TORO 66550 Revolution 60V 6-Pod Battery Charger User Manual

June 9, 2024
Toro

TORO 66550 Revolution 60V 6-Pod Battery Charger
TORO 66550 Revolution 60V 6-Pod Battery Charger

WARNING
CALIFORNIA
Proposition 65 Warning
The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling.
Use of this product may cause exposure to chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Introduction

This charger and battery pack(s) are intended to be used by homeowners and professional operators.

These battery packs are designed to be charged only by Toro 60V lithium-ion battery chargers. This charger is designed to charge only Toro 60V lithium-ion battery packs. It is not designed to charge any other batteries. Using these products for purposes other than their intended use could prove dangerous to you and bystanders.

Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage. You are responsible for operating the product properly and safely.

Visit www.Toro.com for more information, including safety tips, training materials, accessory information, help finding a dealer, or to register your product.

Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product. Write the numbers in the space provided.

Important: With your mobile device, you can scan the QR code on the serial number decal (if equipped) to access warranty, parts, and other product information.
Introduction

Model No.____
Serial No.____

Safety-Alert Symbol

The safety-alert symbol (Figure 2) shown in this manual and on the machine identifies important safety messages that you must follow to prevent accidents.

The safety-alert symbol appears above information that alerts you to unsafe actions or situations and is followed by the word DANGER, WARNING, or CAUTION.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.

Safety

IMPORTANT SAFETY INSTRUCTIONS

  1. SAVE THESE INSTRUCTIONS—This manual contains important safety and operating instructions for Toro 60V lithium-ion battery packs and Toro 60V lithium-ion battery chargers.
  2. Before using the battery charger, read all the instructions and cautionary markings on the battery charger, battery pack, and product using the battery pack.
  3. CAUTION—To reduce risk of injury, charge Toro 60V lithium-ion battery packs with Toro 60V lithium-ion battery chargers only. Other brands of battery packs may burst, causing personal injury and damage.
  4. WARNING—Plugging the battery charger into an outlet that is not 120 V can cause a fire or electric shock. Do not plug the battery charger into an outlet other than 120 V. For a different style of connection, use an attachment plug adapter of the proper configuration for the power outlet if needed.
  5. The charger complies with Part 15 of the FCC rules. Operation is subject to the following 2 conditions: (1) This devices may not cause harmful interference; and (2) this device must accept any interference received, including interference that may cause undesired operation.

Training

  1. Do not allow children or untrained people to operate or service this device. Allow only people who are responsible, trained, familiar with the instructions, and physically capable to operate or service the device.
  2. Do not allow children to use or play with the battery pack or battery charger; local regulations may restrict the age of the operator.

Preparation

  1. Use appliances only with specifically designated battery packs. Using other types of battery packs may create a risk of injury and/or fire.
  2. Do not use a damaged or modified battery packor battery charger. It may exhibit unpredictable behavior, resulting in fire, explosion, or risk of injury.
  3. If the supply cord to the battery charger is damaged, contact an Authorized Service Dealer to replace it.

Operation

  1. Charge the battery pack with only the battery charger specified by Toro. A charger suitable for 1 type of battery pack may create a risk of fire when used with another battery pack.

  2. Charge the battery pack in a well-ventilated area only.

  3. Follow all charging instructions and do not charge the battery pack outside of the temperature range specified in the instructions. Otherwise, you may damage the battery pack and increase the risk of fire.

  4. Under abusive conditions, the battery pack may eject liquid; avoid contact. If you accidently come into contact with the liquid, flush with water. If the liquid contacts your eyes, seek medical help. Liquid ejected from the battery pack may cause irritation or burns.

  5. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C (265°F) may cause explosion.

  6. CAUTION—A mistreated battery pack may present a risk of fire, explosion, or chemical burn.

    • Do not disassemble the battery pack.

    • Replace the battery pack with a genuine
      Toro battery pack only; using another type of battery pack may cause a fire or risk of injury.

    • Keep battery packs out of the reach of children and in the original packaging until you are ready to use them.

Maintenance and Storage

  1. Do not allow children to clean or maintain the battery charger.
  2. When the battery pack is not in use, keep it away from metal objects such as paper clips, coins, keys, nails, and screws that can make a connection from 1 terminal to another. Shorting the battery terminals may cause burns or a fire.
  3. Do not attempt to repair the battery pack or battery charger. Have an Authorized Service Dealer perform service on the battery pack or battery charger using identical replacement parts to ensure that the product is safely maintained.
  4. Check with local codes for possible special battery disposal instructions.
    SAVE THESE INSTRUCTIONS
Safety and Instructional Decals

Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing
Safety and Instructional Decals
Safety and Instructional Decals

  1. The battery pack is charging.
  2. The battery pack is fully charged.
  3. The battery pack charging is on standby while other batteries charge (charging mode dependent).
  4. The battery pack is over or under the appropriate temperature range.
  5. Battery pack charging fault.

