TORO 7504-0423-06 TS50 50A Sensored ESC Instruction Manual

October 30, 2023
Toro

TORO 7504-0423-06 TS50 50A Sensored ESC

TORO 7504-0423-06 TS50 50A Sensored ESC product

Product Information

The TORO TS50 50A Sensored ESC is a high-performance electronic speed controller designed for use with 1/10 scale cars. It supports both sensor and sensor-less brushless motors and is capable of handling 4-6 cells NiMH or 2S cells LiPo batteries. The ESC comes with safety features such as short circuit protection and a power switch to prevent over discharge of the battery when not in use.
The product also comes with an instruction manual that provides detailed information on usage, safety precautions, and calibration instructions.

Product Usage Instructions

  1. Safety Precautions: Always disconnect the battery pack when not in use to avoid short circuits and possible fire hazards. The ESC can support 4-6 cells NiMH or 2S cells LiPo battery. Failure to comply with these instructions may result in damage to the product.
  2. Preparation: Choose a location for the speed control that is protected from debris. To prevent radio interference, place the speed control as far away from the radio receiver as possible and keep the power wires as short as possible. Select a location that has good airflow ventilating. Use double-sided tape to mount the speed control in the vehicle (do not use CA glue).
  3. Connection: Connect the motor sensor harness to ESC by inserting the 6 pin connector on the end of the motor’s sensor wires into ESC’s sensor harness socket. Connect Throttle lead to ESC and other end to the Receiver (Throttle Channel, Ch2). Connect the motor and the ESC. Connect ESC to battery pack.
  4. ESC Calibration: Calibration is necessary for the first time use of the ESC or whenever used with a new/different transmitter. Hold full throttle and press the ESC switch once, the green LED will blink twice then extinguish and the motor will ring twice like beep-beep which indicates the full throttle has been set. Move the throttle trigger to full brake and hold full brake, press the ESC switch once, the green LED will blink three times then extinguish and the motor will ring three times like beep-beep-beep which indicates the full brake has been set. After the calibration is finished, keep the throttle in neutral position, the red LED is blinking, the ESC and the motor is ready to work.
  5. ESC ON/OFF and LED Indicator: When the ESC is OFF, press the switch once, the red LED will blink, and the ESC is ready to work. When the ESC is on, press the switch once, the LED will extinguish and the ESC is OFF. After running at full load, the ESC will be very hot. In this case, please turn off the ESC after it cools down. When the motor is running, the ESC can’t be powered off by pressing the switch; when the motor stops working, the ESC can be powered off. In an emergency, please disconnect the battery to power off the ESC.

INTRODUCTION

Thank you for purchasing TORO TS50 50A Sensored ESC. Please read the Instruction Manual thoroughly before you use the product. These operating instructions are designed to ensure that you quickly become familiar with its features and functions and make full use of this product.

SAFETY NOTE

  • It is not a toy and suitable for users older than 14 years old.
  • Never allow water, moisture, oil or other foreign materials to get inside ESC, motor, or on the PC Boards. It may damage the ESC completely.
  • Never disassemble the ESC and modify the components on the PC Boards.
  • Never solder one part for more than 5 seconds as some components will get damaged by high temperature.
  • Never run the ESC without load at full throttle and it may damage the bearings and other moving parts.
  • Please make sure the location where to fix the ESC has good airflow ventilating so that the heat could dissipate quickly.
  • To avoid short circuit, please keep the ESC connectors far away from other metal parts. Never connect the battery in polarity in reverse.
  • Please remove the pinion gear before performing calibration and programming functions with this system. Please keep your hands, hair, cloth, clear from the gear train and wheels
  • Before you switch on the ESC, please make sure all the cables are well solder with the connectors (It is easy to get loose when running) . What’s more, make sure the cables not touch the moving parts.
  • To avoid signal interference, please always turn on the transmitter first THEN turn on the speed control. Do the opposite when powering it off.
  • Never use faulty accessories, e.g. faulty motor which may damage the ESC. Always insulate exposed wiring with heat shrink tubing or electrical tape to prevent short circuits, which can damage ESC too.
  • Always disconnect the battery pack from the speed control when not in use to avoid short circuits and possible fire hazard. When the ESC is switched off, there is still small current and it may cause over discharge of the battery after some time.
  • This ESC can support 4-6 cells NiMH or 2S cells LiPo battery.

Note:
We will not be responsible for any damage caused by non-compliance with above instruction.

