LINCOLN ELECTRIC ASPECT 200 Welding Machine Instruction Manual
- June 12, 2024
- LINCOLN ELECTRIC
Table of Contents
LINCOLN ELECTRIC ASPECT 200 Welding Machine
Product Information
The product is a machine assembly manufactured by Lincoln Electric Bester
Sp. z o.o. The assembly includes various components such as the machine main
assembly, machine front assembly, machine rear assembly, machine output
assembly, machine output power assembly, machine inverter/boost board
assembly, and spare parts.
Electrical Schematic
The electrical schematic provides a detailed diagram of the electrical
components and their connections within the machine assembly. It is essential
for troubleshooting and understanding the electrical system.
Spare Parts
The spare parts section lists the different components and their
corresponding part numbers required for replacement or repair. It includes
items such as a wrap assembly kit, HF capacitors board, input board, HF board,
EMI filter board, bridge 3PH 60A 1200V, capacitors filter, BB choke, output
choke, main transformer, HF transformer, bottom base, front/rear handle,
handle, and corner bumper.
Product Usage Instructions
- Ensure you have the necessary spare parts listed in the electrical schematic section for replacement or repair.
- Refer to the electrical schematic diagram when troubleshooting or understanding the electrical system.
- Follow the assembly instructions provided for each specific assembly section (machine main assembly, machine front assembly, machine rear assembly, etc.)
- When replacing a specific component, locate the corresponding part number in the spare parts section and ensure it matches the one required.
- Disconnect the power supply before performing any maintenance or replacement of electrical components.
- Consult a qualified technician for any complex repairs or electrical system modifications.
Spare Parts
ASSEMBLY PAGE NAME
| Machine Main Assembly| Machine Front Assembly| Machine Rear
Assembly| Machine Output Assembly| Machine Output Power Assembly|
Machine Inverter/Boost Board Assembly
---|---|---|---|---|---|---
CODE NO.:| W NO.:| FIGURE NO.:| A| B| C| D|
E| F
50481| K14189-2| ASPECT® 200 AUS| 1| 1| 1| 1| 1| 1
Figure A-D-E: ASPECT® 200 Machine Main
Assembly
Item| Description| Part Number| QTY| 1| 2|
3| 4| 5| 6| 7
---|---|---|---|---|---|---|---|---|---|---
1
| WRAP ASSEMBLY KIT (INCLUDES WRAPARAUND+LINCOLN LOGO
+WARRANTY STICKER+WARNING STICKER)
| ****
R-3119-014-1R
| ****
1
| ****
X
| | | | | |
2| HF CAPACITORS BOARD| W05X1516R| 1| X| | | | | |
3| INPUT BOARD| W05X1604-2R| 1| X| | | | | |
4| HF BOARD| W05X1615-2R| 1| X| | | | | |
5| EMI FILTER BOARD| W05X1665-1R| 1| X| | | | | |
6| BRIDGE 3PH 60A 1200V| W4100021R| 1| X| | | | | |
7| CAPACITORS FILTER| R-5141-041-1R| 1| X| | | | | |
8| BB CHOKE| W58X1602R| 1| X| | | | | |
9| OUTPUT CHOKE| W58X1635R| 1| X| | | | | |
10| MAIN TRANSFORMER| W59X1624R| 1| X| | | | | |
11| HF TRANSFORMER| W59X1664R| 1| X| | | | | |
12| BOTTOM BASE| W93X1421R| 1| X| | | | | |
13| FRONT / REAR HANDLE| W95X1146R| 2| X| | | | | |
14| HANDLE| W92X0228-5R| 1| X| | | | | |
15| CORNER BAMPER| W95X1147R| 4| X| | | | | |
Item| Description| Part Number| QTY| 1| 2|
3| 4| 5| 6| 7
---|---|---|---|---|---|---|---|---|---|---
1| FRONT FRAME KIT (INCLUDES NAMEPLATES)| R-3119-023-1R| 1| X| | | | | |
2| DISPLAY P.C. BOARD KIT (INCLUDES
LIGHT GUIDE and its screws)
| W05X1607-2R| 1
1
| X X| | | | | |
3| KNOB| 9SM22778-2| 1| X| | | | | |
4| TRIGGER TORCH CONNECTOR HARNESS| R-5141-078-1R| 1| X| | | | | |
5| REMOTE CONTROL CONNECTOR HARNESS| R-5141-046-1R| 1| X| | | | | |
6| FITTING QUICK CONNECTION PU 1/8| W8800082R| 1| X| | | | | |
7| DINSE CONNECTOR| W7690350R| 2| X| | | | | |
Item| Description| Part Number| QTY| 1| 2|
3| 4| 5| 6| 7
---|---|---|---|---|---|---|---|---|---|---
1| REAR FRAME KIT (INCLUDES STICKERS)| R-3119-024-1/08R| 1| X| | | | | |
2| MAIN SWITCH| W7511710R| 1| X| | | | | |
3| INPUT CORD| R-5141-086-1R| 1| X| | | | | |
4| CABLE CLAMP| W8400006R| 1| X| | | | | |
4A| CABLE CLAMP NUT| W8400007R| 1| X| | | | | |
5| WATER COOLER CONNECTOR HARNESS| R-5141-080-1R| 1| X| | | | | |
6| SOLENOID VALVE| W8500011R| 1| X| | | | | |
7| FITTING 1/4-1/8 + NUT 1/4| W8896074R| 1| X| | | | | |
8| SOCKET COVER| 1158-641-015R| 1| X| | | | | |
9| FAN ASSEMBLY| W66X1692R| 2| X| | | | | |
Item| Description| Part Number| QTY| 1| 2|
3| 4| 5| 6| 7
---|---|---|---|---|---|---|---|---|---|---
1| OUTPUT BOARD| W05X1606-2R| 1| X| | | | | |
2| RESISTOR 100OHM 100W| W1810010R| 2| X| | | | | |
3| RESISTOR 27OHM 100W| W1810027R| 1| X| | | | | |
4| RESISTOR 47OHM 100W| W1810047R| 1| X| | | | | |
5| 1-PH BRIDGE 60A SOT-227| W4300022R| 1| X| | | | | |
Item| Description| Part Number| QTY| 1| 2|
3| 4| 5| 6| 7
---|---|---|---|---|---|---|---|---|---|---
1| THERMAL SENSOR 90°C| R-5141-062-1R| 1| X| | | | | |
2| OUTPUT POWER BOARD| W05X1603R| 1| X| | | | | |
3| DIODE UFAST 2x100A 600V ISOTOP| W4010060R| 6| X| | | | | |
4| IGBT 250A 600V SOT-227| W43I60225AR| 4| X| | | | | |
5| SENS. 200A-4V HALL EFFECT LEM HAS 200-S| W4900008R| 1| X| | | | | |
Item| Description| Part Number| QTY| 1| 2|
3| 4| 5| 6| 7
---|---|---|---|---|---|---|---|---|---|---
1| INVERTER-BOOST BOARD| W05X1605R| 1| X| | | | | |
2| RESISTOR 100OHM 100W| W1810010R| 1| X| | | | | |
3| RES ISOTOP 3K3 100W| W1810233R| 1| X| | | | | |
Electrical Schematic
