PARKSIDE PPSK 40 A2 Plasma Cutter with Integrated Compressor Instruction Manual

: June 9, 2024
: PARKSIDE

Table of Contents

PARKSIDE PPSK 40 A2 Plasma Cutter with Integrated Compressor
Table of pictograms used
Introduction
Safety instructions
General plasma explanations
Before use
Using the device
Troubleshooting
Maintenance and cleaning
EC Declaration of Conformity
Warranty and service information
Service
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

PARKSIDE PPSK 40 A2 Plasma Cutter with Integrated Compressor

PARKSIDE-PPSK-40-A2-Plasma-Cutter-with-Integrated-Compressor-
product

Table of pictograms used

Attention!
Read the operating instructions!
Attention: possible risks!
Caution! Risk of electric shock!
Important note!
Electric shock from the welding electrode can be fatal!
Inhalation of welding fumes can endanger your health.
Welding sparks can cause an explosion or fire.
Arc beams can damage your eyes and injure your skin.
Electromagnetic fields can disrupt the function of cardiac pacemakers.
Insulation class
Protection type
Overheating protection and HRD display
Indicator lamp – mains connection.
AC – mains connection
Never use the device in the open air or when it’s raining!
The adjacent symbol of a crossed-out dustbin on the wheels indicates that this device is subject to the 2012/19/EU directive.
Made from recycled material.
Dispose of the device and packaging in an environmentally friendly manner!
Static frequency converter- transformer-commutator
Mains input; the number of phases and alternating current symbol and rated value of the frequency.
Greatest rated value of the welding time in continuous mode tON (max)
Cutting with the plasma cutter
Risk of serious injury or death.
Greatest rated value of the welding time in intermittent mode ΣtON
Rated value of the mains voltage
No-load voltage-rated value
Rated value of the cutting current
Greatest rated value of the mains current.

Introduction

Congratulations!
You have purchased one of our high-quality devices. Please familiarise yourself with the product before using it for the first time. To do this, please read through the following operating and safety instructions carefully. This tool must be set up or used only by people who have been trained to do so.

KEEP OUT OF THE REACH OF CHILDREN!

PLEASE NOTE:
The use of the term ‘product’ or ‘device’ in the following text refers to the plasma cutter with an integrated compressor named in these operating instructions.

Intended use
The device is intended for compressed-air plasma cutting of all electrically conductive metals. Observing the safety instructions and assembly instructions and operating information in the instructions for use is also a component of the intended use.

It is imperative to adhere to the applicable accident prevention regulations. The device must not be used:

in insufficiently ventilated rooms,
in moist or wet environments,
in explosive environments,
to defrost pipes,
in close proximity to people with cardiac pacemakers and
in close proximity to easily flammable materials.

Use the product only as described and only for the specific applications as stated. Keep these instruc-tions in a safe place. Ensure you hand over all documentation when passing the product on to anyone else. Any use that differs to the intended use as stated above is prohibited and potentially dangerous. Damage or injury caused by misuse or disregarding the above warning is not covered by the warranty or any liability on the part of the manufacturer. Commercial use will void the warranty.

Residual risk
Even if you operate the device as intended, there will be residual risks.

The following hazards may occur in conjunction with the construction and design of this plasma cutter:

Eye injuries due to glare,
Touching hot parts of the device or workpiece (burn injury),
In case of improper protection, risk of accident and fire through sparks and slag particles,
Harmful emissions from smoke and gases if there is a lack of air or if closed rooms are insufficiently extracted.

Reduce the residual risk by carefully using the device as intended and observing all instructions.

Scope of delivery

1 plasma cutter with integrated compressor
1 earthing cable with terminal
1 cutting cable incl. cutting burner
3 electrodes (1 pre-assembled)
1 set of operating instructions
3 burner sleeves (1 pre-mounted)
1 removable roller guide
1 compressed air hose
1 spare hose clamp

Parts description

PLEASE NOTE:
After unpacking the product, please check that all of the package contents are

present and that the device is in perfect condition. Do not use the device if it is defective.

