AcuityBrands LED Lighting Fixture Instruction Manual

May 15, 2024
AcuityBrands

LED Lighting Fixture

Specifications

  • Installation: Indoor use only
  • Power: AC 100-240V
  • Wattage: Refer to luminaire label
  • Material: Metal and plastic
  • Dimensions: Varies per model

Product Usage Instructions

Safety Precautions

Before installing or servicing the product, ensure to follow
these safety precautions:

  • Disconnect or turn off power before installation or
    servicing.

  • Wear gloves and safety glasses during handling, installation,
    and maintenance.

  • Avoid direct eye exposure to the light source when in use.

  • Allow the lamp/fixture to cool before handling to prevent
    burns.

  • Keep combustible materials away from the lamp/lens to prevent
    fire hazards.

Electrical Connections

When making electrical connections, adhere to the following
guidelines:

  • Verify the supply voltage matches the luminaire label
    information.

  • Follow the National Electrical Code (NEC) and local code
    requirements for wiring connections.

  • Cap all wiring connections with UL approved wire
    connectors.

Product Handling

Handle the product with care to prevent damage:

  • Avoid mounting fixtures in a way that may damage wire
    insulation.

  • Do not exceed the maximum wattage indicated on the luminaire
    label.

  • Ensure proper ventilation around the fixture and do not cover
    with insulation materials.

Maintenance and Troubleshooting

If you encounter any issues or require maintenance:

  • Contact an authorized representative for assistance if service
    is needed.

  • Always read the complete installation instructions for specific
    warnings and guidelines.

  • Ensure the electrical distribution system meets NEC and local
    code requirements.

Frequently Asked Questions (FAQ)

Q: Can I operate the product outdoors?

A: No, this product is designed for indoor use only. Operating
it outdoors may lead to damage or hazards.

Q: What should I do if the fixture overheats?

A: Turn off the fixture immediately and allow it to cool down.
Check for any obstructions to ventilation and ensure proper airflow
around the fixture.

Q: How do I know if the product is compatible with dimming

controls?

A: Check the manufacturer’s specifications or consult with a
professional to ensure compatibility with dimming controls before
installation.

READ AND FOLLOW ALL SAFETY INSTRUCTIONS!
SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION
· To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels.
· Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions. · Installation and service of luminaires should be performed by a qualified licensed electrician. · Maintenance of the luminaires should be performed by person(s) familiar with the luminaires’ construction and operation and any
hazards involved. Regular fixture maintenance programs are recommended. · It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level
and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non-abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary. · DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced. · Recycle: For information on how to recycle LED electronic products, please visit www.epa.gov. · These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired, or should particular problems arise which are not covered sufficiently for the purchaser’s or owner’s purposes, this matter should be referred to Acuity Brands Lighting, Inc.

WARNING RISK OF ELECTRIC SHOCK
Disconnect or turn off power before installation or servicing.
Verify that supply voltage is correct by comparing it with the luminaire label information.
Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements.
All wiring connections should be capped with UL approved recognized wire connectors.
CAUTION RISK OF INJURY
Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance.
Avoid direct eye exposure to the light source while it is on.

WARNING RISK OF BURN Allow lamp/fixture to cool before handling. Do not touch enclosure or light source. Do not exceed maximum wattage marked on luminaire label. Follow all manufacturer’s warnings, recommendations and restrictions for: driver type, burning position, mounting locations/methods, replacement and recycling.
CAUTION RISK OF FIRE Keep combustible and other materials that can burn, away from lamp/lens. Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying.

