PPI Neuro 105 48X48 Programmable Profile Controller User Manual

: June 11, 2024
: PPI

Table of Contents

Neuro 105 48X48 Programmable Profile Controller
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Neuro 105 48X48 Programmable Profile Controller

neuro 105 48X48
Programmable Profile Controller

INPUT / OUTPUT PARAMETERS : PAGE 12

Parameters

Settings (Default Value)

Hand (manual) made Enable/ Disable

Enable
Disable (Default : Disable)

Quick Adjustment of Setpoint Enable/Disable

Enable Disable

(Default : Enable)

Control Output Type

Relay

Sensor Input Type

SSR 0-20mA 4-20mA (Default : Relay)
Type J Type K Type T Type R

Type S Type B Type N

Reserved RTD Pt100

0-20mA 4-20mA 0 to 50mV

0 to 200mV

0 to 1.25mV

Resolution For PV Range Low For PV

0 to 5.0mV
0 to 10.0mV (Default : Type K)
Refer Table 1 for the available max / min Ranges & Resolution for
each input type. (Default : 1)
Same as above (Default : 0)

Range High For PV Setpoint Low

Same as above (Default : 1000)
Same as above (Default : -200)

Setpoint High

Same as above (Default : 1300)

Offset for PV Digital Filter For PV

-1999 to 9999 (Default : 0)
0.5 to 25.0 (Default : 1.0)

CONTROL PARAMETERS : PAGE 10

Parameters

Settings (Default Value)

Control Setpoint

Setpoint Low to Setpoint High
(Default : 0)

Proportional Band

0 to 999 Units (Default : 50 units)

Hysteresis

1 to 250 (Default : 2)

Integral Time

0 to 1000 Seconds (Default : 100 Sec.)

Derivative Time

0 to 250 Seconds (Default : 25 Sec.)

Cycle Time

0.5 to 120.0 (Default : 20.0)

Relative cool Gain

0.1 to 10.0 (Default : 1.0)

Cool Cycle Time

0.5 to 120.0 (Default : 20.0)

Power Low Limit

0 to less than Power High (Default : 0)

Power High Limit

Greater than Power Low to 100
(Default : 100)

OP2 & OP3 FUNCTION PARAMETERS : PAGE 14

Parameters

Settings (Default Value)

Output-2 Function Selection

Alarm

Cool control

Output-2 Type

Profile Event (Default : Alarm)
Relay

SSR

0-20mA

Output-3 Function Selection

4-20mA (Default : Relay)
Alarm Recorder

Recorder Output Type

Profile Event (Default : Alarm)
0-20mA

Recorder Low

4-20mA (Default : 0-20mA)
Range Low to Range High (Default : 0)

Recorder High

Range Low to Range High (Default : 0)

Operation Manual
This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net

ALARM PARAMETERS : PAGE 11

Parameters

Settings (Default Value)

Alarm-1 Type

None

Process Low Process High
Deviation Band

Window Band

Alarm-1 Setpoint Alarm-1 Deviation Band

End of Profile (Default : None) Throughout the range for the selected input type
(Default : 0)
-999 to 999 (Default : 0)

Alarm-1 Window Band Alarm-1 Hysteresis

3 to 999 (Default : 3)
1 to 999 (Default : 2)

Alarm-1 Logic

Direct

Alarm-1 Inhibit

Reverse (Default : Direct)
No

Alarm-2 Type

Yes (Default : No)
None

Process low

Process high

Deviation Band

Window Band

Alarm-2 Setpoint Alarm-2 Deviation Band

End of Profile (Default : None) Throughout the range for the selected input type
(Default : 0)
-999 to 999 (Default : 0)

Alarm-2 Window Band Alarm-2 Hysteresis Alarm-2 Logic
Alarm-2 Inhibit

3 to 999 (Default : 3)
1 to 999 (Default : 2)
Direct
Reverse (Default : Direct)
No
Yes (Default : No)

PROFILE : SEGMENT PARAMETERS : PAGE 15

Parameters

Settings (Default Value)

Select Profile Number

1 to Max. configured

Select Set Number Ramp Rate Target Setpoint Soak Time

1 to Max. configured
0.00 to 99.99 (Default : 0.00)
Range Low to Range High (Default : 0)
0 to 9999 (Default : 0)

PROFILE : CONFIGURATION PARAMETERS : PAGE 18

Parameters

Settings (Default Value)