1

| Plasma cutter with integrated com- pressor|

10

| Selector switch for compressed air supply
---|---|---|---

2

| Handle|

11

| Plasma burner control socket

3

| Mains plug|

12

| Earthing terminal connection socket

4

| Earthing cable|

13

| Plasma burner connection socket

5

| Earthing terminal plug|

14

| Current controller

6

| Plasma burner control plug|

15

| Mains indicator lamp

7

|

Plasma burner plug

|

16

| On/Off switch

I means switched on. O means switched off.

8

| Plasma burner|

17

| External compressed air access

8a

| Plasma burner button|

18

| Toggle switch for external compressed air

8b

| Nozzle clamping sleeve|

19

| Removable roller guide

8c

| Burner sleeve|

19a

| Locking screws

8d

| Electrode|

19b

| Fixing screws

8e

| Diffuser|

19c

| Guide rollers

8f

| Interlock switch|

20

| Compressed air hose

9

| Overheating protection and HRD display|

21

| Protective cap

Technical Specifications

Output:	15–40 A
Input:	230 V~ 50 Hz
Weight (with accessories):	approx. 11 kg
Dimensions:	396 × 200 x 245 cm
Insulation class:	H
Cutting performance:	0.1 mm – 12 mm (depending on the material)

Copper: 1–4 mm Stainless steel: 1–8 mm Aluminium: 1–8 mm

Iron: 1–10 mm

Steel: 1–12 mm

Working pressure:| 4–4.5 bar
Pressure of the integrated compressor:| 2.5–4 bar
Airborne noise from the compressor in accord- ance with ISO 3744:2010:| Under load:

Lpm (medium sound pressure level) 81.00 dB(A) Lw (sound power level) 88.98 dB (A)

Without load:

Lpm (medium sound pressure level) 81.67 dB(A) Lw (sound power level) 89.65 dB (A)

Measuring uncertainty: 1 dB(A)

Changes to technical and visual aspects of the product may be made as part of future developments without notice. Accordingly, no warranty is offered for the physical dimensions, information and specifications in these operating instructions. The operating instructions cannot therefore be used as the basis for asserting a legal claim.

Safety instructions

WARNING:

Please read through the operating instructions carefully before use. Familiarise yourself with the device, its proper use and the safety instructions based on these operating instructions. These form part of the product and must be available at all times.

RISK OF SERIOUS INJURY OR DEATH FOR INFANTS AND CHILDREN!
Never leave children unsupervised near packaging material. There is a risk of suffocation.

This device may be used by children aged 16 years and older, and by persons with reduced physical, sensory or mental capaci-ties, or a lack of experience and knowledge, if they are supervised or have been instructed in how to use the device safely and understand the dangers that may arise when using it. Do not allow children to play with the device. Cleaning and day-to-day mainte-nance must not be performed by children without supervision.
Repairs and/or maintenance work must only be carried out by qualified electricians.
Only use the cutting cable provided in the scope of delivery.
During operation, the device should not be positioned directly against the wall, covered or jammed between other devices so that sufficient air can always be absorbed through the ventilation slats. Make sure that the device is correctly connected to the supply voltage. Avoid any form of tensile stress of the power cable. Disconnect the mains plug from the socket prior to setting up the device in another location.
If the device is not in operation, always switch it off by pressing the ON/OFF switch and lock the interlock switch. Place the burner on an insulated surface and only carry out maintenance work after allowing it to cool down for 15 minutes.

Hot metal and sparks are blown off from the cutting arc. The flying sparks, hot metal as well as hot objects and hot device equipment can cause fires or burns. Check the working environment and make sure the workplace is suitable prior to using the device.

Remove all flammable material within 10 m of the plasma cutter. If this is not possible, cover the objects meticulously using suitable covers.
Do not make cuts in places where flying sparks could come into contact with flammable material.
Protect yourself and others from flying sparks and hot metal.
Please be careful because sparks and hot materials can easily fall through small gaps and openings while cutting and land on adjacent areas.
Please be aware that cutting on a ceiling, floor or a partition can cause a fire on the opposite side that is not visible.
Connect the power cable using the shortest route with a socket situated close to the workplace to prevent the power cable from being spread across the whole room and located on a surface which could cause an electric shock, sparks or fire outbreak.
Do not use the plasma cutter to defrost frozen tubes.

RISK OF ELECTRIC SHOCK:

ELECTRIC SHOCK FROM THE CUTTING ELECTRODE CAN BE FATAL.

