TORO 07410 Workman GTX Electric Utility Vehicle User Manual
- October 27, 2023
- Toro
Table of Contents
07410 Workman GTX Electric Utility Vehicle
Form No. 3442-916 Rev B
Workman® GTX Electric Utility Vehicle
Model No. 07410–Serial No. 407400000 and Up
Register at www.Toro.com. Original Instructions (EN)
3442-916
This product complies with all relevant European directives; for details, please see the separate product specific Declaration of Conformity (DOC) sheet.
WARNING
CALIFORNIA Proposition 65 Warning
The power cord on this product contains lead, a chemical known to the State of California to cause birth defects or other reproductive harm. Wash hands after handling.
Battery posts, terminals, and related
accessories contain lead and lead
compounds, chemicals known to the State of California to cause
Figure 1
g282597
cancer and reproductive harm. Wash
1. Model and serial number location
hands after handling.
Model No.
Introduction
This utility vehicle is intended to be primarily used off-highway to transport
people and material loads. Using this product for purposes other than its
intended use could prove dangerous to you and bystanders.
Read this information carefully to learn how to operate and maintain your
product properly and to avoid injury and product damage. You are responsible
for operating the product properly and safely.
Visit www.Toro.com for product safety and operation training materials,
accessory information, help finding a dealer, or to register your product.
Whenever you need service, genuine Toro parts, or additional information,
contact an Authorized Service Distributor or Toro Customer Service and have
the model and serial numbers of your product ready. Figure 1 identifies the
location of the model and serial numbers on the product. Write the numbers in
the space provided.
Important: With your mobile device, you can scan the QR code on the serial
number decal (if equipped) to access warranty, parts, and other product
information.
Serial No.
This manual uses 2 words to highlight information. Important calls attention
to special mechanical information and Note emphasizes general information
worthy of special attention.
The safety-alert symbol (Figure 2) appears both in this manual and on the
machine to identify important safety messages that you must follow to avoid
accidents. This symbol will appear with the word Danger, Warning, or Caution.
· Danger indicates an imminently hazardous
situation which, if not avoided, will result in death or serious injury. ·
Warning indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. · Caution indicates a potentially
hazardous situation which, if not avoided, may result in minor or moderate
injury.
Figure 2 Safety-alert symbol
g000502
© 2021–The Toro® Company
Contact us at www.Toro.com.
8111 Lyndale Avenue South Bloomington, MN 55420
2
Printed in the USA All Rights Reserved
Contents
Safety …………………………………………………………….. 4 General Safety …………………………………………… 4 Safety
and Instructional Decals …………………….. 5
Setup ……………………………………………………………… 8 1 Installing the Steering Wheel
(International Models Only)…………………………………………… 8 2 Checking the Fluid Levels and
Tire Pressure ………………………………………………… 8 3 Burnishing the Brakes……………………………….. 9 4
Reading the Manual and Viewing the Setup Material…………………………………………. 9
Product Overview …………………………………………… 10 Controls ……………………………………………………11
Specifications ………………………………………….. 14 Attachments/Accessories …………………………… 14
Before Operation …………………………………………. 15 Before Operation Safety …………………………….. 15
Performing Daily Maintenance…………………….. 15 Checking the Tire
Pressure…………………………. 15 Understanding and Using the Battery
System…………………………………………………. 16 Breaking in a New Machine ………………………… 17
During Operation …………………………………………. 18 During Operation Safety …………………………….. 18
Operating the Cargo Bed ……………………………. 19 Using the Rear Cargo Bed Accessory
Mount…………………………………………………… 22 Stopping the Machine ………………………………… 22 Loading the
Cargo Bed ………………………………. 22
After Operation ……………………………………………. 23 After Operation Safety ……………………………….. 23
Hauling the Machine ………………………………….. 23 Towing the Machine …………………………………… 24
Towing a Trailer ………………………………………… 24
Maintenance ………………………………………………….. 25 Maintenance Safety…………………………………… 25
Recommended Maintenance Schedule(s) ……….. 25 Daily Maintenance
Checklist……………………….. 26 Maintaining the Machine under Special Operating
Conditions ……………………………… 27
Pre-Maintenance Procedures ………………………… 27 Preparing the Machine for
Maintenance………… 27 Lifting the Machine ……………………………………. 28 Accessing the
Hood…………………………………… 28 Raising and Lowering the Seat Assembly
……………………………………………… 29 Removing a Bucket Seat ……………………………. 29 Installing a
Bucket Seat ……………………………… 29 Removing a Bench Cushion ……………………….. 29 Installing
a Bench Cushion …………………………. 30
Lubrication …………………………………………………. 30 Greasing the Front Wheel Bearings ………………
30
Electrical System Maintenance ……………………… 34 Electrical System Safety
…………………………….. 34 Battery Safety …………………………………………… 34 Maintaining the Batteries
……………………………. 35
Replacing the Fuses ………………………………….. 39 Maintaining the Headlights ………………………….