Profile Enable/Disable

Enable

Output(S) Off

Disable (Default : Enable)
No

Numbers of Profile

Yes (Default : No)
1 to 2

Select Profile Number Numbers of Sets for the Selected Profile

1 to Max. configured
1 to 8

Number of Programs Reset Programs Set-UP

1 to 16
No Yes (Default : No)

PROFILE : BAND / EVENT PARAMETERS : PAGE 16

Parameters

Settings (Default Value)

Select Profile Number

1 to Max. configured

Ramp Hold Band Soak Hold Band

0 to 250 (Default : 0)
0 to 250 (Default : 0)

Select Segment Number

1 to twice the Max. configured Sets

Output-2 Event Time

0 to 9999 (Default : 0)

Output-2 Event Status

ON, OFF (Default : ON)

Output-3 Event Time Output-3 Event Status

0 to 9999 (Default : 0)
ON, OFF (Default : ON)

UTILITY PARAMETERS : PAGE 13

Parameters

Settings (Default Value)

Self Tune Commands

No

Overshoot Inhibit

Yes (Default : No)
Enable

Baud Rate Controller ID Number

Disable (Default : Disable)
1200, 2400, 4800, 9600 (Default : 9600)
1 to 31 (Default : 1)

Communication Write Enable

No
Yes (Default : No)

Option J Type T/C

TABLE- 1 Range (Min. to Max.)

Resolution

0 to +760°C / +32 to +1400°F

K Type T/C T Type T/C

-200 to +1300°C / -328 to +2372°F -200 to +350°C / -328 to +662°F

R Type T/C S Type T/C

0 to +1770°C / +32 to +3092°F 0 to +1700°C / +32 to +3092°F

Fixed 1°C / 1°F

B Type T/C

+200 to +1700°C / +392 to +3092°F

N Type T/C RTD Pt100

0 to +1300°C / +32 to +2372°F

Reserved for customer specific Thermocouple type not listed above.

-199 to +600°C / -328 to +1112°F or
-199.9 to 600.0°C / -199.9 to 999.9°F

User settable 1°C / 1°F or
0.1°C / 0.1°F

0 to 20mA DC

4 to 20mA DC

0 to 50mV DC 0 to 200mV DC

-1999 to +9999 units

User settable 1 / 0.1 / 0.01/ 0.001 units

0 to 1.25V DC

0 to 5.0V DC 0 to 10.0V DC

101, Diamond Industrial Estate, Navghar, Vasai Road (E), Dist. Palghar – 401 210. Sales : 8208199048 / 8208141446 Support : 07498799226 / 08767395333 E: sales@ppiindia.net, support@ppiindia.net

Upper Readout

FRONT PANEL LAYOUT

Front Panel

PPI

neuro 105

Lower Readout Output-2 Indicator Output-1 Indicator
PAGE Key
DOWN Key

R S OP1 OP2 OP3

Ramp Indicator Soak Indicator Output-3 Indicator
ENTER Key UP Key

Symbol Key

Keys Operation Function

PAGE Press to enter or exit set-up mode.

DOWN

Press to decrease the parameter value. Pressing once decreases the value by one count; keeping pressed speeds up the change.

Press to increase the parameter value. Pressing once UP increases the value by one count; keeping pressed
speeds up the change.

ENTER

Press to store the set parameter value and to scroll to the next parameter on the PAGE.

PV Error Indications

Message

PV Error Type

Over-range (PV above Max. Range)

Under-range (PV below Min. Range)

Open (Sensor open / broken)

NOTE : For Page 17 Kindly Refer the Detailed Manual on www.ppiindia.net

Jan 2022

ELECTRICAL CONNECTIONS

85~264 Exct (*) VAC 5V/12V

RS485 (*) B+ B- N L + –

+TC
++V/mmAV–
RTD

– V/mA + – SSR +
RLY C NO

OUTPUT1
PV INPUT (*) Optional Modules

OUTPUT2 (*)

–

V/mA SSR RLY

+ +

NC C NO

6 7 8 9 10

5

11

4

12

3 48X48 13

2

14

1 18 17 16 15
NO C NC RLY

–

SSR

V/mA OUTPUT3 (*)

Aux SP (*)

