PPI Neuro 104 Motorized Valve Controller User Manual

June 11, 2024
PPI

Neuro 104
Motorized Valve Controller
User Manual

Neuro 104 Motorized Valve Controller

This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net

ELECTRICAL CONNECTIONS

PPI Neuro 104 Motorized Valve Controller - ELECTRICAL
CONNECTIONS ENCLOSURE ASSEMBLYPPI Neuro 104 Motorized Valve Controller - ENCLOSURE
ASSEMBLY

MOUNTING DETAILS

OUTPUT-3 MODULEPPI Neuro 104 Motorized Valve Controller - MOUNTING
DETAILS

JUMPER SETTINGS

OUTPUT-3PPI Neuro 104 Motorized Valve Controller - JUMPER
SETTINGS MOUNTING DETAILS
SERIAL COMM. MODULE
PPI Neuro 104 Motorized Valve Controller - MOUNTING
DETAILS 2 CONFIGURATION PARAMETERS

Parameters| Settings
(Default Value)
---|---
Control Logic
| Reverse
Direct
(Default : Reverse)
Input Type| Refer Table 1
(Default : Type K)
PV Units
| (Default : °C)
PV Resolution| Refer Tablet
(Default : 1)
PV Range Low| Refer Table1
(Default : 0)
PV Range High| Refer Tablet
(Default : 1000)
Setpoint Low Limit| Min. Range for the selected Input Type to Setpoint High Limit
(Default : -200)
Setpoint High Limit| Setpoint Low Limit to Max. Range for the selected Input Type
(Default : 1300)
Offset for PV
| -1999 to 9999
(Default : 0)
Digital Filter for PV
| 0.5 to 25.0 Seconds
(in steps of 0.5 Seconds)
(Default : 1.0 Sec.)
Sensor Break (Open)
Strategy
| Stationary
Close
Open
(Default : Close)

CONTROL PARAMETERS

Parameters| Settings
(Default Value)

---|---
Proportional Band| 1 to 999 Units
(Default : 50 units)
Integral Time| 0 to 1000 Seconds
(Default : 100 Sec.)
Derivative Time| 0 to 250 Seconds
(Default : 25 Sec.)
Motor Run Time
(Travel Time)| Minimum ON Time to 240.0
(Default : 30.0)
Valve Inertia Time| 0.0 to 20.0
(Default : 0.0)
Valve Backlash Time| 0.0 to 20.0
(Default : 0.0)
Minimum ON Time| 0.3 to Motor Run Time
(Default : 1.0)

SUPERVISORY PARAMETERS

Parameters| Settings
(Default Value)
---|---
Self-Tune Command| (Default: No)
Overshoot Inhibit| (Default: Disable)
Overshoot Inhibit Factor| 1.0 to 2.0
(Default: 1.0)
Set-up Made
(SP Adjustment on Lower Readout)| (Default: Enable)
SP Adjustment on Operator Page| (Default: Enable)
Manual Mode| (Default: Disable)
Alarm SP Adjustment on Operator Page| (Default: Disable)
Standby Mode| (Default: Disable)
Profile Abort Command on Operator Page| (Default: Disable)
Auxiliary Setpoint or Serial Comm. Option Selection| None
Serial Comm
Auxiliary Setpoint
(Default: None)
Baud Rate| 1200, 2400, 4800, 9600
(Default: 9600)
Controller ID Number| 1 to 127
(Default: 1)
Communication Write Enable| (Default: No)

OP3 FUNCTION PARAMETERS

Parameters Settings (Default Value)
Output-3 Function Selection (Default: Alarm)
Recorder Output Transmission (Default: Process Value)
Recorder Output Type (Default: 4 to 20mA)
Recorder Low Min. to Max. Range Specified for the Selected Input Type

(Default: -200)
Recorder High| Min. to Max. Range Specified for the Selected Input Type (Default: 1300)

ALARM PARAMETERS

Parameters Settings (Default Value)
Alarm Type (Default: None)
Alarm Setpoint Min. to Max. Range