39 Drive System Maintenance ……………………………. 40 Maintaining the Tires
…………………………………. 40 Inspecting the Steering and Suspension
Components …………………………………………. 41 Adjusting the Front Wheel Alignment ……………. 41
Checking the Transaxle-Fluid Level ……………… 42 Changing the Transaxle Fluid
……………………… 43 Brake Maintenance ……………………………………… 43 Checking the Parking Brake
……………………….. 43 Adjusting the Parking Brake………………………… 43 Checking the Brake-
Fluid Level …………………… 44 Inspecting the Brakes ………………………………… 44 Replacing the
Service and Parking-Brake
Pads…………………………………………………….. 45 Changing the Brake Fluid …………………………… 45 Chassis
Maintenance……………………………………. 45 Adjusting the Cargo-Bed Latches ………………… 45
Cleaning …………………………………………………….. 46 Washing the Machine ………………………………… 46
Storage …………………………………………………………. 47 Storage Safety………………………………………….. 47 Storing
the Machine…………………………………… 47 Troubleshooting ……………………………………………… 48
3
Safety
This machine has been designed in accordance with the requirements of SAE
J2258 (Nov 2016).
General Safety
This product is capable of causing personal injury. Always follow all safety
instructions to avoid serious personal injury. · Read and understand the
contents of this
Operator’s Manual before you start the machine. Ensure that everyone using
this product knows how to use it and understands the warnings. · Use your full
attention while operating the machine. Do not engage in any activity that
causes distractions; otherwise, injury or property damage may occur. · Do not
put your hands or feet near moving components of the machine. · Do not operate
the machine without all guards and other safety protective devices in place
and working on the machine. · Keep bystanders and children out of the
operating area. Never allow children to operate the machine. · Stop and shut
off the machine and remove the key before servicing. Improperly using or
maintaining this machine can result in injury. To reduce the potential for
injury, comply with these safety instructions and always pay attention to the
safety-alert symbol , which means Caution, Warning, or Danger–personal safety
instruction. Failure to comply with these instructions may result in personal
injury or death.
4
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are
located near any area of potential danger. Replace any decal that is damaged
or missing.
99-7345
decal99-7345
1. Warning–read the Operator’s Manual.
2. Warning–do not touch the hot surface.
3. Entanglement hazard, belt–stay away from moving parts; keep all guards in
place.
4. Crushing hazard, cargo box–use the prop rod to support the cargo bed.
1. Horn 2. Forward 3. Neutral
4. Reverse
131-8412
decal131-8412
5. Off
6. On
7. Turning on–1) Sit in the driver’s seat; 2) Disengage the parking brake; 3)
Turn the key switch to the start position; 4) Push down on the pedal.
8. Turning off–1) Release the pedal; 2) Engage the parking brake; 3) Turn the
key switch to the stop position; 4) Remove the key from the key switch.
5
131-8414
decal131-8414
1. Warning–read the Operator’s Manual.
2. Warning–receive proper training before operating the machine.
3. Tipping hazard–drive slowly across or up slopes; take turns slowly; do not
exceed speeds of 25 kph (16 mph); drive slowly when hauling cargo; drive
slowly on uneven terrain.
4. Falling hazard; severing hazard of limbs–do not carry passengers in the
bed; do not carry extra passengers in between the seats; do not put your arms
or legs outside of the machine while operating.
131-8495
decal131-8495
1. The battery is empty.
2. The battery is almost charged.
3. The battery is charged.
4. Charger fault; refer to the charger manual for the fault codes.
131-8506
decal131-8506
1. Solid light–unit is prepared for operation.
2. Flashing light–refer to the charger manual for the fault codes.
6
200 LBS 91 KG
1500 LBS 680 KG
137-9984
137-9984
decal137-9984
1. Do not exceed a tongue 2. Do not exceed a transport
weight of 91 kg (200 lb).
load of 680 kg (1,500 lb).
131-8527
1. Performance mode
2. Eco mode
decal131-8527
1. Light–On 2. Light–Off
138-3525
3. Raise the bed. 4. Lower the bed.
decal138-3525
139-3338
decal139-3338
1. Read the Operator’s Manual for fuse information.
2. Horn (30 A)
3. Electric relay (20 A)
4. Bed lift (15 A)
5. Electric (10 A)
6. Headlights (10 A) 7. USB power point (5 A)
139-4610
decal139-4610
1. Warning–read the Operator’s Manual.
2. Crushing hazard, cargo box–use the prop rod to support the cargo bed.
7
Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1 2 3
4
Description Steering wheel Steering wheel cover Washer (1/2 inch) Dust cover
No parts required
No parts required
Operator’s Manual Registration card Predelivery Inspection Form Certificate of
Quality Key
Qty.
