PPI Neuro 102 EX Enhanced Universal Single Loop Process Controller User Manual

Neuro 102 EX
Enhanced Universal Single Loop
Process Controller
User Manual

Neuro 102 EX Enhanced Universal Single Loop Process Controller

This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net

FRONT PANEL LAYOUT

Keys Operation

DOWN

| Press to decrease the parameter value. Pressing once decreases the value by one count; keeping pressed speeds up the change.
|

UP

| Press to increase the parameter value. Pressing once increases the value by one count; keeping pressed speeds up the change.
| ENTER
OR
ALARM
ACKNOWLEDGE| Set up Mode: Press to store the set parameter value and to scroll to the next parameter on the PAGE.
Run Mode: Press to acknowledge any pending Alarm(s).
This also turns off the Alarm relay.
| AUTO MANUAL| Press to toggle between Auto or Manual Control Mode.
| (1) COMMAND| Press to access parameters that are used as Commands.
| (1) OPERATOR| Press to access ‘Operator-Page’ parameters.
| (2) PROFILE| Press to access ‘Profile Run-Time Variables’.

PV Error Indications

(PV above Max. Range)
| Under-range
(PV below Min. Range)
| Open
(Sensor open / broken)

ELECTRICAL CONNECTIONS

ENCLOSURE ASSEMBLY

MOUNTING DETAILS

OUTPUT-5 & SERIAL COMM. MODULE
Note
The Output-5 Module & Serial Communication Module are mounted on either side of CPU PCB as shown in figures (1) & (2) below.

JUMPER SETTINGS

INPUT TYPE & OUTPUT-1

DC Linear Current
(or Voltage)| |

JUMPER SETTINGS & MOUNTING DETAILS
OUTPUT-2,3 & 4 MODULE CONFIGURATION PARAMETERS: PAGE 12

(Default : Relay)
Control Action| On-Off
Pulse
PID
(Default : PID)
Control Logic| Reverse
Direct
(Default : Reverse)
Input Type| Refer Table 1
(Default : Type K)
PV Resolution  | Refer Table 1
(Default : 1)
PV Units|
(Default : °C)
PV Range Low| -19999 to PV Range High
(Default : 0)
PV Range High| PV Range Low to 9999
(Default : 1000)
Setpoint Low Limit| Min. Range for the selected Input Type to Setpoint High Limit
(Default : -200.0)
Setpoint High Limit| Setpoint Low Limit to Max. Range for the selected Input Type
(Default : 1376.0)
Offset for PV| -199 to 999 or
-1999.9 to 9999.9
(Default : 0)
Digital Filter Time Constant| 0.5 to 60.0 Seconds (in steps of 0.5 Seconds)
(Default : 2.0 Sec.)
Sensor Break Output Power| 0 to 100 or -100.0 to 100.0
(Default : 0)

CONTROL PARAMETERS: PAGE 10

Parameters| Settings
(Default Value)
---|---
Proportional Band| 0.1 to 999.9 Units
(Default : 50 units)
Integral Time| 0 to 3600 Seconds (Default : 100 Sec.)
Derivative Time| 0 to 600 Seconds (Default : 16 Sec.)
Cycle Time| 0.5 to 100.0 Seconds (in steps of 0.5 secs.) (Default : 10.0 Sec.)
Relative Cool Gain| 0.1 to 10.0
(Default : 1.0)
Cool Cycle Time| 0.5 to 100.0 Seconds (in steps of 0.5 secs.) (Default : 10.0 sec.)
Hysteresis| 1 to 999 or 0.1 to 999.9
(Default : 0.2)
Parameters| Settings
(Default Value)
Pulse Time| Pulse ON Time to 120.0 Seconds
(Default : 2.0 sec.)
ON Time| 0.1 to Value set for Pulse Time
(Default : 1.0)
Cool Hysteresis| 1 to 999 or 0.1 to 999.9
(Default : 2)
Cool Pulse Time| Cool ON Time to 120.0 Seconds
(Default : 2.0)
Cool ON Time| 0.1 to Value set for Cool Pulse Time
(Default : 1.0)
Heat Power Low| 0 to Power High
(Default : 0)
Heat Power High| Power Low to 100%
(Default : 100.0)
Cool Power Low| 0 to Cool Power High
(Default : 0)
Cool Power High| Cool Power Low to 100%
(Default : 100)

SUPERVISORY PARAMETERS: PAGE 13

Parameters| Settings
(Default Value)
---|---
Self-Tune Command| (Default : No)
Overshoot Inhibit | (Default : Disable)
Overshoot Inhibit Factor| 1.0 to 2.0
(Default : 1.0)
Auxiliary Setpoint| (Default : Disable)
Recorder (Retransmission) Output| (Default : Disable)
SP Adjustment on Lower Readout| (Default : Enable)
SP Adjustment on Operator Page| (Default : Enable)
Manual Mode| (Default : Disable)
Alarm SP Adjustment on Operator Page| (Default: Disable)
Standby Mode| (Default: Disable)
Profile Abort Command on Operator Page| (Default : Disable)
Baud Rate| (Default : 9.6)
Communication Parity| None
Even
Odd
(Default : Even)
Controller ID Number| 1 to 127
(Default : 1)
Communication Write Enable| (Default : No)