CAUTION: RISK OF PRODUCT DAMAGE
Never connect components under load. Do not mount or support these fixtures in a manner that can cut the outer jacket or damage wire insulation. Controls for dimming, auto-sensing, or remote control of a luminaire that are not factory- wired to the
luminaire must be checked for compatibility with the luminaire prior to installation. LED fixtures must be
powered directly off a switched circuit. Unless individual product specifications deem otherwise: Do not restrict fixture ventilation. Allow for some
volume of airspace around fixture. Avoid covering LED fixtures with insulation, foam, or other material that
will prevent convection or conduction cooling. Unless individual product specifications deem otherwise: Do not exceed fixtures maximum ambient
temperature. Only use fixture in its intended location. LED products are Polarity Sensitive. Ensure proper Polarity before installation. Electrostatic Discharge (ESD): ESD can damage LED fixtures. Personal grounding equipment must be worn
during all installation or servicing of the unit. Do not touch individual electrical components as this can cause ESD, shorten lamp life, or alter
performance. Some components inside the fixture may not be serviceable. In the unlikely event your unit may require
service, stop using the unit immediately and contact an ABL representative for assistance. Always read the fixtures complete installation instructions prior to installation for any additional fixture
specific warnings. Always ensure that the electrical distribution system is up to NEC (and any applicable local code)
requirements. Verify that power distribution system has proper grounding. Lack of proper earth ground can lead to fixture
failure and may void warranty.

Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit www.acuitybrands.com.

Our Brands

Indoor/Outdoor Lithonia Lighting Carandini Holophane RELOC Light Concepts

Indoor Lighting Gotham Mark Architectural Lighting Peerless Renaissance Lighting Winona Lighting

Outdoor Lighting American Electric Lighting Antique Street Lamps Hydrel Tersen

Controls DARK TO LIGHT LC&D ROAM Sensor Switch Synergy

Daylighting Sunoptics

Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products. ABL LED General Warnings, Form No. 503.203

© 2010, 2016 Acuity Brands Lighting, Inc. All rights reserved. 12/01/10

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

Product Description
The RSX series of luminaires has several mounting options, currently including Square Pole Adapter (SPA), Round Pole Adapter (RPA), an extended RPA and SPA, Mast Arm (MA), Integral Slipfitter (IS), Wall Bracket (WBA), wall bracket with surface conduit box (WBASC), Adjustable Tilt Arm for square and round pole (AASP and AARP), Adjustable Tilt Arm with a wall bracket or surface conduit box (AAWB and AAWSC). Compare the product received with the catalog description listed on the packaging label to be sure you have received the correct merchandise. Also review the materials list in this installation manual against the materials received to ensure nothing is missing.

TOOL 9/64″ Allen wrench
5/32″ Allen wrench 3/16″ Allen wrench 3/8″ Allen wrench 1/4″ Hex socket 5/16″ Hex socket 9/16″ Hex socket
5/8″ Hex socket Flathead screwdriver Torque wrench Torque wrench

TOOLS REQUIRED FOR INSTALLATION

USE

OPTION NEEDING TOOL

Arm cover screws

RPA/SPA, ERPA/ESPA, IS, AASP/AARP,

AAWB/AAWSC

Door removal

All (if removing existing arm)

Set screws

IS, WBA/WBASC, AAWB/AAWSC

Angle adjustment bolt

IS, AASP/AARP, AAWB/AAWSC

Optional component removal

Optional on all

Optional component removal

Optional on all

Luminaire mounting bolts

RPA/SPA, ERPA/ESPA, WBA/WBASC,

AASP/AARP, AAWB/AAWSC

Existing arm removal

All (if removing existing arm)

NPT coin plug removal

WBASC, AAWSC

Min. Torque 18 in-lbs. (1.5 ft-lbs.)

All

Max. Torque 490 in-lbs. (40.8 ft-lbs.) All

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 3 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

OLD ARM REMOVAL ­ ALL ARM REPAIR KITS
Note: The following steps describing any removal, repair or re-assembly should be applied to a luminaire that is removed from the pole or other mounting device. Steps should be performed on a flat surface with the luminaire (LED’s) facing up and while providing some means of protection to the back surface to prevent damage to painted surfaces. Basic arm removal steps are identical regardless of RSX size, performance package, options, or arm option that is being replaced. Any deviations or optionspecific steps will be highlighted.
Step 1: Door removal. Loosen all #10 socket cap screws attaching the door to the housing as shown in figure 1. On RSX1, RSX2, and RSX3 there are 6 screws, RSX4 has 8 screws attaching the door to the housing. All screws are designed to be captive. Do not purposely remove them from the door or dispose of them, they are required to reattach the door later.