Safety and Instructional Decals

  1. Serial charging mode—one battery charges fully at a time (other batteries remain on standby).
  2. Parallel charging mode—all batteries are charged to the same level, then charge all at once.

CAUTION
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL. Charge only TORO 60v Li-Ion rechargeable battery. Other types of batteries may burst causing persona injury an. damage. DANGER: risk of electric shock. Do not expose to liquid, vapor, or rain. Do not interconnect output terminal. For indoor use only.

Setup

Mounting the Battery Charger (Optional)
If desired, mount the battery charger securely on a wall using the wall-mount bracket and screws included with the charger.
Mount it indoors (such as a garage or other dry place), near a power outlet, and out of the reach of children.
Refer to Figure 3 for assistance in mounting the charger.
Once the mount is securely installed, place the charger handle over the tab on the mount so that the charger rests in the tray.
Setup

Product Overview

Product Overview

  1. Cable
  2. A-B charging mode button
  3. Charging terminals
  4. Charger venting areas
  5. Charger LED indicator lights

Attachments/Accessories
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories.

To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous.

Specifications

Battery Charger

Model 66550
Type Flex-Force Power System 60V Pro 6-Pod Battery Charger
Input 120V AC ~12.0A, 60Hz
Output 60V MAX DC 12.0A

Appropriate Temperature Ranges

Charge battery pack at 5°C (41°F) to 40°C (104°F)*
Use battery pack at -30°C (-22°F) to 49°C (120°F)
Store battery pack/charger at 5°C (41°F) to 40°C (104°F)*

*Charging time will increase if you do not charge the battery within this range.
Store the tool, battery pack, and battery charger in an enclosed clean, dry area.

Operation

Charging the Battery Pack

Important: The battery pack is not fully charged when you purchase it. Before using the tool for the first time, place the battery pack in the charger and charge it until the LED display indicates the battery pack is fully charged. Read all safety precautions.

Important: Charge the battery pack only in temperatures that are within the appropriate range; refer to Specifications (page 7).

Note: At any time, press the battery-charge-indicator button on the battery pack to display the current charge (LED indicators).

  1. Ensure that the vents on the battery and charger are clear of any dust and debris.
    Charging the Battery Pack

  2. Line up the cavity on the battery pack with a tongue on the charger (Figure 5).

  3. Slide the battery pack into the charger until it is fully seated (Figure 5).

  4. If you are charging multiple battery packs, you can switch between 2 charging modes by pressing the A/B button on the side of the charger:

    • Serial charging (Mode A): Fully charges 1 battery pack at a time; once fully charged, the next battery starts charging. This results in individual fully-charged batteries, faster.
    • Parallel charging (Mode B): All connected battery packs are charged to the same level.
      This results in all connected batteries being evenly charged.
      Note: A battery connected to the charger may not always be charging; if the indicator light on the charger is yellow, that battery is on standby.
      Other batteries may have priority (they are charged first due to their state of charge or the charging mode selected); once other batteries have charged to the necessary level, the battery on standby begins to charge.
  5. To remove the battery pack, slide the battery backward out of the charger.

  6. Refer to the following table to interpret the LED indicator light on the battery charger.
    Indicator light| Indicates
    ---|---
    Off| No battery pack inserted
    Yellow| Battery pack is on standby while other battery pack(s) are charging
    Green blinking| Battery pack is charging
    Green| Battery pack is charged
    Red| Battery pack and/or battery charger is over or under the appropriate temperature range
    Red blinking| Battery pack charging fault*

*Refer to Troubleshooting (page 10) for more information.
Important: The battery can be left on the charger for short periods between uses.
If the battery will not be used for longer periods, remove the battery from the charger; refer to Storage (page 9).

Maintenance

Maintenance and servicing are not required under normal conditions.

When you clean the surface of the equipment, wipe it only with a dry cloth.

Do not disassemble the equipment; if it is damaged, contact your Authorized Service Dealer.

Storage

Important: Store the tool, battery pack, and charger only in temperatures that are within the appropriate range; refer to Specifications (page 7).

Important: If you are storing the battery pack for the off-season, charge it until 2 or 3 LED indicators turn green on the battery. Do not store a fully charged or fully depleted battery. When you are ready to use the machine again, charge the battery pack until the left indicator light turns green on the charger or all 4 LED indicators turn green on the battery.