Use
1
1
Install the steering wheel (International
1
models only).
1
Check the fluid levels and tire pressure.
Burnish (break-in) the brakes.
1
1
Read the Operator’s Manual and view
1
the setup material before operating the
1
machine.
2
Note: Determine the left and right sides of the machine from the normal
operating position.
1
Installing the Steering Wheel (International Models Only)
4. Secure the steering wheel to the shaft with the locknut (1/2 inch) and
tighten it to 18 to 30 Nm (13 to 22 ft-lb).
5. Install the cover on the steering wheel (Figure 3).
Parts needed for this procedure:
1 Steering wheel 1 Steering wheel cover 1 Washer (1/2 inch) 1 Dust cover
Figure 3
g198932
Procedure
1. If the cover is installed, remove it from the hub of the steering wheel
(Figure 3).
2. Remove the locknut (1/2 inch) from the steering shaft (Figure 3).
3. Slide the steering wheel, dust cover, and washer (1/2 inch) onto the
steering shaft (Figure 3).
1. Steering wheel cover 2. Locknut (1/2 inch) 3. Washer (1/2 inch)
4. Steering wheel 5. Dust cover 6. Steering shaft
Note: With the front wheels straight, orient the steering wheel so that the smaller spoke on the steering wheel is vertical.
8
2
Checking the Fluid Levels and Tire Pressure
4
Reading the Manual and Viewing the Setup Material
No Parts Required
Procedure
1. Check the water level in the batteries before you operate the machine;
refer to Checking the Water Level of the Batteries (page 37).
2. Ensure that the batteries are charged; refer to Charging the Batteries
(page 35).
3. Check the brake-fluid level before you operate the machine; refer to
Checking the Brake-Fluid Level (page 44).
4. Check the air pressure in the tires; refer to Checking the Tire Pressure
(page 15).
3
Burnishing the Brakes
Parts needed for this procedure:
1 Operator’s Manual 1 Registration card 1 Predelivery Inspection Form 1
Certificate of Quality 2 Key
Procedure
· Read the Operator’s Manual. · Fill out the registration card. · Complete the
Predelivery Inspection Form. · Review the Certificate of Quality.
No Parts Required
Procedure
To ensure optimum performance of the brake system, burnish (break-in) the
brakes before use.
1. Bring the machine up to full speed, apply the brakes to rapidly stop the
machine without locking up the tires.
2. Repeat this procedure 10 times, waiting 1 minute between stops, to avoid
overheating the brakes.
Important: This procedure is most effective if the machine is loaded with 227
kg (500 lb).
9
Product Overview
1. Hood latch 2. Steering wheel
Figure 4
3. Cargo bed 4. Towing tongue
5. Battery charger 6. Cargo-bed lever
g034154
1. Passenger handhold 2. Parking-brake lever
Figure 5
3. Rear cargo-bed-accessory mount 4. Trailer hitch
g034544
10
Controls
Become familiar with all the controls before you start the engine and operate
the machine.
Control Panel
1. Light switch 2. Hour meter 3. Battery-discharge indicator 4. Horn button 5. Gear-shift selector 6. Key switch
Figure 6
7. Parking-brake lever 8. Brake pedal 9. Accelerator pedal 10. USB power
point 11. Status-indicator light
g034161
Accelerator Pedal
Use the accelerator pedal (Figure 6) to vary ground speed of the machine.
Pressing down the accelerator pedal starts the machine. Pressing the pedal
farther increases ground speed. Releasing the pedal slows the machine, and the
machine shuts off.
The maximum forward speed in performance mode is 26 km/h (16 mph) as shown in
Figure 9.
The maximum forward speed in economy mode is 19 km/h (12 mph) as shown in
Figure 9.
Brake Pedal
Use the brake pedal to stop or slow the machine (Figure 6).
CAUTION
Operating a machine with worn or incorrectly adjusted brakes can may result in
personal injury. If the brake pedal travels to within 25 mm (1 inch) of the
machine floor board, adjust or repair the brakes.
11
Parking-Brake Lever
The parking-brake lever is located on the control panel (Figure 6).
Whenever you shut off the machine, engage the parking brake to prevent the
machine from accidentally moving. If the machine is parked on a steep grade,
ensure that you engage the parking brake.
To engage the parking brake, pull the parking-brake lever toward you (Figure
7).
Direction Selector
The direction selector is located to the left of the parking-brake lever. The
direction selector has 3 positions: FORWARD, REVERSE, and NEUTRAL (Figure 6).
Note: The machine can be in any of the 3 positions, but only moves in the
FORWARD and REVERSE positions.
Important: Always stop the machine before changing direction.
Horn Button
The horn button is located on the control panel (Figure 6). Press the horn
button to sound the horn.