Do not use the plasma cutter when it is raining or snowing.
Wear dry insulating gloves.
Do not touch the electrodes with bare hands.
Do not wear wet or damaged gloves.
Protect yourself from electric shock with insulation against the workpiece.
Do not open the device housing.
Additional protection against a shock from the mains power in the event a fault can be provided by using a fault-circuit inter-rupter, which is operated with a leakage current of no more than 30 mA and covers all mains-powered devices in close proximity. The fault-circuit interrupter must be suitable for all types of current.
There must be means of rapid electrical isolation of the cutting power source or the cutting circuit (e.g. emergency stop device) which are easily accessible.

DANGER FROM SMOKE EMISSION WHEN PLASMA CUTTING:

Inhalation of fumes which result from plasma cutting can endanger health.
Do not keep your head in the fumes.
Use the device in open areas.
Only use the device in well-ventilated spaces.

DANGER FROM FLYING SPARKS WHEN PLASMA CUTTING:

Cutting sparks can cause an explosion or fire.
Keep flammable substances away from the cutting location.
Do not use the plasma cutter near flammable substances.
Cutting sparks can cause fires.
Keep a fire extinguisher close by and an observer should be present to be able to use it immediately.
Do not carry out plasma cutting on drums or any other closed containers.

DANGER FROM ARC BEAMS:

Arc beams can damage your eyes and injure your skin.
Wear a hat and safety goggles.
Wear hearing protection and high, closed shirt collars.
Use a welding safety helmet and make sure that the filter setting is correct.
Wear complete body protection.

DANGER FROM ELECTROMAGNETIC FIELDS:

Cutting current generates electromagnetic fields.
Do not use if you have a medical implant.
Never wrap the cutting cable around your body.
Guide cutting cables together.

Welding mask-specific safety instructions

With the help of a bright light source (e.g. lighter) examine the proper functioning of the welding shield prior to starting with any cutting work.
Cut spatters can damage the protective screen. Immediately replace damaged or scratched protective screens.
Immediately replace damaged or highly contaminated or splattered components.
The device must only be operated by people aged 16 or over.
Please familiarise yourself with the cutting safety instructions.
To that end, you must also observe the safety instructions of your plasma cutter.
Always wear a welding helmet while welding and plasma cutting. If it is not used, you could sustain severe lesions to the retina.
Always wear protective clothing during welding and plasma-cutting operations.
Never use the welding shield without the protective screen because this could damage the optical unit. There is a risk of damage to the eyes!
Regularly replace the protective screen to ensure good visibility and fatigue-proof work.

An environment with increased electrical hazard
Environments with increased electrical hazard may be encountered, for example:

In workplaces where the space for movement is restricted, such that the operator is working in a forced position (e.g. kneeling, sitting, lying) and is touching electrically conductive parts;
In workplaces which are restricted completely or in part in terms of electrical conductivity and where there is a high risk through avoidable or accidental touching by the welder;
In wet, humid or hot workplaces where the air humidity or sweat significantly reduces the resistance of human skin and the insulat-ing properties or effect of protective equipment.
Even a metal conductor or scaffolding can create an environment with increased electrical hazard.

When using plasma cutters under electrically dangerous conditions, the output voltage of the plasma cutter must not be greater than 113 V when idling (peak value). The plasma cutter may not be used in these cases due to the output voltage.

Plasma cutting in tight spaces
When welding and plasma cutting in tight spaces this may pose a hazard through toxic gases (risk of suffocation). In tight spaces the device may only be operated if there are trained individuals in the immediate vicinity who can intervene if necessary. In this case, before starting to use the plasma cutter, an expert must carry out an assessment in order to determine what steps are necessary, in order to guarantee safety at work and which precautionary measures should be taken during the actual cutting procedure.

Total of no-load voltages
When more than one plasma power source is operated at the same time, their no- load voltages may add up and lead to an increased electrical hazard. The plasma power sources must be clearly marked with their individual control units and connections, in order to be able to identify which device belongs to which circuit.

Using shoulder straps
The plasma cutter must not be used if the device is being carried e.g. with a shoulder strap or handle. This is intended to prevent:

The risk of losing your balance if the lines or hoses which are connected are pulled.
The increased risk of an electric shock as the operator comes into contact with the earth if he/she is using a Class I plasma cutter, the housing of which is earthed through its conductor.