Figure 1 ­ RSX door screws. RSX2 shown.
WARNING – All RSX doors contain a sealing gasket. Do not remove this gasket and do not place the door facing down where debris may stick to the gasket as this may compromise the water-tight seal after the door is reattached. If the gasket becomes loose during remove, gently push the gasket back into the groove of the door ­ do not stretch the gasket.
Step 2: (OPTIONAL) Internal component removal. Depending on luminaire size and configuration, internal electronic components may obstruct the tools required for arm removal on the interior of the luminaire. Loosening and moving the driver will create enough clearance in virtually all cases. The driver can be removed by loosening the screws with a 5/16″ hex socket drive. Do not discard any fasteners removed if creating more clearance for arm removal.
Step 3a: Luminaires with RPA/SPA & ERPA/ESPA installed only. If removing a RPA or SPA arm from the luminaire, open the arm cover and disconnect the eyeleted ground wires and remove any wire caps.
Step 3b: Luminaires with IS or Adjustable Arm installed only. If removing an adjustable mounting arm from the luminaire, loosen the adjustable knuckle with a 3/8″ hex bit. Open the cover of the IS/Adjustable arm and remove any wire caps ­ when the arm is ready to be removed from the housing, the pre-wire will need to be routed back out of the knuckle carefully.

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 4 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

Step 4: Using a torque wrench and 5/8″ socket, loosen and remove the 2 bolts securing the arm to the housing, shown in figure 2 on the next page. After the bolts have been completely loosened, remove them along with the sealing washers around them and discard.
.

Figure 2 ­ RSX arm screws. RSX2 shown
Step 5: Carefully route the pre-wire out of the existing arm. Do not tug on the wires coming from the luminaire, this may dislodge the wire pass-thru grommet which will compromise the water-tight seal of the luminaire housing. Discard the existing arm and any hardware attached.
Step 6: Check the back of the luminaire housing to ensure the arm sealing gasket (figure 3) has not dislodged, been dirtied, or been damaged. If the gasket has been dislodged it can be gently pressed back into the groove in the housing. If the gasket appears dirty or damaged, remove it and replace it with the gasket included with the repair kit. The molded gasket matches the perimeter shape of the groove in the housing and should not be stretched for installation. Simply push the gasket into place with light pressure.

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Figure 3 ­ RSX arm sealing gasket (red)
Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 5 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

SQUARE POLE ADAPTER (SPA), ROUND POLE ADAPTER (RPA), EXTENDED SQUARE POLE ADAPTER (ESPA), & EXTENDED ROUND POLE ADAPTER (REPA) INSTALLATION

Material list 1. RSX pole arm assembly 2. Replacement RSX arm sealing gasket 3. Pole backing plate 4. Universal pole mount snap nut 5. Universal pole backing plate 6. QTY 2 of 2″ long 7/16-14 bolts 7. QTY 2 of 7/16 sealing washers 8. QTY 2 of 3/8-16 bolts (2″ long for square poles, 2.5″ long for round poles) 9. RPA insert (round pole options only) 10. Ground wire with eyelet and ground screw (not shown)

8

9

5

3

1

2

7

6

4
Figure 4 ­ Pole arm repair kit materials
Step 1: If the sealing washers (items #6) included with the repair kit are still loose, insert them onto the 7/16-14 bolts (items #5). Insert the bolts into the thru holes on the housing where the previous bolts were removed from (see figure 2 for reference). With the replacement RSX arm sealing gasket (item #2) in place on the housing, align the new arm assembly and attach it via the new bolts. Tighten the bolts to 36.7 ­ 40.3 ft-lbs. (440-490 in-lbs.).

WARNING
FAILURE TO PROPERLY TIGHTEN ARM ATTACHEMENT BOLTS COULD CAUSE LUMINAIRE TO FALL RESULTING IN PROPERTY DAMAGE, SERIOUS INJURY, OR DEATH

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 6 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

Step 2: (OPTIONAL, all configurations) Reinstall any internal component that were removed to create clearance for arm removal/installation. Reinstall any removed screws to 25-30 in-lbs. (2.1 ­ 2.5 ft-lbs.).
Step 3: Reattach the door to the luminaire housing using the door screws that were included with the original luminaire. 2 extra screws are included with all repair kits in case any screws are lost or damaged during luminaire service. Tighten all door screws to 25-30 in-lbs. (2.1 ­ 2.5 ft-lbs.). Failure to properly tighten the door fasteners may result in loss of watertight seal.
Step 4: If attached, remove the cover from the arm. Using the green ground screw, connect the eyeleted ground wire included with the repair kit to the unused boss on the inside of the arm (see figure 5). One of the two bosses should already be in use to connect the ground tether from the arm to the cover. Do not remove the ground tether. Leave the arm cover disconnected, as it will need to be removed for installation to the pole.

