AcuityBrands LBR4 4 Inch Round Retrofit Instruction Manual

LBR4 4 Inch Round Retrofit
Instruction Manual

LED IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL SAFETY INSTRUCTIONS!
SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION

• To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels.
• Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions.
• Installation and service of luminaires should be performed by a qualified licensed electrician.
• Maintenance of the luminaires should be performed by person(s) familiar with the luminaires’ construction and operation and any hazards involved. Regular fixture maintenance programs are recommended.
• It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non-abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary.
• DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced.
• Recycle: For information on how to recycle LED electronic products, please visit www.epa.gov.
• These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired or should  particular problems arise which are not covered sufficiently for the purchaser’s or owner’s purposes, this matter should be referred to Acuity Brands Lighting, Inc.

WARNING
RISK OF ELECTRIC SHOCK
✓ Disconnect or turn off power before installation or servicing.
✓ Verify that supply voltage is correct by comparing it with the luminaire label information.
✓ Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements.
✓ All wiring connections should be capped with UL approved recognized wire connectors.
CAUTION
RISK OF INJURY
✓ Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance.
✓ Avoid direct eye exposure to the light source while it is on.
WARNING
RISK OF BURN
✓ Allow lamp/fixture to cool before handling. Do not touch enclosure or light source.
✓ Do not exceed maximum wattage marked on luminaire label.
✓ Follow all manufacturer’s warnings, recommendations and restrictions for: driver type, burning position, mounting locations/methods, replacement and recycling.
CAUTION
RISK OF FIRE
✓ Keep combustible and other materials that can burn, away from lamp/lens.
✓ Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying. The retrofit kit is accepted as a component of a luminaire where the suitability of the combination shall be determined by authorities having jurisdiction. Product must be installed by a qualified electrician in accordance with the applicable with the applicable and appropriate electrical codes. The installation guide does not supersede local or national regulations for electrical installations.
WARNING
RISK OF ELECTRIC SHOCK
✓ Install this kit only in luminaires that have the construction features and dimensions shown in the photographs and/or drawings and where the input rating of the retrofit  kit does not exceed the input rating of the luminaire.
✓ LED Retrofit Kit installation requires knowledge of luminaires electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician.
✓ Do not make or alter any open holes in an enclosure of wiring or electrical components during kit installation.
✓ WARNING – To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.
CAUTION: RISK OF PRODUCT DAMAGE
✓ Never connect components under load.
✓ Do not mount or support these fixtures in a manner that can cut the outer jacket or damage wire insulation.
✓ Controls for dimming, auto-sensing, or remote control of a luminaire that are not factory-wired to the luminaire must be checked for compatibility with the luminaire prior to installation. LED fixtures must be powered directly off a switched circuit.
✓ Unless individual product specifications deem otherwise: Do not restrict fixture ventilation. Allow for some volume of airspace around fixture. Avoid covering LED fixtures with insulation, foam, or other material that will prevent convection or conduction cooling.
✓ Unless individual product specifications deem otherwise: Do not exceed fixtures maximum ambient temperature.
✓ Only use fixture in its intended location.
✓ LED products are Polarity Sensitive. Ensure proper Polarity before installation.
✓ Electrostatic Discharge (ESD): ESD can damage LED fixtures. Personal grounding equipment must be worn during all installation or servicing of the unit.
✓ Do not touch individual electrical components as this can cause ESD, shorten lamp life, or alter performance.
✓ Some components inside the fixture may not be serviceable. In the unlikely event your unit may require service, stop using the unit immediately and contact an ABL representative for assistance.
✓ Always read the fixtures complete installation instructions prior to installation for any additional fixture specific warnings.
✓ Always ensure that the electrical distribution system is up to NEC (and any applicable local code) requirements.
✓ Verify that power distribution system has proper grounding. Lack of proper earth ground can lead to fixture failure and may void warranty.
Choose either Part 15 OR Part 18 and move to Page 3 Installation Instructions under Delivery. Lithonia Outdoor will always use Part 15. All luminaires that contain electronic devices that generate frequencies above 9kHz from any component within the luminaire comply with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference
2. This device must accept any interference received, including interference that may cause undesired operation

This device complies with Part 18 of the FCC Rules but may cause interference with cordless and cell phones, radios, televisions, and other electronic devices. To correct the problem, move the device away from the luminaire or plug into a different outlet. This product may cause interference to radio equipment and should not be installed near maritime safety communications equipment or other critical navigation or communications equipment operating between 0.45-30MHz.
Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit www.acuitybrands.com.

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Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products.
ABL LED General Warnings, Form No. 503.203 © 2010, 2016 Acuity Brands Lighting, Inc. All rights reserved. 12/01/10
These installation instructions are used for installing the following luminaires.

