MEAN WELL DDRH-120 series 20W High Reliable 250-1500Vdc Ultra Wide Input DIN Rail Type DC-DC Converter Owner’s Manual

MEAN WELL DDRH-120 series 20W High Reliable 250-1500Vdc Ultra Wide Input

DIN Rail Type DC-DC Converter

Product Information

DDRH-120 DC-DC Converter Series
The DDRH-120 series is a high-reliable, ultra-wide input range DIN rail type DC-DC converter designed for use in various industrial applications. It has an input voltage range of 250~1500Vdc and is capable of providing output voltages of 12V, 24V, 32V, and 48V with a rated wattage of up to 120W. With a fanless design, the converter cools through free air convection, making it suitable for use in environments where noise and vibration are not allowed.

Features

• 6:1 ultra-wide input range (250~1500Vdc)
• Withstand 1700Vdc surge input for 10 seconds
• 63mm slim width
• 4KVac I/O high isolation (Reinforced isolation)
• Protections: Short circuit / Overload / Over voltage / Over temperature / DC input under voltage / DC input reverse polarity
• Can be installed on DIN rail TS-35/7.5 or 15
• DC output voltage adjustable (12~15V, 24~29V, 30~36V, 48~58V)
• DC OK relay contact
• 3 years warranty

Applications

• Photovoltaic power generation
• Renewable Energy System
• High voltage frequency conversion
• Industrial control system
• Semiconductor fabrication equipment
• Electro-mechanical apparatus
• Energy storage system (ESS)
• Charging pile
• Third rail
• Railway

Specifications

1500Vdc

Product Usage Instructions

To use the DDRH-120 DC-DC converter, follow these steps:

1. Select the appropriate model based on your required output voltage and current.
2. Ensure that the input voltage falls within the range of 250~1500Vdc and that the external input fuse is properly installed.
3. Connect the input terminals to the DC power source and the output terminals to your load device.
4. Adjust the output voltage if necessary using the voltage adjustment range.
5. Power on the converter and monitor the DC OK relay contact to ensure proper operation.

Note that the DDRH-120 DC-DC converter has various protections in place to prevent damage to the device or connected devices. In the event of a short circuit, overload, over voltage, over temperature, or DC input under voltage/reverse polarity, the converter will enter hiccup mode and shut down until the issue is resolved.

GTIN CODE
MW Search: https://www.meanwel.com/senviceGTIN.aspx

Description

DDRH-120 series is a 250 1500Vdc high reliable ultra-high input DIN rail type DC-DC converter which can supply stable working voltage for the load. It is suitable to be mounted on TS-35/7.5 or 15 rails. Main features are as following: easy to install DIN rail type, narrow width (63mm) in slim design, -40-+80° C wide range operating temperature, 4KVac high isolation voltage, operation at 5000m altitude, high efficiency, low ripple & noise, complete protections and so on. DDRH-120 is compliant with BS EN/EN61000-6-2 standard regarding immunity for industrial environments. It is suitable for industrial automation, surveillance, telecommunication and can be widely deployed in the applications of new energy generation such as solar power, and windmill power generation, for instances, photovoltaic power systems, high voltage inverting, DC bus centralized application, ESS, charging pile, railway and so forth.

Model Encoding

Product Specifications

MODEL| DDRH-120-12| DDRH-120-24| DDRH-120-32| DDRH-120-48
---|---|---|---|---

OUTPUT

| DC VOLTAGE| 12V| 24V| 32V| 48V
RATED CURRENT| 8.4A| 5A| 3.75A| 2.5A
CURRENT RANGE| 0 ~ 8.4A| 0 ~ 5A| 0 ~ 3.75A| 0 ~ 2.5A
RATED POWER| 100.8W| 120W| 120W| 120W
RIPPLE & NOISE (max.) **Note.2| 120mVp-p| 240mVp-p| 240mVp-p| 300mVp-p
VOLTAGE ADJ. RANGE| 12 ~ 15V| 24 ~ 29V| 30 ~ 36V| 48 ~ 58V
VOLTAGE TOLERANCE Note.3| ±1.5%| ±1.0%| ±1.0%| ±1.0%
LINE REGULATION| ±0.5%| ±0.5%| ±0.5%| ±0.5%
LOAD REGULATION| ±1.5%| ±1.5%| ±1.0%| ±1.0%
EXTERNAL CAPACITANCE LOAD (Max.)**| 4000μF| 2500μF| 2000μF| 1000μF

INPUT

| VOLTAGE RANGE Note.4| 250 ~ 1500Vdc

EFFICIENCY (Typ.)

