AcuityBrands HPL Luminaire Repair Kit Instructions
- June 3, 2024
- AcuityBrands
Table of Contents
LED IMPORTANT SAFETY INSTRUCTIONS
Instructions
HPL Luminaire Repair Kit
READ AND FOLLOW ALL SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION
- To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels.
- Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions.
- Installation and service of luminaires should be performed by a qualified licensed electrician.
- Maintenance of the luminaires should be performed by person(s) familiar with the luminaires’ construction and operation and any hazards involved. Regular fixture maintenance programs are recommended.
- It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non-abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary.
- DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to con-firm. Any part damaged or broken during or after assembly should be replaced.
- Recycle: For information on how to recycle LED electronic products, please visit www.epa.gov.
- These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installa-tion, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s or owner’s purposes, this matter should be referred to Acuity Brands Lighting, Inc.
WARNING RISK OF ELECTRIC SHOCK
- Disconnect or turn off power before installation or servicing.
- Verify that supply voltage is correct by comparing it with the luminaire label information.
- Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements.
- All wiring connections should be capped with UL approved recognized wire connectors.
WARNING RISK OF BURN
- Allow lamp/fixture to cool before handling. Do not touch enclosure or light source.
- Do not exceed maximum wattage marked on luminaire label.
- Follow all manufacturer’s warnings, recommendations and restrictions for: driver type, burning position, mounting locations/methods, replacement and recycling.
CAUTION RISK OF INJURY
- Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance.
- Avoid direct eye exposure to the light source while it is on.
CAUTION RISK OF FIRE
- Keep combustible and other materials that can burn, away from lamp/lens.
- Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying.
CAUTION: RISK OF PRODUCT DAMAGE
- Never connect components under load.
- Do not mount or support these fixtures in a manner that can cut the outer jacket or damage wire insulation.
- Never connect an LED product to an unapproved dimmer pack. Contact ABL directly for any dimmers not specifically recommended for the product.
- Unless individual product specifications deem otherwise: Allow for some volume of airspace around fixture. Avoid covering LED fixtures with insulation, foam, or other material that will prevent convection or conduction cooling.
- Unless individual product specifications deem otherwise: Maximum ambient temperature is 90°C. Do not operate fixture at temperatures higher than this.
- Unless individual product specifications deem otherwise: Never mount in places where fixture will be exposed to rain, high humidity, extreme temperature changes or restricted ventilation.
- LED products are Polarity Sensitive. Ensure proper Polarity before installation.
- Electrostatic Discharge (ESD): ESD can damage LED fixtures. Personal ground-ing equipment must be worn during all installation or servicing of the unit.
- Do not touch individual electrical components as this can cause ESD, shorten lamp life, or alter performance.
- There are no user serviceable parts inside the unit. Do not rewire, reconfigure, or modify the unit or attempt any repairs yourself. Additionally, field replacement of the LED assembly or lamps is not allowed by UL standards at this time. In the unlikely event your unit may require service, stop using the unit immediately and contact an ABL representative.
All luminaires that contain electronic devices that generate frequencies above
9kHz from any component within the luminaire comply with one of the following
Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
(1) This device may not cause harmful interference (2) This device must accept
any interference received, including interference that may cause undesired
operation.
This device complies with Part 18 of the FCC Rules but may cause interference
with cordless and cell phones, radios, televisions, and other electronic
devices. To correct the problem move the device away from the luminaire or
plug into a dif-ferent outlet. This product may cause interference to radio
equipment and should not be installed near maritime safety communications
equipment or other critical navigation or communications equipment operating
between 0.45-30MHz.
Failure to follow any of these instructions could void product warranties. For
a com-plete listing of product Terms and Conditions, please visit
www.acuitybrands.com.