  • Disconnect the product from the power supply (i.e., remove the battery pack) and check for damage after use.
  • Clean all foreign material from the product.
  • Do not store the charger with the battery pack installed.
  • When not in use, store the tool, battery pack, and battery charger out of the reach of children.
  • Keep the tool, battery pack, and battery charger away from corrosive agents, such as garden chemicals and de-icing salts.
  • To reduce the risk of serious personal injury, do not store the battery pack outside or in vehicles.
  • Store the tool, battery pack, and battery charger in an enclosed clean, dry area.

Troubleshooting

Perform only the steps described in these instructions. All further inspection, maintenance, and repair work must be performed by an authorized service center or a similarly qualified specialist if you cannot solve the problem yourself.

Problem Possible Cause Corrective Action
The battery charger is not working.
  1. The battery charger is over or under the appropriate temperature range.
  2. The outlet that the battery charger is plugged into does not have power.

|

  1. Unplug the battery charger and move it to a place where it is dry and the temperature is between 5°C (41°F) and 40°C (104°F).
  2. Contact your licensed electrician to repair the outlet.

The LED indicator light on the battery charger is red.|

  1. The battery charger and/or battery pack is over or under the appropriate temperature range.

|

  1. Unplug the battery charger and move the battery charger and battery pack to a place where it is dry and the temperature is between 5°C (41°F) and 40°C (104°F).

The LED indicator light on the battery charger is blinking red.|

  1. There is an error in the communication between the battery pack and the charger.
  2. The battery pack is weak.

|

  1. Remove the battery pack from the battery charger, unplug the battery charger from the outlet, and wait 10 seconds. Plug the battery charger into the outlet again and place the battery pack on the battery charger. If the LED indicator light on the battery charger is still blinking red, repeat this procedure again. If the LED indicator light on the battery charger is still blinking red after 2 attempts, properly dispose of the battery pack at a battery recycling facility.
  2. Contact your authorized service dealer if the battery is in warranty, or properly dispose of the battery pack at a battery recycling facility.

California Proposition 65 Warning Information

What is this warning?
You may see a product for sale that has a warning label like the following:
WARNING: Cancer and Reproductive Harm—www.p65Warnings.ca.gov.

What is Prop 65?
Prop 65 applies to any company operating in California, selling products in California, or manufacturing products that may be sold in or brought into California. It mandates that the Governor of California maintain and publish a list of chemicals known to cause cancer, birth defects, and/or other reproductive harm. The list, which is updated annually, includes hundreds of chemicals found in many everyday items. The purpose of Prop 65 is to
inform the public about exposure to these chemicals.
Prop 65 does not ban the sale of products containing these chemicals but instead requires warnings on any product, product packaging, or literature with the product. Moreover, a Prop 65 warning does not mean that a product is in violation of any product safety standards or requirements. In fact, the California government has clarified that a Prop 65 warning “is not the same as a regulatory decision that a product is ‘safe’ or ‘unsafe.’” Many of these chemicals have been used in everyday products for years without documented harm. For more information, go to https://oag.ca.gov/prop65/faqs-view-all.
A Prop 65 warning means that a company has either (1) evaluated the exposure and has concluded that it exceeds the “no significant risk level”; or (2) has chosen to provide a warning based on its understanding about the presence of a listed chemical without attempting to evaluate the exposure.

Does this law apply everywhere?
Prop 65 warnings are required under California law only. These warnings are seen throughout California in a wide range of settings, including but not limited to restaurants, grocery stores, hotels, schools, and hospitals, and on a wide variety of products. Additionally, some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs.

How do the California warnings compare to federal limits?
Prop 65 standards are often more stringent than federal and international standards. There are various substances that require a Prop 65 warning at levels that are far lower than federal action limits. For example, the Prop 65 standard for warnings for lead is 0.5 μg/day, which is well below the federal and international standards.

Why don’t all similar products carry the warning?

  • Products sold in California require Prop 65 labelling while similar products sold elsewhere do not.
  • A company involved in a Prop 65 lawsuit reaching a settlement may be required to use Prop 65 warnings for its products, but other companies making similar products may have no such requirement.
  • The enforcement of Prop 65 is inconsistent.
  • Companies may elect not to provide warnings because they conclude that they are not required to do so under Prop 65; a lack of warnings for a product does not mean that the product is free of listed chemicals at similar levels.

Why does the manufacturer include this warning?
the manufacturer has chosen to provide consumers with as much information as possible so that they can make informed decisions about the products they buy and use. the manufacturer provides warnings in certain cases based on its knowledge of the presence of one or more listed chemicals without evaluating the level of exposure, as not all the listed chemicals provide exposure limit requirements. While the exposure from the manufacturer products may be negligible or well within the “no significant risk” range, out of an abundance of caution, the manufacturer has elected to provide the Prop 65 warnings. Moreover, if the manufacturer does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.

References

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