Protective clothing
At work, the operator must protect his/her whole body by using appropriate clothing and face protection against radiation and burns. The following steps must be observed:

Wear protective clothing prior to cutting work.
Wear gloves.
Open windows to guarantee air supply.
Wear protective goggles.
Gauntlet gloves made of a suitable material (leather) must be worn on both hands. They must be in perfect condition.
A suitable apron must be worn to protect clothing from flying sparks and burns. When specific work, e.g. overhead cutting, is required, a protective suit must be worn and, if necessary, even head protection.

Protection against rays and burns

Warn of the danger to the eyes by hanging up a sign saying “Caution! Do not look into flames!” in the work area. The workplaces must be shielded so that the persons in the vicinity are protected. Unauthorized persons must be kept away from cutting work.
The walls in the immediate vicinity of fixed workplaces should neither be brightly colored or shiny. Windows up to head height must be protected to prevent rays being transmitted or reflecting through them, e.g. by using suitable paint.

EMC Device Classification
According to the standard IEC 60974-10, this is a plasma cutter in electromagnetic compatibility Class A. Class A devices are devices that are suitable for use in all other areas except living areas and areas that are directly connected to a low-voltage supply mains that (also) supplies residential buildings. Class A devices must adhere to the Class A limit values.

WARNING:
Class A devices are intended for use in an industrial environment. Due to the power-related as well as the radiated interference variables, difficulties might arise in ensuring electromagnetic compatibility in other environments. Even if the device complies with the emission limit values in accordance with the standard, such devices can still cause electromagnetic interference in sensitive systems and devices. The user is responsible for faults caused by the arc while working, and the user must take suitable protective measures. In doing so, the user must consider the following:

power cables, control, signal and telecommunication lines
computer and other microprocessor-controlled devices.
television, radio and other playback devices
electronic and electrical safety equipment
persons with cardiac pacemakers or hearing aids
measurement and calibration devices
noise immunity of other devices in the vicinity
the time of day at which the cutting work is performed.

The following is recommended to reduce possible interference radiation:

the plasma cutter must be regularly maintained and kept in good condition
cutting cables should be completely unwound and installed parallel on the floor, if possible
devices and systems at risk of interference radiation must be removed from the cutting area if possible, or shielded.

General plasma explanations

Plasma cutters are operated by pushing pressurised gas, e.g. air, through a small pipe. In the centre of the pipe, there is a negatively charged electrode that is directly above the nozzle. The vortex ring causes the plasma to rotate quickly. If you supply the negative electrode with current and make the tip of the nozzle touch the metal, this connection creates a closed, electrical circuit. A powerful spark occurs between the electrode and the metal. While the gas flows into the pipe, the spark heats up the gas until it has reached the plasma condition. This reaction causes a current from the controlled plasma with a temperature of 16,649 ºC or more that moves at speed of 6.096 m/sec and the metal transforms into steam and molten discharge. The plasma itself conducts electrical current. The working circuit that allows the arc to occur remains as long as current is supplied to the electrode and the plasma remains in contact with the metal to be processed.

PLEASE NOTE: This machine is only designed to use compressed air as “gas”.

Before use

Installation environment
Make sure that the working area is sufficiently ventilated. If the device is used without sufficient cooling, the power-on time reduces and it can result in overheating.

Additional protection can be required for this purpose:

The device must be free-standing with a gap of at least 0.5 m all around.
Ventilation slots must not be blocked or covered.
The device must not be used as a storage place and tools or other items must not be placed on the device.
It must be operated in a dry and well-ventilated working environment.

Selecting compressed air supply
Press the selector switch for the compressed air supply 10 in order to select the compressed air source.

In INT position (Figure J) the compressed air supply is provided by the integrated compressor. In EXT position (Figure K) by an external compressor.
When using the integrated compressor, switch the toggle switch for external compressed air the “closed” position (Figure L).

Procedure when using an external compressor

PLEASE NOTE:
For plasma cutting, a pressure of 4–4.5 bar is recommended. Adjust this accordingly on your compressor. Please bear in mind that the pressure can lower while setting the air pressure. Thus, in a hose length measuring 10 m and an internal diameter of 9 mm it drops by approx. 0.6 bar.