PREPARATION

  1. Plan Speed Control Placement
    Choose a location for the speed control that is protected from debris. To prevent radio interference, place the speed control as far away from the radio receiver as possible and keep the power wires as short as possible. Select a location that has good airflow ventilating. If the ESC gets air flow, it will run cooler; and that means it will be more efficient.

  2. Mount Speed Control in Vehicle
    Use double-sided tape to mount the speed control in vehicle (do not use CA glue).

  3. Soldering
    Cut the ESC’s BLUE, YELLOW & ORANGE silicone motor power wires to the desired length and strip about 3.2mm-6.35mm (1/8”-1/4”) of insulation from the end of each wire. “Pre-tin”the wire by heating the end and applying solder until it is thoroughly covered. CAUTION: By very careful not to splash yourself with hot solder.
    Place the ESC’s BLUE Phase ‘A’ motor wire onto motor’s ‘A’ solder tab and solder. Use soldering iron to apply heat to exposed wire; begin adding solder to tip of soldering iron and wire. Add just enough solder to form a clean and continuous joint from the plated area of the solder tab up onto the wire. Solder the ESC’s YELLOW Phase‘B’ motor wire to the motor’s ‘B’ solder tab and Solder the ESC’s ORANGE Phase ‘C’ motor wire to motor’s ‘C’ solder tab.

CONNECTION

  1. Connect the motor sensor harness to ESC. Insert the 6 pin connector on the end of the motor’s sensor wires into ESC’s sensor harness socket.
  2. Connect Throttle lead to ESC and other end to the Receiver (Throttle Channel, Ch2) Connect the motor and the ESC.
  3. Connect ESC to battery pack.

ESC CALIBRATION

Calibration is necessary for the first time use of the ESC, or whenever used with a new/different transmitter. Individual transmitter’s signal for full throttle, full brake and neutral is vary. You must calibrate your ESC so that it will operate more effectively with your transmitter.
How to calibrate the ESC?

  • ESC switch OFF.
  • Connect the ESC to the battery and the motor.
  • Turn on the transmitter.
  • Press and hold the ESC switch for few seconds, the motor will ring long beep once. After that, the red LED will blink the motor will ring like beep-beep-beep… in a row which indicates it is time to set the neutral position, full  throttle and full brake one by one. You could release the ESC switch now.
  • Keep the throttle trigger in neutral position, press the ESC switch once, the green LED will blink once then extinguish and the motor will ring beep once  which indicates the neutral position has been set.
  • Hold full throttle and press the ESC switch once, the green LED will blink twice then extinguish and the motor will ring twice like beep-beep which indicates the full throttle has been set.
  • Move the throttle trigger to full brake and hold full brake, press the ESC switch once, the green LED will blink three times then extinguish and the motor will ring three times like beep-beep-beep which indicates the full brake has been set.
  • After the calibration is finished, keep the throttle in neutral position, the red LED is blinking, the ESC and the motor is ready to work.
ESC ON/OFF AND LED INDICATOR
  • ESC ON/OFF: When the ESC is OFF, press the switch once, the red LED will blink, and the ESC is ready to work. When the ESC is on, press the switch once, the LED will extinguish and the ESC is OFF.

Note:

  • After running at full load, the ESC will be very hot. In this case, please turn off the ESC after it cools down.
  • When the motor is running, the ESC can’t be powered off by pressing the switch; when the motor stops working, the ESC can be powered off. In an emergency, please disconnect the battery to power off the ESC.
  • When the motor is running, keep the trigger of the transmitter to full brake for 8 seconds, the ESC will be off.

Explanation of LED Indicator

The throttle trigger is in neutral position Red LED is blinking

The motor is running while the throttle trigger doesn’t reach to the highest throttle/brake position| Green LED is blinking.
The throttle trigger is at the highest throttle/brake position.| Green LED stays ON

ESC PROGRAMMING

The ESC can be programmed by program box. How to program the ESC?
Program BoxTORO 7504-0423-06 TS50 50A Sensored ESC
5