Figure 7 1. Parking-brake lever
g033923
To disengage the parking brake, push down the button on top of the parking- brake lever, pull the parking-brake lever toward you to release pressure, and then push the parking-brake lever forward (Figure 8).
Light Switch
Use the light switch (Figure 6) to illuminate the headlights. Push the light
switch up to turn on the headlights. Push the light switch down to turn off
the lights.
Battery-Discharge Indicator
The battery-discharge indicator is located to the left of the steering column
(Figure 6). The battery-discharge indicator indicates the remaining charge in
the batteries. When the batteries are fully charged, 10 indicator bars extend
from the 0 to the 1 position. As you use the charge, the indicator bars
disappear, starting at the right side of the meter. For detailed information
on the battery meter, refer to Understanding and Using the Battery System
(page 16).
Figure 8 1. Parking-brake lever
Hour Meter
The hour meter is located to the right of the light switch (Figure 6). Use the
hour meter to find out the total number of operating hours. The hour meter
starts to function whenever you turn the key switch to the ON position or if
the machine is running.
g033924 Note: When the machine is running, the hour meter blinks continuously,
recording usage.
USB Power Point
The USB power point is located to the left of the parking-brake lever (Figure
6). Use the power point to power mobile devices.
Important: When you are not using the USB power point, insert the rubber plug
to prevent damage to the power point.
12
Key Switch
Use the key switch (Figure 6), to run and shut off the machine.
The key switch has 2 positions: ON and OFF. Rotate the key clockwise to the ON
position to operate the machine. When you stop the machine, rotate the key
counterclockwise to the OFF position to shut off the machine. Remove the key
whenever you leave the machine.
Supervisor Speed-Limit Switch
The supervisor speed-limit switch, located under the seat assembly, has 2
positions: PERFORMANCE and ECONOMY. Rotate the switch clockwise to the ECONOMY
position to limit the maximum machine speed to 19 km/h (12 mph). Rotate the
switch counterclockwise to the PERFORMANCE position to restore the maximum
speed of the machine to 26 km/h (16 mph) as shown in Figure 9.
Status-Indicator Light
The status-indicator light is located to the right of the parking-brake lever
on the control panel (Figure 6).
When the machine is turned on, the green status-indicator light illuminates
either solid or blinking.
If the light is solid, this indicates that the machine is ready for normal
operation. If the light is blinking, there is an issue that needs to be
resolved before continuing with normal operation of the machine.
If the status-indicator light blinks 2 times, this indicates that the parking
brake is engaged while in the FORWARD or REVERSE position on the direction
selector. Disengage the parking brake to shut off the status-indicator light.
Refer to Troubleshooting (page 48) if the status-indicator light blinks more
than 2 times.
Passenger Handholds
The passenger handholds are located on the outside of each seat (Figure 10).
Figure 9
g034167
1. PERFORMANCE position 2. ECONOMY position
3. Supervisor speed-limit switch
Figure 10 Passenger Side Shown
1. Passenger handhold
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13
Specifications
Note: Specifications and design are subject to change without notice.
Base weight Rated capacity (on level ground) Gross vehicle weight (GVW)–on
level ground Maximum cargo capacity (on level ground) Maximum rear cargo bed
accessory mount capacity Tow capacity Overall width Overall length Overall
height Ground clearance Wheel base Wheel tread (center line to center line)
Cargo bed length
Cargo bed width Cargo bed height
Dry 633 kg (1,395 lb) 544 kg (1,200 lb) total, including 91 kg (200 lb) operator and 91 kg (200 lb) passenger, load, accessories, and attachments 1177 kg (2,595 lb) total, including all of the weights listed above 363 kg (800 lb) total, including rear-mounted accessories 45 kg (100 lb) total Tongue weight: 91 kg (200 lb) Gross trailer weight (GTW): 680 kg (1,500 lb) 119 cm (47 inches) 302 cm (119 inches) 127.5 cm (50-3/16 inches) 21.6 cm (8-1/2 inches) at the front with no load or operator 14 cm (5-1/2 inches) at the rear with no load or operator 220 cm (86-5/8 inches) Front: 119 cm (47 inches) Rear: 119 cm (47 inches) Inside: 102 cm (40 inches) Outside: 114.3 cm (45 inches) Inside: 98 cm (38-1/2 inches) Outside of the molded fenders: 107.3 cm (42-5/16 inches) 28 cm (11 inches) inside
*Specifications listed are with Trojan T-125 batteries.
**Installing non-standard batteries may reduce the cargo-bed capacity.
Attachments/Accessories
A selection of Toro approved attachments and accessories is available for use
with the machine to enhance and expand its capabilities. Contact your
Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com
for a list of all approved attachments and accessories.
To ensure optimum performance and continued safety certification of the
machine, use only genuine Toro replacement parts and accessories. Replacement
parts and accessories made by other manufacturers could be dangerous, and such
use could void the product warranty.
