| 0 to 1000 Sec (Default : 60 Sec)

FACTORY > MAINS FAILURE

Parameters Settings (Default Value)
Enable >> Yes No

(Default: No)
Switch Logic >>| Close: Mains Fail Open: Mains Fail
(Default: Close: Mains Fail)

FACTORY > SMS ALERT

Parameters Settings (Default Value)

Enable >>
(refer note)| Yes No
(Default: No)
Reset GSM Module >> (refer note)| Yes No
(Default: No)

Note: These parameters are available only if the controller supplied with GSM module version.

FACTORY > PASSWORD

Parameters| Settings (Default Value)
Change Password >>| 2000 to 2999
(Default: 321)
FACTORY > FACTORY DEFAULT

Parameters| Settings (Default Value)
Set To Default >>| Yes No
(Default: No)
FACTORY > EXIT

Parameters| Settings (Default Value)
Exit Setup Mode >>| Yes No
(Default: No)
TABLE 1

What it means| Range (Min. to Max.)| Resolution
Type J Thermocouple| 0 to +960°C| Fixed
1°C
Type K Thermocouple| -200 to +1376°C
Type T Thermocouple| -200 to +385°C
Type R Thermocouple| 0 to +1770°C
Type S Thermocouple| 0 to +1765°C
Type B Thermocouple| 0 to +1825°C
Type N Thermocouple| 0 to +1300°C
Reserve| Reserved for customer specific Thermocouple type not listed above. The type shall be specified in accordance with the ordered (optional on request) Thermocouple type.
3-wire, RTD Pt100| -199.9 to 600.0°C| Fixed
0.1°C
0 to 20mA DC current| -199.9 to 999.9 units| Fixed
0.1 unit
4 to 20mA DC current
0 to 5.0V DC voltage
0 to 10.0V DC voltage
1 to 5.0V DC voltage

PV ERROR INDICATIONS

Message Error Type Cause

PPI LabCon Recording + PC Software - Message 1| Sensor Open| Sensor (RTD Pt100) Broken / Open
| Over-range| Temperature above Max. Specified Range
| Under-range| Temperature below Min. Specified Range

FRONT PANEL KEYS

Symbol Key Function
**** Scroll Press to scroll through various Process Information Screens in

Normal Operation Mode.
| Alarm Acknowledge| Press to acknowledge and mute (if active) alarm output.
| DOWN| Press to decrease the parameter value. Pressing once decreases the value by one count; keeping pressed speeds up the change.
| UP| Press to increase the parameter value. Pressing once increases the value by one count; keeping pressed speeds up the change.
| SET-UP| Press to enter or exit set-up mode.
****| ENTER| Press to store the set parameter value and to scroll to the next parameter.

ELECTRICAL CONNECTIONS

PPI LabCon Recording + PC Software - ELECTRICAL
CONNECTIONS

101, Diamond Industrial Estate, Navghar,
Vasai Road (E), Dist. Palghar – 401 210.
Sales: 8208199048 / 8208141446
Support: 07498799226 / 08767395333
E: sales@ppiindia.net,
support@ppiindia.net
Jan 2022

References

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