JUMPER SETTINGS
OUTPUT-2 & OUTPUT-3

A

B

1 23

B A

1 23

MOUNTING DETAILS
OUTPUT-2 MODULE

MOUNTING DETAILS
OUTPUT-3 MODULE

Plug & Socket Connector

Output Module
Projected Parts

Plug & Socket Connector

Output Module
Projected Parts

Relay/SSR Module

Output Type Jumper Setting – A

Jumper Setting – B

Relay

123

SSR

123

Power Supply Board
PPI

neuro 105

Front Label Upright

Slots

CPU Board
Front Label Upside-down

neuro 105

PPI

Slots

mV, V, mA T/C
Pt100 + SERIAL SUPPLY SAEULXIELICATIROYNSP

}
}

ENCLOSURE ASSEMBLY

`UP’ inscribed on topside

Removal

UP UP

OUTPUT 1 SSR / DC Linear RELAY

+ NO C
INPUT

6 5 4 3 2 1

NC C NO 7
8 9
nePu48rPXo481I05 18 17 16 NO C NC

ROS11ESU10LRTAP/GYDUNCTDL2inear

12

13

L N

14

15

A B

AC DC

RSOSEURLTA/PYDUCT

Linear 3

Placing Back

Power Supply PCB

CPU PCB
Display PCB

neuro 105

R

PPI

S

OP3 OP2 OP1

Pullout Grip

JUMPER SETTINGS
INPUT & OUTPUT-1

B

C

Input Jumper Settings 1 2 3

C AB

1 234

CPU PCB

Output 1 Jumper Settings

neuro 105

P P I

Input
A
Pins Shorted DC Linear Current (mA)
A
Link Parked All Other Input Types

Output – 1

Output Type Jumper Setting – B Jumper Setting – C

3

Relay

2

1

1234

3

SSR Drive

2

1

1234

DC Linear

3

Current

2

(or Voltage)

1

1234

MOUNTING DETAILS

Power Supply Board

Serial Communication/ Auxiliary SP Selection Module
Plug & Socket Connectors

PPI

105 neuro

Front Label Upside-down

neuro 105 96X96
Programmable Profile Controller

INPUT / OUTPUT PARAMETERS : PAGE 12

Parameters

Settings (Default Value)

Hand (manual) made Enable/ Disable

Enable
Disable (Default : Disable)

Quick Adjustment of Setpoint Enable/Disable

Enable Disable

(Default : Enable)

Control Output Type

Relay

SSR

0-20mA

Sensor Input Type

4-20mA (Default : Relay)
Type J

Type K

Type T

Type R

Type S

Type B

Type N

Reserved

RTD Pt100

0-20mA

4-20mA

0 to 50mV

0 to 200mV

0 to 1.25mV

0 to 5.0mV

Resolution For PV Range Low For PV

0 to 10.0mV
(Default : Type K)
Refer Table 1 for the available max / min Ranges & Resolution for
each input type. (Default : 1)
Same as above (Default : 0)

Range High For PV

Same as above (Default : 1000)

Setpoint Low

Same as above (Default : -200)

Setpoint High

Same as above (Default : 1300)

Offset for PV

-1999 to 9999 (Default : 0)

Digital Filter For PV

0.5 to 25.0 (Default : 1.0)

CONTROL PARAMETERS : PAGE 10

Parameters

Settings (Default Value)

Control Setpoint

Setpoint Low to Setpoint High
(Default : 0)

Proportional Band

0 to 999 Units (Default : 50 units)

Hysteresis

1 to 250 (Default : 2)

Integral Time

0 to 1000 Seconds (Default : 100 Sec.)

Derivative Time

0 to 250 Seconds (Default : 25 Sec.)

Cycle Time

0.5 to 120.0 (Default : 20.0)

Relative cool Gain

0.1 to 10.0 (Default : 1.0)

Cool Cycle Time

0.5 to 120.0 (Default : 20.0)

Power Low Limit

0 to less than Power High (Default : 0)

Power High Limit

Greater than Power Low to 100
(Default : 100)

OP2 & OP3 FUNCTION PARAMETERS : PAGE 14

Parameters

Settings (Default Value)

Output-2 Function Selection

Alarm

Cool control

Output-2 Type

Profile Event (Default : Alarm)
Relay

SSR

0-20mA

Output-3 Function Selection

4-20mA (Default : Relay)
Alarm Recorder

Recorder Output Type

Profile Event (Default : Alarm)
0-20mA

Recorder Low

4-20mA (Default : 0-20mA)
Range Low to Range High (Default : 0)

Recorder High

Range Low to Range High (Default : 0)

Operation Manual
This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net

ALARM PARAMETERS : PAGE 11

Parameters

Settings (Default Value)