OP2 & OP3,OP4,OP5 FUNCTION PARAMETERS: PAGE 15

End Of Profile
Cool Control
(Default : None)
Output-2 Type| (Default : Relay)
OP2 Event Status| (Default: ON)
OP2 Event Time| 0 to 9999
(Default : 0)
OP2 Event Time Units| Seconds
Minutes
Hours
(Default : Seconds)
Output-3 Function Selection| None
Alarm
End of Profile
(Default : Alarm)
Alarm-1 Logic| Normal
Reverse
(Default : Normal)
OP3 Event Status| (Default : ON)
OP3 Event Time| 0 to 9999
(Default : 0)
OP3 Event Time Units| (Default : Seconds)
Parameters| Settings
(Default Value)
---|---
Alarm-2 Logic| Normal
Reverse
(Default : Normal)
Recorder Transmission Type| Process
Value
Setpoint
(Default : Process Value)
Recorder Output Type| (Default: 0 to 20mA)
Recorder Low| Min. to Max. Range Specified for the Selected Input Type
(Default : -199)
Recorder High| Min. to Max. Range Specified for the Selected Input Type
(Default : 1376)

ALARM PARAMETERS: PAGE 11

Process Low
Process High
Deviation Band
Window Band
(Default : None)
Alarm-1 Setpoint| Min. to Max. Range specified for the selected Input Type
(Default : Min or Max Range)
Alarm-1 Deviation Band| -999 to 999 or -999.9 to 999.9
(Default : 5.0)
Alarm-1 Window Band| 3 to 999 or 0.3 to 999.9
(Default : 5.0)
Alarm-1 Hysteresis| 1 to 999 or 0.1 to 999.9
(Default : 2)
Alarm-1 Inhibit| (Default : Yes)
Alarm-2 Type| None
Process Low
Process High
Deviation Band
Window Band
(Default : None)
Alarm-2 Setpoint| Min. to Max. Range specified for the selected Input Type
(Default : Min or Max Range)
Alarm-2 Deviation Band| -999 to 999 or -999.9 to 999.9
(Default : 5.0)
Alarm-2 Window Band| 3 to 999 or 0.3 to 999.9
(Default : 5.0)
Alarm-2 Hysteresis| 1 to 999 or 0.1 to 999.9
(Default : 2.0)
Alarm-2 Inhibit| (Default : Yes)

PROFILE CONFIGURATION PARAMETERS: PAGE 16

(Default : 16)
Number of Repeats| 1 to 9999
(Default : 1)
Common Holdback| (Default : Yes)
Output Off| (Default: No)
Power Fail Strategy| (Default: Continue)

PROFILE SETTING PARAMETERS: PAGE 14

Parameters| Settings
(Default Value)
---|---
Segment Number| 1 to 16
(Default : 1)
Target Setpoint| Min. to Max. Range specified for the selected Input Type
(Default : -199)
Time Interval| 0 to 9999 Minutes
(Default : 0)
Holdback Type| (Default: None)
Holdback Value| 1 to 999
(Default : 1)

PROFILE STATUS INFORMATION: PAGE 1

ON-LINE ALTERATION PARAMETERS: PAGE 2

the ‘Ramp Rate’ for the current segment.
SOAK:- Elapsed time so far is ignored and the soak timer starts counting down to 0 from the altered time interval value.
Holdback Type| The modified Holdback Band Type is applied immediately on the current segment.
Holdback Value| The modified Holdback Band Value is applied immediately on the current segment.

USER LINEARISATION PARAMETERS: PAGE 33

(Default : 0)
User Linearisation| (Default: Disable)
Total Break Points| 1 to 32
(Default : 2)
Break Point Number| 1 to 32
(Default : 1)
Actual Value for Break Point
(X co-ord)| -1999 to 9999
(Default: Undefined)
Derived Value for Break Point
(Y co-ord)| -1999 to 9999
(Default : Undefined)

TABLE- 1

Thermocouple type not listed above.
RTD Pt100| -199 to +600°C / -328 to +1112°F
-199.9 to or-199.9 to 999.9°F 600.0°C/| User settable 1°C / 1°F or 0.1°C / 0.1°F
0 to 20mA DC| -1999 to +9999 units| User settable 1 / 0.1 / 0.01/ 0.001 units
4 to 20mA DC
0 to 50mV DC
0 to 200mV DC
0 to 1.25V DC
0 to 5.0V DC
0 to 10.0V DC
1 to 5.0V DC

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Vasai Road (E), Dist. Palghar – 401 210.
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Support: 07498799226 / 08767395333
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support@ppiindia.net
Jan 2022

References

• Factory Automation Products India | Automation Solutions in India

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