Ceiling opening chart

Type| Series| Aperture| Trim
Flange OD| Min ceiling
opening| Ceiling
Thickness| Max ceiling
opening| Max Ceiling
Opening with
Goof Ring| Overall Goof
Ring OD
---|---|---|---|---|---|---|---|---
ROUND| LBR4| 4-1/4″| 5-7/16″| 4-1/2″| 1-1″| 5-1/8″| 5-1/8″| 7-1/4″
1//22″| 5-3/4″
LBR6| 5-5/16″| 7-5/8″| 5-3/4″| 1/2″| 7-1/8″| 7-1/8″| 9-1/4″
1-1/2″| 7-3/8″| 7-1/2″
LBR8| 7-1/6″| 9-3/16″| 7-3/4″| 1-1″| 8-7/8″| 9-1/4″| 11-1/4″
1//22″| 9-5/8″
SQUARE| LBR4| 4-1/4″| 5-7/16″| 4-1/2″| 1/2″-1-1/2″| 5-1/8″| NA| NA
LBR6| 6-1/4″| 7-1/2″| 6-1/2″| 1/2″-1-1/2″| 7-1/4″| NA| NA

Identification of LBR Luminaires

Identification of LBR Luminaires![AcuityBrands LBR4 4 Inch Round Retrofit

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LBR with EC1/EC6 whip option installation

1. Remove existing lamp, reflector, reflector retention clips, and ballast. Leaving building supply and dimming wires in place.
2. Remove the cover from the existing junction box. Connect the LBR EC1/EC6 flexible conduit into an open knock-out. 
3. Make the proper supply and dimming wire connections. Bypassing any thermal device. Reinstall junction box cover.
4. For switchable product, adjust driver CCT and lumen outputs to the desired position.
5. Thread the driver housing into the ceiling cut-out and rest onto an existing frame or ceiling.
6. Rotate the springs into an upright vertical position. Insert the fixture into the ceiling cut-out and carefully release the springs. Warning: Do not place hand underneath springs during removal process. Snapping of the springs can cause hand injuries.
7. Verify the reflector trim in flush with ceiling and centered in the opening.

LBR with QDS whip option installation

1. Remove existing lamp, reflector, reflector retention clips, and ballast. Leaving building supply and dimming wires in place.

2. Disassemble the QDS housing and the quick connectors.            

3. Remove the cover from the existing junction box. Connect the QDS junction box flexible conduit into an open knock-out.Make the proper supply and dimming wire connections. Bypassing any thermal device. Reinstall junction box cover.
   

4. For switchable product, adjust driver CCT and lumen outputs to the desired position.

5. Reassemble QDS junction box flexible conduit to the mating QDS fixture flexible conduit by connecting the quick connectors and QDS housing.

6. Thread the driver housing into the ceiling cut-out and rest onto an existing frame or ceiling.

7. Rotate the springs into an upright vertical position. Insert the fixture into the ceiling cut-out and carefully release the springs. Warning: Do not place hand underneath springs during removal process. Snapping of the springs can cause hand injuries.

8. Verify the reflector trim in flush with ceiling and centered in the opening.

LBR base fixture installation

1. Remove LBR driver housing cover.

2. Connect power supply whip from existing junction box to the LBR driver housing.

3. Make the proper supply and dimming wire connections. Reinstall driver housing cover.
   

4. Thread the driver housing into the ceiling cut-out and rest onto an existing frame or ceiling.

5. Rotate the springs into an upright vertical position. Insert the fixture into the ceiling cut-out and carefully release the springs. Warning: Do not place hand underneath springs during removal process. Snapping of the springs can cause hand injuries.

6. Verify the reflector trim in flush with ceiling and centered in the opening.

LBR with ELR and E10WCPR option installation

Note:
Top access or 17 ½” of plenum height required for installation.

1. Determine mounting location of remote test switch. Test switch is to be mounted in a single gang junction box (by others). Install single gang box into ceiling next to the fixture.
2. Remove LBR driver housing cover.
3. Remove KO from driver housing and connector supply whip.
4. Make the proper supply and dimming wire connections. See IOTA emergency battery installation instructions for more detailed wiring information. Reinstall driver housing cover.
5. Thread the emergency battery test switch and unit connector whip into the ceiling opening. Connect whip to the single gang junction box.
6. Thread the emergency battery and driver housing into the ceiling cut-out and rest onto an existing frame or ceiling.
7. Rotate the springs into an upright vertical position. Insert the fixture into the ceiling cut-out and carefully release the springs. Warning: Do not place hand underneath springs during removal process. Snapping of the springs can cause hand injuries.
8. Verify the reflector trim in flush with ceiling and centered in the opening.

6 Make the proper test switch connection. Mate the unit connector, the electrical system is now complete.7 Fasten the faceplate to the single gang junction box with the mounting screws.

LBR with E10WCP option installation

Note:
Top access or 17 ½” of plenum height required for installation.

1. See section F for general instructions for installing a LBR with a emergency battery.
2. The E10WCP battery has the test switched integral to the reflector and the unit connector located in the driver housing.

Lithonia Lighting
One Lithonia way Conyers Georgia 30012
Phone: 1-800-705-SERV (7378)
www.Lithonia.com
912-00125
© Acuity Brands Lighting, Inc. 2015
All Rights Reserved.

References

• Acuity Brands | Lighting, Controls, and Building Management Solutions
• U.S. Environmental Protection Agency | US EPA
• Lithonia Lighting® | Best Value in Lighting

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