14
Operation
Note: The procedures in this section show a machine with a plastic cargo bed
and bucket seat; for additional procedures for other attachments, refer to the
Operation section (if applicable) in the Installation Instructions. Visit
www.Toro.com for your instructions or scan the QR code (if applicable) on your
attachment.
Note: Determine the left and right sides of the machine from the normal
operating position.
Before Operation
Before Operation Safety
General Safety
· Never allow children or people who are not trained or physically capable to
safely operate or service the machine. Local regulations may restrict the age
of the operator. The owner is responsible for training all operators and
mechanics.
· Become familiar with the safe operation of the equipment, operator controls,
and safety signs.
· Shut off the machine, remove the key, and wait for all movement to stop
before you leave the operator’s position. Allow the machine to cool before
adjusting, servicing, cleaning, or storing it.
· Know how to stop and shut off the machine quickly.
· Ensure that there are not more occupants (you and your passenger(s)) than
the number of handholds equipped on the machine.
· Check that all safety devices and decals are in place. Repair or replace all
safety devices and replace all illegible or missing decals. Do not operate the
machine unless they are present and functioning properly.
Checking the Tire Pressure
Service Interval: Before each use or daily
Front and rear tires air pressure specification: 165 to 207 kPa (24 to 30 psi)
Important: Do not exceed the maximum air pressure indicated on the sidewall of
the tire.
Note: The air pressure needed in the tires is determined by the payload that
you intend to carry.
1. Check the air pressure in the tires. · Use lower air pressure in the tires
for lighter payloads, for less soil compaction, for a smoother ride, and to
minimize tire marks on the ground. · Use higher air pressure in the tires for
carrying heavier payloads at higher speeds.
2. If necessary, adjust the air pressure in the tires by adding or removing
air in the tires.
Figure 11
g001055
Performing Daily Maintenance
Service Interval: Before each use or daily
Before starting the machine each day, perform the Each Use/Daily procedures
listed in Maintenance (page 25).
15
Understanding and Using the Battery System
Understanding Deep-Cycle Batteries
The machine contains 8 deep-cycle, lead-acid batteries that supply power to
the motor and accessories. A deep-cycle battery is not the same as an
automobile battery. An automobile battery is designed to provide a surge of
power to start the machine and moderate power to run the lights and
accessories when the motor if off or idling. The alternator then continuously
charges as the automobile runs. As such, an automobile battery seldom drops
below 90% of the maximum charge level.
A deep-cycle battery is designed to be a primary power source to provide a
sustained output. Deep-cycle batteries are typically discharged as low as 20
to 30% of the maximum charge level. A discharge this low is considered a deep
discharge.
Important: Repeated deep-discharge cycles reduces the battery life.
Lead-acid batteries produce electricity through a chemical reaction between
lead plates and sulfuric acid. Charging a battery reverses the chemical
reaction, allowing the battery to once again produce electricity.
A battery is a perishable item that has a limited lifetime (Figure 12). When a
battery is new, it requires a break-in period to establish efficient
electrical production. This break in period usually requires 100 to 150
discharge/charge cycles.
After the break-in period, the battery maintains a high capacity for many
cycles. The number of cycles that a battery performs depends on the following:
· Battery maintenance–improper maintenance severely reduces the life of the
batteries.
· Depth of discharge between charge cycles–the deeper the batteries are
discharged on a regular basis between charges, the shorter the service life
the batteries will have.
· Charge frequency–fully charge the batteries whenever possible.
Important: Fully discharging the batteries damages them and reduces their
life.
· Low water levels–if the lead plates become exposed, it may permanently
damage the batteries. Perform the following to maintain the electrolyte level:
After fully charging the batteries, fill the batteries with distilled or
deionized water; refer to Checking the Water Level of the Batteries (page 37)
and Adding Distilled or Deionized Water to the Batteries (page 37).
Important: Fully charge the batteries before adding the water to the
batteries. While charging, the electrolyte increases in volume, and filling a
low battery before fully charging the batteries can cause the electrolyte to
overflow and leak out of the vent.
At the end of the battery life, the batteries gradually lose electric
capacity.
Figure 12 Battery-Lifetime Table
g004049
1. Battery capacity
2. Discharge/charge cycles
3. Break-in period (100 to 150 cycles)
4. Prime battery life 5. End of the battery life
16
Using the Battery System
When your batteries are fully charged, the tenth bar (far right) illuminates
on the battery-discharge indicator (Figure 13).
1. Battery-discharge indicator
Figure 13
g192308
2. Charge-indicator bars
As you use the machine, the bars disappear as the electrical capacity of the
batteries is used.
When only the second bar from the left remains on the battery-discharge
indicator, it is a good time to charge (Figure 14).
If you continue to use the machine with only 2 bars remaining, bars 1 and 2
alternately flash.