| 300Vdc| 88%| 89%| 90%| 91%
800Vdc| 87%| 90%| 91%| 91%
1500Vdc| 84%| 86%| 87%| 87%
INRUSH CURRENT (max.)| COLD START     300A /1500Vdc       200A/800Vdc 70A/250Vdc
EXTERNAL INPUT FUSE| 4A/1500VDC, required(Please refer to page 4 for more details)

PROTECTION

| ****

OVERLOAD

| 105 ~ 135% rated output power
Protection type : Hiccup mode when output voltage<55%, recovers automatically after condition is removed;

Constant current limiting, recovers automatically after fault condition is removed within 55% ~ 100% rated output voltage

OVER VOLTAGE

| 16.5 ~ 21V| 33 ~ 42V| 40 ~ 48V| 62 ~ 70V
Protection type : Hiccup mode, recovers automatically after fault condition is removed
OVER TEMPERATURE| Protection type : Hiccup mode, recovers automatically after fault condition is removed

DC INPUT

| REVERSE POLARITY| By internal Bridge Diode, no damage, recovers automatically after fault condition removed
UNDER VOLTAGE LOCKOUT| Under voltage protection range:200 ~ 230Vdc , Under voltage release range:230 ~ 245Vdc
FUNCTION| DC OK SIGNAL| Relay contact rating(max.) : 30V / 1A resistive

ENVIRONMENT

| WORKING TEMP.| -40 ~ +80℃ (Refer to “Derating Curve”)
WORKING HUMIDITY| 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY| -40 ~ +80℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT| ±0.03%/℃ (0 ~ 50℃)
VIBRATION| Component: 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes; Mounting clip: Compliance to IEC60068-2-6
OPERATING ALTITUDE Note.5| 5000m
OVER VOLTAGE CATEGORY| OVCⅡ2000m; According to EN62109-1

SAFETY & EMC

(Note.7)

| SAFETY STANDARDS| IEC62109-1, BS EN/EN62109-1, EAC TP TC 004 approved; Design refer to UL1741(By request)
WITHSTAND VOLTAGE| I/P-O/P:4KVAC      I/P-FG :2KVAC        O/P-FG :2KVAC O/P-DC OK:0.5KVAC
ISOLATION RESISTANCE| I/P-O/P, 100M Ohms / 500VDC / 25℃/ 70% RH

EMC EMISSION

| Parameter| Standard| Test Level / Note
Conducted| BS EN/EN55032(CISPR32)| Class A
Radiated| BS EN/EN55032(CISPR32)| Class A
EMC IMMUNITY| BS EN/EN55035, BS EN/EN61000-6-2
Parameter| Standard| Test Level /Note
ESD| BS EN/EN61000-4-2| Level 3, 8KV air; Level 2, 4KV contact, criteria A
Radiated Susceptibility| BS EN/EN61000-4-3| Level 3, 10V, criteria A
EFT/Burest| BS EN/EN61000-4-4| Level 3, 2KV, criteria A
Surge| BS EN/EN61000-4-5| Level 4, 2KV/Vin+ ~ Vin-, 4KV/Vin ~ FG, criteria A
Conducted| BS EN/EN61000-4-6| Level 3, 10V, criteria A
Magnetic Field| BS EN/EN61000-4-8| Level 4, 30A, criteria A
OTHERS| MTBF| 257.2 hrs min.      MIL-HDBK-217F (25℃); 1596.3 hrs min. Telcordia TR/SR-332 (Bellcore) (25℃)
DIMENSION| 63125.2115mm (WHD)
PACKING| 0.845Kg; 12pcs/12.6Kg/1.02CUFT
NOTE| 1. All parameters NOT specially mentioned are measured at 800Vdc input, rated load and 25℃ of ambient temperature.

2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1μf & 47μf parallel capacitor.

3. Tolerance : includes set up tolerance, line regulation and load regulation.

4. Derating may be needed under low input voltage. Please check the derating curve for more details.

5. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).

6. Installation clearances : 40mm on top, 20mm on the bottom, 5mm on the left and right side are recommended when loaded permanently with full power. In case the adjacent device is a heat source, 15mm clearance is recommended.

7. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.”(as available on http://www.meanwell.com)

※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx

Block Diagram

Altitude Curve

DC OK Relay Contact

Mechanical Specification

Terminal Pin No. Assignment (TB3)

Terminal Pin No. Assignment (TB1,TB2)

External FUSE wiring instruction

External FUSE is required.FUSE specification 4A/1500Vdc. :
Suggested model:

Installation Instruction

This series fits DIN rail TS35/7.5 or TS35/15.
For installation details, please refer to the Instruction manual.

ADMISSIBLE DIN rail:TS35/7.5 OR TS35/15
(For reference only. Not included with unit.)

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>