Programmable Items and Description

Section Program Item Description
General Setting Running Mode Forward/Brake

Forward/Reverse
Motor Direction| Normal| Reverse
Reverse Speed| 25-100% (in 1% increment)
Voltage Cutoff| 3.0-11V (in 0.1V increment)| Auto (3.2V)
ESC Overheat Protection| 85℃/185℉| 105℃/221℉| 125℃/257℉| Disable
Motor Overheat Protection| 85℃/185℉| 105℃/221℉| 125℃/257℉| Disable
Throttle Control| Punch Rate Switch Point| 1-99%(in 1% increment)
1st Stage Punch Rate| 1-30(in 1 increment)
2nd Stage Punch Rate| 1-30(in 1 increment)
TH Input Curve| Linear| Custom
Throttle Dead Band| 0.002-0.150ms
Throttle Status|
Brake Control| Drag Brake| 0-50%(in 1% increment)
Brake Strength| 0-100%(in 1% increment)
Initial Brake| =Drag Brake
Brake Rate Switch Point| 1-99%(in 1% increment)
1st Stage Brake Rate| 1-20(in 1 increment)
2nd Stage Brake Rate| 1-20(in 1 increment)
Brake Input Curve| Linear| Custom

If you set the cut-off voltage manually, please note the adjustable votage is TOTAL cut-off voltage of the battery pack. In AUTO mode, the default cut-off voltage is 3.2V/S, for example, the cut-off voltage of a 2S battery pack is 3.2Vx2=6.4V in AUTO mode.
Note: There is no timing function for TS 50 ESC. Even you can find Boot and Turbo Timing setting in program box and software.
Profiles Preset
The users could preset and store 10 sets of profiles in the ESC. These data could be called out for application at any time without any special program setting. The user could also reset the profile according to his request. There is one factory default setting called Modify in the ESC. This mode can be used for modify class of touring car racing.
Setting Details of Modify Mode
Modify Mode Setting Value

Section Program Item Description

General Setting

| Running Mode| Forward/Brake
Motor Direction| Normal
Reverse Speed| 25%
Voltage Cutoff| 3.2V/1S (Auto)
ESC Overheat Protection| 105℃/221℉
Motor Overheat Protection| 105℃/221℉

Throttle Control

| Punch Rate Switch Point| 50%
1st Stage Punch Rate| 5
2nd Stage Punch Rate| 5
TH Input Curve| Linear
Throttle Dead Band| 0.080ms

Brake Control

| Drag Brake| 10%
Brake Strength| 75%
Initial Brake| =Drag Brake
Brake Rate Switch Point| 50%
1st Stage Brake Rate| 10
2nd Stage Brake Rate| 16
Brake Input Curve| Linear

SPECIFICATION

Constant/Burst Current 50A/300A
Motor Compatible Brushless Sensor & Sensorless ESC
Car Compatible 1/10 Buggy and Touring Car
Motor Limits 4-6S NiMH or 2S LiPo–≥8.5T(1/10 Touring Car), ≥11.5T(1/10 Buggy)
Resistance 0.0006ohm
Battery Cell Count 4-6S NiMH or 2S LiPo
BEC Output 6V@2A
Size 35.3×32.4×19.7mm (LxWxH)
Weight 60g
FAN Optional part

REMARK: All the testing results are working with 540 class motors.

WARRANTY AND SERVICE

The TORO TS50 50A ESC is guaranteed to be free from defects in materials or workmanship for a period of 90 DAYS from the original date of purchase (verified by dated, itemized sales receipt). Warranty does not cover incorrect installation, components worn by use, damage to case or exposed circuit boards, damage due to timing, damage from using more than 2 LiPo cells input voltage, cross-connection of battery/motor power wires, overheating solder tabs, reverse voltage application, improper use or installation of external BEC, damage resulting from thermal overload or short-circuiting motor, damage from incorrect installation of FET servo or receiver battery pack, tampering with internal electronics, allowing water, moisture, or any other foreign material to enter ESC or get onto the PC board, incorrect installation/wiring of input plug plastic, allowing exposed wiring or solder tabs to short- circuit, or any damage caused by a crash, flooding or natural disaster. Because SKYRC has no control over the connection & use of the speed control or other related electronics, no liability may be assumed nor will be accepted for any damage resulting from the use of this product. Every SKYRC speed control & motor is thoroughly tested & cycled before leaving our facility and is, therefore, considered operational. By the act of connecting/operating speed control, user accepts all resulting liability. In no case shall our liability exceed the product’s original cost. We reserve the right to modify warranty provisions without notice. This product is not intended for use by children under 14 years of age without the strict supervision of an adult. Use of this product in an uncontrolled manner may result in physical damage or injuries take extra care when operating any remote control.
For any repair or replace service, please contact your dealer in the first instance, who is responsible for processing guarantee claims.
Manufactured by
SKYRC TECHNOLOGY CO.,LTD.
www.skyrc.com

References

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