Figure 5 ­ RSX arm grounding bosses
Step 5: Refer to the luminaire installation manual (document IM-459/IM-460, included with luminaire) for final luminaire installation.

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 7 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

WALL BRACKET (WBA), WALL BRACKET WITH SURFACE CONDUIT (WBASC) INSTALLATION
Material list 1. RSX pole arm assembly components (see figure 4) 2. Wall mount bracket (WBA only) or Wall mount conduit box (WBASC only), see figure 6a and 6b 3. Wall mount bracket cover with preinstalled gasket, see figure 7 4. Pre- installed conduit plugs (WBASC only)
If the repair kit is for the WBA or WBASC option and there is not already a standard arm attached, start with the previous section for arm Installation to the luminaire, but do not attach the arm cover yet.

CAUTION: APPLY A CONTINUOUS BEAD OF WEATHER ­ PROOF CAULKING BETWEEN MOUNTING BASE PLATE AND WALL TO ENSURE WEATHER­TIGHT INTEGRITY OF ELECTRICAL COMPONENTS (See Fig 13a or 13b)

Step 1: Place the base plate in orientation shown in Figures 6a (WBASC) and 6b (WBA) and secure to wall with secure base plate to wall with (4) 1/4″ diameter fasteners (not included with luminaire) using the (4) holes located on the outer corners of the base plate. Check the base plate to confirm that it is level and plumb in all directions (See Figure 6b). Note that the WBA and WBASC have slightly different mounting patterns for the ¼” bolt.

Step 2: WBASC OPTION ONLY: With the base plate securely fastened to the wall, remove the desired conduit plug(s) from the base plate using a flat head screwdriver, feed in supply wires, and attach ¾ NPT conduit pipe.

Step 3: Prepare the cover plate by ensuring the factory-installed, black foam gasket is in place on the backside of the cover plate

(See Fig 7) NOTE: For the next steps the curved portion of the cover plate should point upwards when mounted to the wall as

shown in figure 9

Figure 6b, WBA only

Figure 6a, WBASC ONLY

¼” fasteners NOT included with luminaire

Part number at bottom

Part number at top

Install with curved portion of mounting plate at top

Figure 7

Black foam gasket

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 8 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

Step 4: If the arm cover is attached, remove it to access the pole mounting area (See Fig 8) and route supply wires through the clearance slot and WBA cover hole

Step 5: Making sure that no wires are pinched, insert the 3/8″ bolts (included with luminaire) through the mounting arm of the fixture housing, through the cover plate, and then thread into the threaded steel bar (See Fig 9). Tighten the two bolts to 30 ft-
lbs (overtightening can damage components and void warranties).

Step 6: Make sure no wires are pinched and tuck excess wire up into the luminaire mounting area and reinstall the SPA Cover. Tighten the two cover screws to 18-20 in-lbs (overtightening can cause thread stripping and void all warranties).

Figure 8

Figure 9

Clearance Slot

Threaded steel bar

Captive screws Arm cover

3/8″ lock bolts

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 9 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

CAUTION: THE NEXT STEPS MAY REQUIRE ASSISTANCE

Step 7: Make all wiring connections via the supplied wire leads in accordance with NEC and local codes.

Step 8: Place the entire light fixture/cover plate assembly onto the base plate (installed in step 1) and have someone tighten the top (2) 3/8″ x 1-1/4″ stainless steel recessed hex set screws (See Fig 10) until 3/8″ to 1/4″ of the screw threads are still visible, then tighten the bottom set screws.
Step 8: Alternating between the top and bottom set screws, gently tighten until snug (approximately one thread will remain showing on each screw).