Specified for the
Selected Input Type
(Default : For
Process Low : -200
& Process High : 1300)
Alarm Deviation| -999 to 999 (Default : )3
Alarm Band| 3 to 999 (Default : )3
Alarm Hysteresis| 1 to 999 (Default : )2
Alarm Logic| (Default: Direct)
Alarm Inhibit| (Default:)Yes

PROFILE PARAMETERS

Parameters Settings (Default Value)
Profile mode selection (Default : Disable)
Ramp Hold Band 0 to 250 (Default : 0)
Soak Hold Band 0 to 250 (Default : 0)
Ramp Rate-1 0.00 to 99.99 (Default : 0.00)
Target Setpoint-1 Min. to Max. Range Specified for the Selected Input Type

(Default : -200)
Soak Time-1| 0 to 9999 (Default : 0)
Ramp Rate-2| 0.00 to 99.99 (Default : 0.00)
Target Setpoint-2| Min. to Max. Range Specified for the Selected Input Type (Default : -200)
Soak Time-2| 0 to 9999 (Default : 0)
Ramp Rate-3| 0.00 to 99.99 (Default : 0.00)
Target Setpoint-3| Min. to Max. Range Specified for the Selected Input Type (Default : -200)
Soak Time-3| 0 to 9999 (Default : 0)
Ramp Rate-4| 0.00 to 99.99 (Default : 0.00)
Target Setpoint-4| Min. to Max. Range Specified for the Selected Input Type (Default : -200)
Soak Time-4| 0 to 9999 (Default : 0)
Output Off | (Default : No)

OPERATOR PARAMETERS

Parameters Settings (Default Value)

Stand By Mode
|
(Default : No)
 Profile Start Command
|
(Default : No)
 Profile Abort Command
|
(Default : No)
Control Setpoint
| Setpoint Low
to Setpoint High
(Default : -200)
Auxiliary Setpoint
| Setpoint Low
to Setpoint High
(Default : -200)
Alarm Setpoint
| Min. to Max. Range Specified
for the Selected Input Type
(Default : For
Process Low : -200
& Process High : 1300)
Alarm Deviation
| -999 to 999
(Default : 3)
Alarm Band
| 3 to 999
(Default : 3)

TABLE- 1

Option Range (Min. to Max.) Resolution

PPI Neuro 104 Motorized Valve Controller1 - icon9| 0 to +760°C / +32 to +1400°F|
-200 to +1300°C / -328 to +2372°F|
-200 to +350°C / -328 to +662°F|
0 to +1770°C / +32 to +3092°F|
0 to +1700°C / +32 to +3092°F|
+200 to +1700°C / +392 to +3092°F|
0 to +1300°C / +32 to +2372°F|
Reserved for customer specific Thermocouple type not listed above.|
-199 to +600°C / -328 to +1112°F or -199.9 to 600.0°C / -199.9 to 999.9°F| User settable
1°C / 1°F or 0.1°C / 0.1°F
| -1999 to +9999 units| User settable
1 / 0.1 / 0.01/0.001 units

FRONT PANEL LAYOUT

PPI Neuro 104 Motorized Valve Controller1 - Front
Panel

Symbol Key Function
PAGE Press to enter or exit set-up mode.
DOWN Press to decrease the parameter value. Pressing once decreases the

value by one count; keeping pressed speeds up the change.
| UP| Press to increase the parameter value. Pressing once increases the value by one count; keeping pressed speeds up the change.
| ENTER| Press to store the set parameter value and to scroll to the next parameter on the PAGE.

PV Error Indications

Message PV Error Type
Over-range

(PV above Max. Range)
| Under-range
(PV below Min. Range)
| Open
(Sensor open / broken)

101, Diamond Industrial Estate, Navghar,
Vasai Road (E), Dist. Palghar – 401 210.
Sales : 8208199048 / 8208141446
Support : 07498799226 / 08767395333
E: sales@ppiindia.net,
support@ppiindia.net

References

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