Important: When only the second bar from the left remains on the battery-
discharge indicator, the machine may enter a reduced-speed mode; this mode
aids in protecting the batteries, but prolonged operation in this mode can
damage the batteries and/or the machine. Avoid draining your batteries down to
the second bar from the left to prevent this issue. Charge the batteries
immediately. If the batteries become fully discharged, the machine shuts down.
Do not allow the batteries to become fully discharged.
Important: To obtain maximum battery life, always charge the batteries before
the charge reaches the second bar from the left on the screen. Regularly
depleting the batteries to lower than the second bar from the left reduces the
life of the batteries.
Breaking in a New Machine
Service Interval: After the first 100 hours–Perform the breaking in a new
machine guidelines.
Perform the breaking in a new machine guidelines to provide proper performance
and long life for the machine.
· Check the brake fluid and the water level in the batteries regularly.
· Avoid hard braking situations for the first several hours of new machine
break-in operation. New brake linings may not be at optimum performance until
several hours of use has caused the brakes to become burnished (broken-in);
refer to 3 Burnishing the Brakes (page 9).
· Refer to Maintenance (page 25) for any special, low-hour checks.
· Check the front suspension positioning and adjust it, if necessary; refer to
Adjusting the Front Wheel Alignment (page 41).
Figure 14
g192309
1. The 2 left bars alternately blink until you charge the batteries.
17
During Operation
During Operation Safety
General Safety
· The owner/operator can prevent and is responsible for accidents that may
cause personal injury or property damage.
· Passengers should sit in the designated seating positions only. Do not carry
passengers in the cargo bed. Keep bystanders and pets away from the machine
during operation.
· Wear appropriate clothing, including eye protection; long pants;
substantial, and slip-resistant footwear. Tie back long hair and do not wear
loose clothing or loose jewelry.
· Use your full attention while operating the machine. Do not engage in any
activity that causes distractions; otherwise, injury or property damage may
occur.
· Do not operate the machine while ill, tired, or under the influence of
alcohol or drugs.
· Do not exceed the maximum gross vehicle weight (GVW) of the machine.
· Use extra caution when operating, braking, or turning the machine with a
heavy load in the cargo bed.
· Carrying oversized loads in the cargo bed reduces the stability of the
machine. Do not exceed the carrying capacity of the bed.
· Carrying material that cannot be bound to the machine adversely affects the
steering, braking, and stability of the machine. When you carry material that
cannot be bound to the machine, use caution when steering or braking.
· Carry a reduced load and reduce the ground speed of the machine when
operating on rough, uneven terrain, and near curbs, holes, and other sudden
changes in terrain. Loads may shift, causing the machine to become unstable.
· Before you start the machine, ensure that the transmission is in neutral,
the parking brake is engaged, and you are in the operating position.
· You and your passengers should remain seated whenever the machine is moving.
Keep your hands on the steering wheel; your passengers should use the
handholds provided. Keep arms and legs within the machine body at all times.
· Operate the machine only in good visibility. Watch for holes, ruts, bumps,
rocks, or other hidden objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles. Use care
when approaching blind corners, shrubs, trees, or other objects that may
obscure your vision.
· Do not drive the machine near drop-offs, ditches, or embankments. The
machine could suddenly roll over if a wheel goes over the edge or if the edge
gives way.
· Always watch out for and avoid low overhangs such as tree limbs, door jambs,
overhead walkways, etc.
· Look behind and down before reversing the machine to be sure of a clear
path.
· When using the machine on public roads, follow all traffic regulations and
use any additional accessories that may be required by law, such as lights,
turn signals, slow-moving vehicle (SMV) signs, and others as required.
· If the machine ever vibrates abnormally, stop and shut off the machine
immediately, wait for all movement to stop, and inspect for damage. Repair all
damage to the machine before resuming operation.
· It can take longer to stop the machine on wet surfaces than on dry surfaces.
To dry out wet brakes, drive slowly on level ground while putting light
pressure on the brake pedal.
· Operating the machine at high speed and then quickly stopping may cause the
rear wheels to lock up, which impairs your control of the machine.
· Do not touch the motor while the motor is running, or soon after you turn
off the motor, because these areas may be hot enough to cause burns.
· Do not leave a running machine unattended.
· Before you leave the operating position, do the following:
Park the machine on a level surface.
Move the direction selector to the NEUTRAL position.
Engage the parking brake.
Shut off the machine and remove the key.
Wait for all movement to stop.
· Do not operate the machine when there is the risk of lightning.
· Use accessories and attachments approved by The Toro® Company only.
Multi-Passenger Safety
· Do not exceed the gross vehicle weight (GVW) of the machine. You must
account for yourself, your passengers, and the load in the cargo bed
contributing to the overall GVW of the machine.
18
· Passengers should sit in the designated seating positions only. Do not allow
passengers to sit in the cargo bed.