Alarm-1 Type

None

Process Low Process High
Deviation Band

Window Band

Alarm-1 Setpoint Alarm-1 Deviation Band

End of Profile (Default : None) Throughout the range for the selected input type
(Default : 0)
-999 to 999 (Default : 0)

Alarm-1 Window Band Alarm-1 Hysteresis Alarm-1 Logic
Alarm-1 Inhibit Alarm-2 Type

3 to 999 (Default : 3)
1 to 999 (Default : 2)
Direct
Reverse (Default : Direct)
No
Yes (Default : No)
None

Process low Process high

Alarm-2 Setpoint Alarm-2 Deviation Band

Deviation Band
Window Band
End of Profile (Default : None) Throughout the range for the selected input type
(Default : 0)
-999 to 999 (Default : 0)

Alarm-2 Window Band Alarm-2 Hysteresis Alarm-2 Logic
Alarm-2 Inhibit

3 to 999 (Default : 3)
1 to 999 (Default : 2)
Direct
Reverse (Default : Direct)
No
Yes (Default : No)

PROFILE : SEGMENT PARAMETERS : PAGE 15

Parameters

Settings (Default Value)

Select Profile Number

1 to Max. configured

Select Set Number Ramp Rate Target Setpoint Soak Time

1 to Max. configured
0.00 to 99.99 (Default : 0.00)
Range Low to Range High (Default : 0)
0 to 9999 (Default : 0)

PROFILE : CONFIGURATION PARAMETERS : PAGE 18

Parameters

Settings (Default Value)

Profile Enable/Disable

Enable

Output(S) Off

Disable (Default : Enable)
No

Numbers of Profile

Yes (Default : No)
1 to 2

Select Profile Number Numbers of Sets for the Selected Profile

1 to Max. configured
1 to 8

Number of Programs Reset Programs Set-UP

1 to 16
No Yes (Default : No)

PROFILE : BAND / EVENT PARAMETERS : PAGE 16

Parameters

Settings (Default Value)

Select Profile Number

1 to Max. configured

Ramp Hold Band Soak Hold Band

0 to 250 (Default : 0)
0 to 250 (Default : 0)

Select Segment Number

1 to twice the Max. configured Sets

Output-2 Event Time

0 to 9999 (Default : 0)

Output-2 Event Status

ON, OFF (Default : ON)

Output-3 Event Time

0 to 9999 (Default : 0)

Output-3 Event Status

ON, OFF (Default : ON)

UTILITY PARAMETERS : PAGE 13

Parameters

Settings (Default Value)

Self Tune Commands

No

Overshoot Inhibit

Yes (Default : No)
Enable

Baud Rate Controller ID Number

Disable (Default : Disable)
1200, 2400, 4800, 9600 (Default : 9600)
1 to 31 (Default : 1)

Communication Write Enable

No
Yes (Default : No)

Option J Type T/C K Type T/C T Type T/C

TABLE- 1 Range (Min. to Max.)

Resolution

0 to +760°C / +32 to +1400°F

-200 to +1300°C / -328 to +2372°F

-200 to +350°C / -328 to +662°F

R Type T/C S Type T/C

0 to +1770°C / +32 to +3092°F 0 to +1700°C / +32 to +3092°F

Fixed 1°C / 1°F

B Type T/C

+200 to +1700°C / +392 to +3092°F

N Type T/C RTD Pt100

0 to +1300°C / +32 to +2372°F

Reserved for customer specific Thermocouple type not listed above.

-199 to +600°C / -328 to +1112°F or
-199.9 to 600.0°C / -199.9 to 999.9°F

User settable 1°C / 1°F or
0.1°C / 0.1°F

0 to 20mA DC

4 to 20mA DC

0 to 50mV DC 0 to 200mV DC

-1999 to +9999 units

User settable 1 / 0.1 / 0.01/ 0.001 units

0 to 1.25V DC

0 to 5.0V DC 0 to 10.0V DC

101, Diamond Industrial Estate, Navghar, Vasai Road (E), Dist. Palghar – 401 210. Sales : 8208199048 / 8208141446 Support : 07498799226 / 08767395333 E: sales@ppiindia.net, support@ppiindia.net

FRONT PANEL LAYOUT

Front Panel

PPI

neuro 105

Upper Readout

Lower Readout
Ramp Indicator Output-1 Indicator
PAGE Key

R OP1

OP2

S OP3

Output-2 Indicator Soak Indicator Output-3 Indicator
ENTER Key

DOWN Key

UP Key