The compressed air source must have a filter and regulator.

Connect the compressed air hose 20 on the back of the plasma cutter 1 to the compressed air connection 17. To do so, insert the side of the compressed air hose into the compressed air connection 17 of the plasma cutter 1 without a quick connector (see Fig. I).
The pressure can be adjusted using the pressure regulator on your compressor. Select a pressure of 4–4.5 bar.
In order to release the compressed air hose 20 again, you must press the locking mechanism of the compressed air connection 17 and pull out the compressed air hose 20 at the same time (see Fig. I).
Switch the toggle switch for external compressed air 18 to the “open” position (Figure M).

Connecting the cutting burner

Remove the cover 21 of the connection socket 13.
Insert the plasma burner plug 7 into the plasma burner connection socket 13 and tighten the plasma burner plug hand-tight 7 (see Fig. A+B).
Plug the plasma burner control plug 6 into the plasma burner control socket 11 and tighten the union nut hand-tight (see Fig. A+B). $PARKSIDE-PPSK-40-A2-Plasma-Cutter-with-Integrated-Compressor-fig- $1$$

Connecting the earthing cable
Connect the earthing terminal plug 5 with the earthing terminal connection socket 12. Make sure that the connecting shaft is first connected and then turned. The connecting shaft must face upwards when plugging in the earthing cable plug 5 . After plugging in, the connecting shaft must be rotated in a clockwise direction until it reaches the stop, in order to lock it in place (see Fig. A+B).

This does not require force!

Fitting the removable roller guide (optional)
Push the removable roller guide 19 over the nozzle clamping sleeve 8b, until the locking screws 19a are completely above the black area of the plasma burner 8 (behind the gap at the back of the nozzle clamping sleeve 8b) (see Fig. N). Now fix the locking screws 19a. The guide rollers 19c are now positioned such that the required distance between the workpiece and burner sleeve 8c is set. The roller guide is then fixed in place 19 by tightening the fixing screws 19b (see Fig. N). Make sure that both guide rollers 19c are always set to the same height, in order to enable straight cutting. You can see a correctly fitted roller guide in Fig. N. $PARKSIDE-PPSK-40-A2-Plasma- Cutter-with-Integrated-Compressor-fig- $14$$

Using the device

Operation

Set the plasma cutter 1 up in a dry and well-ventilated area.
Position the machine in the vicinity of the workpiece.
Clamp the earthing terminal 4 onto the workpiece to be cut and make sure that there is a good electrical contact.
Press the on/off switch 16.
Set the cutting current on the current controller 14. If the arc beam is interrupted the cutting current must be set higher if necessary. If the electrode burns through frequently, then the cutting current must be set lower.
Position the plasma cutter 8 on the workpiece so that the burner sleeve 8c is free and that a blowback of the molten metal is not possible. Push the interlocking switch 8f forwards to lock the plasma burner button 8a in place. Press the plasma burner button 8a. The transmitted cutting arc is ignited on the edge of the sheet in this manner.
Start cutting slowly and then increase the speed in order to achieve the desired cutting quality.
The speed must be regulated so that a good cutting capacity can be achieved.
When the cutting work is complete push the interlocking switch 8f backward again.

PLEASE NOTE:
To cut in manual cutting mode, pull the overlying burner across the workpiece while maintaining a constant speed. To achieve the perfect cut, it is important for the material thickness to comply with the correct cutting speed. If the cutting speed is too low, the cutting edge will be blunt due to the severe heat input. The optimal cutting speed is achieved once the cutting jet is slightly inclined towards the rear while cutting. If the plasma burner button is released 8a, the plasma jet goes out and the power supply switches off. The gas continues to flow for approx. 5 seconds in order to cool the burner. During the gas post-flow time, the plasma cutter 1 must not be switched off to avoid damaging the plasma burner 8 as a result of overheating.

ATTENTION:
The device must be left on for approx. 2–3 minutes once the cutting work has been completed. The cooler cools the electronics.

Overheating protection and HRD display
If the device overheats, the overheating protection and HRD display 9 lights up yellow. The output voltage will be lowered to zero. After the device has cooled down (approx. 10 minutes) you can resume work.