3/8″x1-1/4″ recessed hex set-screws

Figure 10

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 10 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS
MAST ARM (MA) INSTALLATION
Material list 1. QTY 2 of 2″ long 7/16-14 bolts 2. QTY 2 of 7/16 sealing washers 3. Replacement RSX arm sealing gasket 4. 4-1/2″ long 7/16-14 retention bolt 5. QTY 6 of ¾” long 3/8-16 set screws (pre-installed) 6. Replacement mast arm 7. 7/16-14 retention bolt nut

4

5

6

3
2 1

5 year limited warranty
7

Figure 11 ­ MA repair kit materials
Step 1: If the sealing washers (items #2) included with the repair kit are still loose, insert them onto the 7/16-14 bolts (items #1). Insert the bolts into the thru-holes on the housing where the previous bolts were removed from (see figure 2 for reference). With the replacement RSX arm sealing gasket (item #3) in place on the housing, align the new arm assembly and attach it via the new bolts. Tighten the bolts to 36.7 ­ 40.3 ft-lbs (440-490 in-lbs).
WARNING
FAILURE TO PROPERLY TIGHTEN ARM ATTACHEMENT BOLTS COULD CAUSE LUMINAIRE TO FALL RESULTING IN PROPERTY DAMAGE, SERIOUS INJURY, OR DEATH

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 11 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

Step 2: (OPTIONAL, all configurations) Reinstall any internal component that were removed to create clearance for arm removal/installation. Reinstall any removed screws to 25-30 in-lbs. (2.1 ­ 2.5 ft-lbs.).

Step 3: Reattach the door to the luminaire housing using the door screws that were included with the original luminaire. 2 extra screws are included with all repair kits in case any screws are lost or damaged during luminaire service. Tighten all door screws to 25-30 in-lbs. (2.1 ­ 2.5 ft-lbs.). Failure to properly tighten the door fasteners may result in loss of watertight seal.

Step 4: Refer to the luminaire installation manual (document IM-459/IM-460, included with luminaire) for luminaire installation.

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 12 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

INTEGRAL SLIPFITTER (IS) INSTALLATION

Material list 1. QTY 2 of 7/8″ long 8-32 screws (pre-installed) 2. Knuckle cover
3. Knuckle cover gasket 4. QTY 4 of ¾” long 3/8-16 set screws (pre-installed) 5. Replacement knuckle ­ mounting side 6. QTY 2 of ½” long 3/8-16 set screws (pre-installed) 7. Replacement knuckle interface gasket 8. Replacement knuckle ­ housing side 9. QTY 2 of 7/16 sealing washers 10. 1-1/2″ long 7/16-14 bolt 11. Replacement RSX arm sealing gasket 12. QTY 2 of 2″ long 7/16-14 bolts 13. Angle limiter screw (preinstalled and removable)

8

4

7

5 year limited warranty
10

1

3 2
1

5 9

13

6

1

2

Figure 12 ­ IS repair kit materials

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 13 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

Step 1: If the sealing washers (items #9) included with the repair kit are still loose, insert them onto the 7/16-14 bolts (items #12). Insert the bolts into the thru-holes on the housing where the previous bolts were removed from (see figure 2). With the replacement RSX arm sealing gasket (item #11) in place on the housing, align the new arm-side of the knuckle assembly and attach it via the new bolts. Tighten the bolts to 36.7 ­ 40.3 ft-lbs (440-490 in-lbs).

WARNING
FAILURE TO PROPERLY TIGHTEN ARM ATTACHEMENT BOLTS COULD CAUSE LUMINAIRE TO FALL RESULTING IN PROPERTY DAMAGE, SERIOUS INJURY, OR DEATH

Step 2: (OPTIONAL, all configurations) Reinstall any internal component that were removed to create clearance for arm removal/installation. Reinstall any removed screws to 25-30 in-lbs (2.1 ­ 2.5 ft-lbs).
Step 3: Reattach the door to the luminaire housing using the door screws that were included with the original luminaire. 2 extra screws are included with all repair kits in case any screws are lost or damaged during luminaire service. Tighten all door screws to 25-30 in-lbs (2.1 ­ 2.5 ft-lbs). Failure to properly tighten the door fasteners may result in loss of water tight seal.
Step 4: Route luminaire input wires through the housing portion of the knuckle into the wiring chamber of the mounting portion of the knuckle. NOTE: Wire routing should be done before securing the two portions of the knuckle together for ease of wire routing.