OUR BRANDS
Indoor/Outdoor: Lithonia Lighting, Carandini, Holophane, RELOC Indoor
Lighting: Gotham, Mark Architectural Lighting, Peerless, Renaissance Lighting,
Winona Lighting Outdoor Lighting: American Electric Lighting, Antique Street
Lamps, Hydrel, Tersen Controls: DARK TO LIGHT, Lighting Control & Design,
ROAM, Sensor Switch, Synergy
Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out
of improper or careless installation or handling of its products.
ABL LED General Warnings, Form No. 503.203
© 2010 Acuity Brands Lighting, Inc. All rights reserved. 12/01/10
General Identification of HPL Luminaire
IMPORTANT: Wear cotton gloves AND lift and handle the luminaire from the ends to avoid damaging or soiling the lens surface. Should the lens surface become smudged or otherwise blemished, clean using only a soft, microfiber cotton cloth.
Exploded View of RK1HPL, RK3HPL, and RK6HPL
IMPORTANT
– RK1HPL Kit: LED Board screw torque 11 in/lb +/- 4 in/lb
– All other fasteners 17 in/lb +/- 4 in/lb
RK1HPL Components
RK1HPL XXLONG: Components provided in kits listed below.
| PCBAS| QTY| SCREW QTY| WIRES
---|---|---|---|---
24LONG| 8.875″| 1| 8| 2
11.875″| 1
36LONG| 11.3875″| 3| 12| 4
48LONG| 11.3875″| 3| 16| 6
11.875″| 1
72LONG| 11.3875″| 2| 24| 8
11.875″| 4
96LONG| 11.3875″| 2| 32| 12
11.875″| 6
Note: FC100 ships double the quantities shown.
Remove lens by gently pressing on the center of the lens and inserting a
screwdriver between the lens and the housing.| Disconnect damaged light engine
by gently pressing down on the channel connectors while pulling outward on
wire. Remove the #6-32 fasteners securing the light engine to the reflector.
---|---
|
Replace with new light engine by gently pushing in wires into light engine
connecter, then replacing #6-32 fasteners. Test the fixture prior to
reinstalling the lens.| 
IMPORTANT
– RK1HPL Kit: LED Board screw torque 11 in/lb +/- 4 in/lb
– All other fasteners 17 in/lb +/- 4 in/lb
– RK1HPL Kit will come with replacement fasteners and jumper wires. New or
existing fasteners and jumper wires may be used during the repair process.
RK2HPL – Driver Replacement
Remove lens by gently pressing on the center ofthe lens and inserting a
screwdriver between the lens and the housing.| Remove the screws securing the
reflector and disconnect the PCBA wiring in the electrical compartment.
---|---
|
With the reflector removed, release the wires by pressing the button on the
driver connectors.
Remove the 2 screws securing the driver to the electrical enclosure.|
RK3HPL Components
RK3HPL XXLONG: Components provided in kits listed below.
Lens
Remove lens by gently pressing on the center of the lens and inserting a
screwdriver
between the lens and the housing.| To install new lens, seat one end of lens
against endplate, and press the lens along the length. Listen for a snapping
noise to indicate the lens is fully seated.
---|---
|
RK6HPL Components
RK6HPL : Components provided in kits listed below.
Remove lens by gently pressing on the center of the lens and inserting a
screwdriver between the lens and the housing.| Remove the (4) torx screws
retaining the existing end plate. Install the new end plate using the new torx
screws and reinstall the lens.
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|
IMPORTANT
– RK6HPL Kit: End Plates are designed to be a direct replacement and cannot be
used to change the mounting type.
One Lithonia Way, Conyers, GA 30012 • Tel: 800-705-SERV (7378) • Website:
https://acuitybrands.com/
© 2021 Acuity Brands Lighting, Inc. All Rights Reserved. “Healthcare Lighting”
is a registered trademark of Acuity Brands Lighting.
Products in this document may be covered by one or more U.S. Patents and
Patents Pending. Specifications subject to change without notice. Limited
warranty
applies. Complete warranty terms located at
www.AcuityBrands.com/CustomerResources/Terms_and_Conditions.aspx
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>