If you press the burner button and the electrical contact is not good, the hazard reduction device (HRD) will inhibit the voltage output. The overheating protection and HRD display 9 lights up blue.

Types of plasma cutting

Drag cutting
Hold the tip of the burner sleeve 8c low over the workpiece and press the plasma burner button 8a. Now move the burner sleeve until 8c there is contact with the workpiece and the cutting arc is fixed. Once the cutting arc has been generated, move the plasma burner 8 in the desired direction. Makes sure that burner sleeve is slightly 8c angled and that contact with the workpiece is maintained. This working method is called drag cutting. Avoid quick movements. A sign of quick movements is sparks that fall off the top of the workpiece. Move the plasma burner 8 at a speed in which the spark accumulation is concentrated on the bottom side of the workpiece. Ensure the material is completely separated prior to continuing with this process. Set the necessary drag speed.

Distance cutting
In some case, it is beneficial cut while holding the burner sleeve 8c at a height of 1.5 mm to 3 mm above the workpiece. This reduces the quantity of material that is blown back into the tip. This makes it possible to penetrate thicker material thicknesses. Distance cutting should be used if penetration or furrow work is carried out. Furthermore, the “distance” working technique can be used when you need to cut sheet metal to minimise the risk of material splashing back which could damage the tip.

Perforation
To drill through place the tip approx. 3 mm above the workpiece. Hold the plasma burner 8 at a slight angle to guide the sparks away from the burner sleeve 8c and your body. Press the plasma burner button 8a and lower the tip of the plasma burner until there is a main cutting arc and sparks begin to form. Test the perforation on a test object that is no longer needed and once there are no problems start drilling through at the previously defined cutting line on your workpiece. Check the plasma burner 8 for wear and tear, cracks or exposed cable pieces. Replace or repair them prior to using the device. A badly worn burner sleeve 8c contributes to the reduction of speed, voltage and unclean separation. An indication of a badly worn burner sleeve 8c is an extended or oversized nozzle opening. The external electrode 8d must not be recessed by more than 3.2 mm. Replace it if it is more worn than the specified dimension.

Troubleshooting

Faults	Cause of fault	Troubleshooting
Indicator lamp does not light up?	■ No electrical connection.

■ ON/OFF switch set to off.

| ■ Check whether the device is connected to the socket.

■ Set switch to ON.

Ventilator does not work?| ■ Power line interrupted.

■ Ventilator power line faulty.

■ Ventilator faulty.

| ■ Check whether the device is connected to the socket.
Warning lamp switches on?| ■ Overheating protection switched on.

■ Input voltage too high.

| ■ Allow device to cool down.

■ Input voltage according to type plate.

No output current?| ■ Machine faulty.

■ Overvoltage protection activated.

| ■ Machine must be repaired.

■ Allow device to cool down.

Output current does not decrease?| ■ Input voltage too low.

■ Connection cable cross-section too small.

| ■ Observe input voltage according to type plate.
Arc stops during cutting?| ■ Cutting speed too low.

■ Plasma burner 8 is held too high and too far away from the material.

■ Plasma burner component parts are worn 8b , 8c , 8d , 8e.

■ Workpiece no longer connected to the earthing

cable.

| ■ Increase the cutting speed until the problem no longer exists.

■ Lower the plasma burner 8

to the recommended height.

■ Check and replace worn parts.

■ Check the connections.

Insufficient penetration?| ■ Cutting speed too fast.

■ Burner sleeve 8c **** is not straight

■ Metal is too thick.

■ Plasma burner component

parts are worn 8b , 8c , 8d , 8e.

| ■ Slow down the working speed

■ Adjust the inclination.

■ Several cycles necessary.

■ Check and replace worn parts.

Air flow cannot be regulated?| ■ Compressed air hose damaged or faulty.

■ Valve/manometer fails.

| ■ New connection of the line.
---|---|---
HF-arc is not created?| ■ The burner switch is faulty.

■ Soldering point on the burner switch or plug loosened.

■ Valve/manometer fails.

| ■   Replace electrode.
Bad ignition?| ■   Burner wear parts damaged or worn.| ■   Change wear parts.
Plasma burner 8 is not ready for operation?| ■   Current switch is switched off.

■ Air transmission is restricted.

■ Workpiece is not connected to the earthing terminal.

| ■ Switch the current switch to “on”.