Figure 13 ­ IS wire routing; Housing portion of the knuckle

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 14 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty
The knuckle interface gasket may be shipped loose, ensure it is present before bolting the two halves of the knuckle together.

Figure 14 ­ IS wire routing; from housing portion of knuckle to mounting portion of the knuckle
Step 5: Refer to the luminaire installation manual (document IM-459/IM-460, included with luminaire) for luminaire installation.

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 15 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

ADJUSTABLE TILT ARM POLE ADAPTER (AASP, AARP) & ADJUSTABLE TILT ARM
WALL BRACKET (AAWB, AAWSC) INSTALLATION
Material list 1. Conduit entry wall bracket with pre-installed coin plugs, shown (AAWSC only) OR Standard wall bracket (AAWB only) 2. Wall bracket cover with pre-installed foam gasket 3. Threaded plate 4. QTY 4 of ¾” long 3/8-16 set screws (pre-installed) 5. Adjustable arm cover 6. QTY 2 of 7/8″ long 8-32 screws 7. Replacement adjustable arm 8. Adjustable arm cover gasket 9. Knuckle interface gasket 10. QTY 2 of 2.5″ long 3/8-16 bolts 11. Replacement knuckle ­ housing side 12. 1-1/2″ long 7/16-14 bolt 13. Replacement RSX arm sealing gasket 14. QTY 2 of 7/16 sealing washers 15. QTY 2 of 2″ long 7/16-14 bolts

1

3

4

12

7

11

9

2 6
©2019 Acuity Brands Lighting, Inc. All Rights Reserved

8

5

10

Figure 15 ­ IS repair kit materials
Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

13

14 15

Page 16 of 17
IN-387-E Revision Date: 12/20/2023

Installation Instructions RSX LED REPAIR KITS

5 year limited warranty

Step 1: If the sealing washers (items #14) included with the repair kit are still loose, insert them onto the 7/16-14 bolts (items #15). Insert the bolts into the thru-holes on the housing where the previous bolts were removed from (see figure 2). With the replacement RSX arm sealing gasket (item #13) in place on the housing, align the new arm-side of the knuckle assembly and attach it via the new bolts. Tighten the bolts to 36.7 ­ 40.3 ft-lbs (440-490 in-lbs).
WARNING
FAILURE TO PROPERLY TIGHTEN ARM ATTACHEMENT BOLTS COULD CAUSE LUMINAIRE TO FALL RESULTING IN PROPERTY DAMAGE, SERIOUS INJURY, OR DEATH
Step 2: (OPTIONAL, all configurations) Reinstall any internal component that were removed to create clearance for arm removal/installation. Reinstall any removed screws to 25-30 in-lbs. (2.1 ­ 2.5 ft-lbs.).
Step 3: Reattach the door to the luminaire housing using the door screws that were included with the original luminaire. 2 extra screws are included with all repair kits in case any screws are lost or damaged during luminaire service. Tighten all door screws to 25-30 in-lbs. (2.1 ­ 2.5 ft-lbs.). Failure to properly tighten the door fasteners may result in loss of water tight seal.
Step 4: Route luminaire input wires through the housing portion of the knuckle into the wiring chamber of the mounting portion of the knuckle (see figure 13). NOTE: Wire routing should be done before securing the two portions of the knuckle together for ease of wire routing.
FOR AASP AND AARP ­ REPAIR IS COMPLETE, REFER TO IM-459/IM-460 FOR REINSTALLATION
FOR AAWB AND AAWSC ­ GO TO SHEET 8 AND FOLLOW INSTRUCTIONS FOR WALL BRACKET INSTALLATION

©2019 Acuity Brands Lighting, Inc. All Rights Reserved

Lithonia Lighting Outdoor One Lithonia Way, Conyers, GA 30012 Phone: 800-705-7378 www.lithonia.com

Page 17 of 17
IN-387-E Revision Date: 12/20/2023

References

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