· You and your passengers should remain seated whenever the machine is in
motion.
· The additional machine length results in a larger turn radius, so allow more
space to maneuver the machine.
Slope Safety
Note: A 2-post Rollover Protection System (ROPS) is available for this machine
as an accessory. Use a ROPS if you will work next to drop-offs, near water, in
rough terrain, or on a slope, which could result in a rollover. Contact an
authorized Toro distributor for more information.
Slopes are a major factor related to loss-of-control and tip-over accidents,
which can result in severe injury or death.
· Survey the site to determine which slopes are safe for operating the machine
and establish your own procedures and rules for operating on those slopes.
Always use common sense and good judgment when performing this survey.
· If you feel uneasy operating the machine on a slope, do not do it.
· Keep all movement on slopes slow and gradual. Do not suddenly change the
speed or direction of the machine.
· Avoid operating the machine on wet terrain. Tires may lose traction. A
rollover can occur before the tires lose traction.
· Travel straight up and down a slope.
· If you begin to lose momentum while climbing a slope, gradually engage the
brakes and slowly reverse the machine straight down the slope.
· Turning while going up or down a slope can be dangerous. If you must turn on
a slope, do it slowly and cautiously.
· Heavy loads affect stability on a slope. Carry a reduced load and reduce
your ground speed when operating on a slope or if the load has a high center
of gravity. Secure the load to the cargo bed of the machine to prevent the
load from shifting. Take extra care when hauling loads that shift easily
(e.g., liquids, rock, sand, etc.).
· Avoid starting, stopping, or turning the machine on a slope, especially with
a load. Stopping while going down a slope takes longer than stopping on level
ground. If you must stop the machine, avoid sudden speed changes, which can
cause the machine to tip or roll over. Do not engage the brakes suddenly when
rolling rearward, as this may cause the machine to overturn.
Loading and Dumping Safety
· Do not exceed the gross vehicle weight (GVW) of the machine when operating
it with a load in the cargo bed and/or towing a trailer; refer to
Specifications (page 14).
· Distribute the load in the cargo bed evenly to improve the stability and
control of the machine.
· Before dumping, ensure that there is no one behind the machine.
· Do not dump a loaded cargo bed while the machine is sideways on a slope. The
change in weight distribution may cause the machine to overturn.
Operating the Cargo Bed
Raising the Cargo Bed to the Dump Position
WARNING
A raised bed could fall and injure persons that are working beneath it. ·
Always use the prop rod to hold the bed up
before working under the bed. · Remove any load material from the bed
before raising it.
WARNING
Driving the machine with the cargo bed raised could cause the machine to tip
or roll easier. You could damage the structure of the cargo bed if you operate
the machine with the bed raised. · Operate the machine when the cargo bed
is down. · After emptying the cargo bed, lower it.
CAUTION
If a load is concentrated near the back of the cargo bed when you release the
latches, the bed may unexpectedly tip open, injuring you or bystanders. ·
Center loads in the cargo bed, if possible. · Hold the cargo bed down and
ensure that
no one is leaning over the bed or standing behind it when releasing the
latches. · Remove all cargo from the bed before lifting the bed up to service
the machine.
19
1. Pull the lever on left, inside of the cargo bed toward you and lift the cargo bed up (Figure 15).
Raising the Cargo Bed to the Service Position
1. Pull the lever on left, inside of the cargo bed toward you and lift the
cargo bed up (Figure 15).
2. Pull prop rod into the service position detent slot to secure the bed for
maintenance (Figure 16).
Lowering the Cargo Bed
1. Cargo-bed lever
Figure 15
WARNING
The weight of the bed may be heavy. Hands g034019 or other body parts could be
crushed.
Keep your hands and other body parts away when lowering the bed.
2. Pull the prop rod into the dump position detent slot to secure the bed for dumping (Figure 16).
1. Raise the cargo bed slightly by lifting up on the latch lever (Figure 15).
2. Pull the prop rod out of the detent slot (Figure 16).
3. Lower the bed until it latches securely.
Figure 16
g034021
1. Service position detent slot
2. Prop rod
3. Dump position detent slot
20
Opening the Tailgate
1. Ensure that the cargo bed is down and latched.
2. Using both hands, raise the tailgate using the ridge near the top of the
tailgate (Figure 17).
3. Lower the tailgate until it is flush with the bottom of the cargo bed
(Figure 17).
Closing the Tailgate
If you unloaded loose material such as sand, landscaping rock, or wood chips
from the cargo bed of the machine, some of the material that you unloaded may
have lodged in the hinge area of the tailgate. Perform the following steps
before closing the tailgate.
1. Use your hands to remove as much of the material from the hinge area as
possible.