■ Another indication of this is a green flame. Check the air supply.

■ Check the connections.

Sparks fly upwards, instead of down through the material?| ■ The plasma beam does not penetrate the material.

■ Burner sleeve 8c is too far away from the material.

■ Material was probably not earthed properly.

■ Lifting speed is too quick.

| ■ Increase the current.

■ Reduce the gap between the burner sleeve 8c and material.

■ Check the connection for correct earthing.

■ Reduce the speed.

Initial cut but not completely drilled through?| ■ Potential connection problem.| ■ Check all connections.
Slag formation on interfaces?| ■ Tool/material creates heat.

■ Cutting speed too low or current too high.

■ Plasma burner component parts are worn 8b , 8c , 8d , 8e.

| ■ Allow the material to cool down and then continue cutting.

■ Increase the speed and/or reduce the current until the slag has been reduced to a minimum.

■ Check and replace worn parts.

Consumables wear quickly?| ■ Performance was overstretched.

■ Arc control time exceeded.

■ Incorrect plasma burner assembly.

■ Insufficient air supply, pressure too low.

■ Faulty air compressor.

| ■ Material too thick, increase the angle to avoid material from being blown back into the tip.

■ Do not control the arc for more than 5 seconds. You can also start with contact between the burner sleeve 8c and metal or with a

3 mm distance to the metal.

■ Check the performance of the external air compressor and make sure the pressure is 4–4.5 bar.

Maintenance and cleaning

Maintaining the burner
Switch off the main power supply and the main switch of the device prior to carrying out maintenance or repair work on the plasma cutter.

The consumables displayed in Figure F are the electrode 8d, diffuser 8e and the burner sleeve 8c. They can be replaced once the nozzle clamping sleeve 8b has been unscrewed.
The electrode 8d must be replaced if there is a crater of approximately 1.5 mm depth in the centre.

ATTENTION:
To pull the electrode out, do not apply irregular pressure, gradually increase pressure until the electrode comes out. Then insert the new electrode into the holder. The burner sleeve 8c must be replaced if the central bore is damaged or if it has expanded in comparison to the bore of a new nozzle. If the electrode 8d or the burner sleeve 8c are replaced too late, this can result in the parts overheating. This can reduce the lift cycle of the diffuser 8e.

Once replaced, make sure the nozzle clamping sleeve 8b is tightened sufficiently.

ATTENTION:
The nozzle clamp sleeve 8b must only be screwed on to the burner 8 once it has been equipped with the electrode 8d, diffuser 8e and burner sleeve 8c. If these parts are missing, the device may malfunction and it may create a hazard for the operating personnel.

Maintenance

PLEASE NOTE:
The plasma cutter must be regularly maintained for perfect function and to comply with the safety requirements. Improper and wrong operation may cause failures and damage to the device. Repairs must only be carried out by qualified specialists. Switch off the main power supply and the main switch of the device prior to carrying out maintenance or repair work on the plasma cutter.

Cleaning

Regularly clean the outside of the plasma cutter and its accessories. Use compressed air, cotton waste or a brush to remove dirt and dust.
In case of a defect or a necessary replacement of equipment parts, please contact the appropriate qualified personnel.

Storage
If you will not be using the device for a while, protect it from dust by storing it in a clean and dry place.

Information about recycling and disposal

DO NOT DISPOSE OF ELECTRICAL TOOLS IN HOUSEHOLD WASTE! DON’T THROW AWAY – RECYCLE!
According to European Directive 2012/19/EU, used electrical devices must be collected separately for environmentally compatible recycling or recovery. Electrical and electronic devices which have become waste are called old devices. Owners of old devices are obliged to place them in a collection which is separate from unsorted municipal waste.

Owners of old devices have old batteries and old rechargeable battery packs, which are not enclosed by the old device, as well as bulbs which must be separated from the device before it is handed in at a collection point. This does not apply if the old devices are handed in to public waste disposal authorities and they are separated from other old devices there for the purposes of preparation for recycling. If you are unsure, please contact an independent specialist. Owners of old devices from private households can hand these in to collection points for public waste disposal authorities or collection points which have been set up by manufacturers or distributors in line with the ElektroG (German disposal of electrical equipment act). The disposal of defective devices which you have sent in will be carried out free of charge. You can also return the old device to your Lidl branch, free of charge. As the end user, it is your responsibility to delete any personal information on the old devices to be disposed of.

