TORO 02630 Handlebar Extension Kit Installation Guide

Form No. 3462-948 Rev A

Handlebar Extension Kit

eHoverPro™ 450 or 550 60V Mower

Model No. 02630

Installation Instructions

Installation

Media and Additional Parts

Description

| Qty.|

Use

---|---|---
Handlebar extension
Operator-presence control cable
Handwheel knobs
U-bolt
Electric-start wire extender
Cable tie|

1
1
2
2
1
3

| Install the handlebar extension kit.

Note: Retain all removed parts for later installation unless otherwise indicated.

1. Shut off the machine, remove the electric-start button, wait for all movement to stop, and allow the machine to cool.

2. Remove the operator-presence control cable from the handlebar ( Figure 1 ).

Figure 1

1. Bolt (M6 x 1-1/6 inches)
2. Upper handlebar
3. Handlebar fitting
4. Washer
5. Locknut (1/4 inch)

3. Disconnect the removed cable from the operator-presence bail bracket by angling the cable fitting free ( Figure 2 ).

Figure 2

1. Operator-presence bail bracket
2. Cable fitting

4. Remove the other end of the removed cable from the motor.

Important: Note how the cable is connected to the motor; the new cable is installed in the same way.

5. Remove the 2 handwheel knobs, washers, and U-bolts that secure the upper handlebar to the lower handlebar ( Figure 3 ).

Figure 3

1. Lower handlebar
2. Handwheel knob
3. Washer
4. Upper handlebar
5. U-bolt

6. Secure the handlebar extension to the lower handlebar using the 2 handwheels and 2 U-bolts provided ( Figure 4 ).

Figure 4

1. Operator-presence control cable
2. Handwheel
3. U-bolt
4. Handlebar extension

7. Using the 2 handwheels and 2 U-bolts you removed in step 5 , secure the upper handlebar to the handlebar extension ( Figure 3 ).

8. Using the mounting fasteners you removed in step 2 , secure the provided longer operator-presence control cable to the upper handlebar ( Figure 1 ).

9. Connect the newly installed cable to the operator-presence bail bracket as shown in Figure 2.

10. Hook the loose cable fitting on the new cable into the blade-control lever, then pull the blade-control cable taut and slide it into the bracket as shown in Figure 5.

Figure 5

1. Bracket
2. Blade-control lever
3. Loose cable fitting
4. Blade-control cable

11. Unplug the electric-start connector from the front of the machine.

Figure 6

1. Electric-start connector

12. Attach the electric-start wire extender to the electric-start connector ( Figure 7 ) and plug it into the front of the machine as shown in Figure 6.

Figure 7

1. Wire extender
2. Electric-start connector

13. Using the supplied cable ties, secure the cables to the handlebar upper and lower sections.

14. Start the machine and ensure that the operator-presence bail shuts off the machine when it is released; refer to the eHoverPro Operator’s Manual.

Important: When you release the operator-presence bail, both the motor and the cutting disc should stop within 3 seconds. If they do not stop properly, stop using your machine immediately and contact an Authorized Service Dealer or authorized Toro distributor.

Note: Use care when maneuvering the machine; the longer handle may make maneuvering more difficult.
Be careful when moving or storing the unit to prevent the latching mechanism from breaking.

Count on it.

© 2023–The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420

Register at www.Toro.com.

Original Instructions
Printed in the UK. All Rights Reserved

Documents / Resources

| TORO 02630 Handlebar Extension Kit [pdf] Installation Guide
02630, 02630 Handlebar Extension Kit, Handlebar Extension Kit, Extension Kit, Kit
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