Please return this device, accessories and packaging to your local recycling depot. Do not dispose of electrical appliances in household waste! This satisfies your legal obligations while also making an important contribution to protecting the environment. Please note the marking on the different packaging materials and separate them as necessary. The packaging materials are marked with abbreviations (a) and digits (b) with the following definitions: 1–7: Plastics, 20–22: Paper and cardboard, 80–98: Composite materials.

EC Declaration of Conformity

We,
C. M. C. GmbH
Responsible for documentation:
Dr. Christian Weyler
Katharina-Loth-Str. 15
66386 St. Ingbert
GERMANY
hereby take sole responsibility for declaring that the product

Plasma cutter with integrated compressor PPSK 40 A2

IAN: 383214_2110
Art. no.: 2509
Year of manufacture: 2022/34
Model: PPSK 40 A2

meets the basic safety requirements as specified in the European Directives

EC Guideline on Electromagnetic Compatibility
2014 / 30 / EU

RoHS Directive
2011 / 65 / EU

EC low-voltage directive (voltage supply only)
2014 / 35 / EU

Machinery Directive (compressor only)
2006 / 42 / EC
and the amendments to these Directives.

The object of the declaration described above meets the requirements of Directive 2011/65/EU of
the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment. This conformity assessment is based on the following harmonised standards:

EN 60974-6:2016
EN 60974-10:2014 + A1:2015
EN 1012-1:2010
EN ISO 12100:2010

St. Ingbert, 04.04.2022

Dr. Christian Weyler
– Quality Assurance –

Warranty and service information

Warranty from Creative Marketing & Consulting GmbH

Dear Customer,
The warranty for this equipment is 5 years from the date of purchase. In the event of product defects, you have legal rights against the retailer of this product. Your statutory rights are not affected in any way by our warranty conditions, which are described below.

Warranty conditions
The warranty period begins on the date of purchase. Please retain the original sales receipt. This document is required as your proof of purchase.

Should this product show any defect in materials or manufacture within 5 years from the date of purchase, we will repair or replace it – at our discretion – free of charge. This warranty service requires that you retain the proof of purchase (sales receipt) for the defective device for the five-year period and that you briefly explain in writing what the fault entails and when it occurred.

If the defect is covered by our warranty, we will repair and return your product or send you a replace-ment. The original warranty period is not extended when a device is repaired or replace.

The warranty period and statutory claims for defects
The warranty period is not extended by the guarantee. This also applies to replaced and repaired parts. Any damages or defects detected at the time of purchase must be reported immediately after unpacking. Any incidental repairs after the warranty period are subject to a fee.

Extent of warranty
This device has been manufactured according to strict quality guidelines and carefully inspected before delivery.

The warranty applies to material and manufacturing defects only. This warranty does not extend to product parts, which are subject to normal wear and tear and can thus be regarded as consumable parts, or for damages to fragile parts, e.g. switches, rechargeable batteries or parts made from glass.

This warranty is voided if the product becomes damaged or is improperly used or maintained. For proper use of the product, all of the instructions given in the operating instructions must be followed precisely. If the operating instructions advise you or warn you against certain uses or actions, these must be avoided in all circumstances. The product is for consumer use only and is not intended for commercial or trade use. The warranty becomes void in the event of misuse and improper use, use of force, and any work on the device that has not been carried out by our authorized service branch.

Processing of warranty claims
To ensure prompt processing of your claim, please follow the instructions given below.

Please retain proof of purchase and the article number (e.g. IAN) for all inquiries. The product number can be found on the type plate, an engraving, the cover page of your instructions (bottom left), or the sticker on the back or underside of the device. In the event of malfunctions or other defects, please first contact our service department below by phone or email. If your product is found to be defective, you can then send your product with proof of purchase (till receipt) and a statement describing what the fault involves and when it occurred free of charge to the service address given.

PLEASE NOTE:
You can download this handbook and many more, as well as product videos and software at www.lidl-service.com.

With this QR code you can gain immediate access to the Lidl Service page (www .lidl-service.com) and you can open your operating instructions by entering the article number (IAN) 383214.