2. Rotate the tailgate to approximately the 45° position (Figure 18).
Figure 17
g034022
Figure 18
1. Rotate the tailgate back and forth several times.
2. Rotate the tailgate to approximately the 45° position.
3. Hinge area
g034023
3. Use a short, shaking motion to rotate the tailgate back and forth several
times (Figure 18).
Note: This action helps move material away from the hinge area.
4. Lower the tailgate and check for material remaining in the hinge area.
5. Repeat steps 1 through 4 until the material is removed from the hinge
area.
6. Rotate the tailgate up and lift the tailgate into the notches in the cargo
bed.
21
Using the Rear Cargo Bed Accessory Mount
Use the rear cargo bed accessory mount to attach accessories to the rear of
the machine.
Capacity: 45 kg (100 lb)
1. Loosen the “T” handle by rotating it clockwise (Figure 19).
Stopping the Machine
Important: When stopping the machine on an incline, use the service brakes to
stop the machine and engage the parking brake to hold the machine in place.
Using the accelerator to stall the machine on the hill can overheat the motor
or drain the batteries.
1. Remove your foot from the accelerator pedal.
2. Slowly press the brake pedal to apply the service brakes until the machine
comes to a complete stop.
Note: The stopping distance may vary depending on the machine load and speed.
1. Receiver
Figure 19 2. “T” handle
g034545
2. Insert your accessory into the receiver until the holes align (Figure 19).
3. Secure the assembled accessory to the receiver tube using the clevis pin
and hairpin cotter supplied with the accessory.
4. Tighten the “T” handle by rotating it counterclockwise (Figure 20).
1. “T” handle
Figure 20
g034546
Loading the Cargo Bed
Use the following guidelines when loading the cargo bed and operating the
machine:
· Observe the weight capacity of the machine and limit the weight of the load
that you carry in the cargo bed as described in Specifications (page 14) and
on the gross vehicle weight tag of the machine.
Note: The load rating is specified for machine operation on a level surface
only.
· Reduce the weight of the load that you carry in the cargo bed when operating
the machine on hills and rough terrain.
· Reduce the weight of the load that you carry when the materials are tall
(and have a high center of gravity), such as a stack of bricks, landscaping
timbers, or fertilizer bags. Distribute the load as low as possible to ensure
that the load does not reduce your ability to see behind the machine when
operating it.
· Keep loads centered by loading the cargo bed as follows:
Evenly position the weight in the cargo bed from side to side.
Important: Tipping over is more likely to occur if the cargo bed is loaded to
1 side.
Evenly position the weight in the cargo bed from front to back.
Important: Loss of steering control or the machine may tip over if you
position the load behind the rear axle and the traction on the front tires is
reduced.
· Use extra caution when transporting oversized loads in the cargo bed,
particularly when you cannot center the weight of the oversize load to the
cargo bed.
22
· Whenever possible, secure the load by binding it to the cargo bed so that it
does not shift.
· When transporting liquids, use caution when driving the machine uphill or
downhill, when suddenly changing speed or stopping, or when driving over rough
surfaces.
The capacity of the cargo bed is 0.28 m3 (10 ft3). The amount (volume) of material that you can place in the bed without exceeding the load ratings of the machine can vary greatly depending on the density of the material.
Refer to the following table for load volume limits with various materials:
Material
Gravel, dry Gravel, wet Sand, dry Sand, wet Wood Bark Earth, packed
Density
1522 kg/m3 (95 lb/ft3)
1922 kg/m3 (120 lb/ft3)
1442 kg/m3 (90 lb/ft3)
1922 kg/m3 (120 lb/ft3)
721 kg/m3 (45 lb/ft3)
<721 kg/m3 (<45 lb/ft3)
1602 kg/m3 (100 lb/ft3)
Maximum Cargo Bed Capacity
(on level ground) Full
3/4 Full
Full
3/4 Full
Full Full
3/4 Full (approximately)
After Operation
After Operation Safety
General Safety
· Before you leave the operating position, do the following: Park the
machine on a level surface. Move the direction selector to the NEUTRAL
position. Engage the parking brake. Shut off the machine and remove the
key. Wait for all movement to stop.
· Allow the machine to cool before adjusting, servicing, cleaning, or storing
it.
· Do not store the machine where there is an open flame, spark, or pilot
light, such as on a water heater or other appliance.
· Keep all parts of the machine in good working condition and all hardware
tightened.
· Maintain and clean the seat belt(s) as necessary. · Replace all worn,
damaged, or missing decals.
Hauling the Machine
· Use care when loading or unloading the machine into a trailer or a truck.
· Use full-width ramps for loading the machine into a trailer or a truck.
· Tie the machine down securely.
Refer to Figure 21 and Figure 22 for the tie-down locations on the machine.
Note: Load the machine on the trailer with the front of the machine facing
forward. If that is not possible, secure the machine hood to the frame with a
strap, or remove the hood and transport and secure it separately or the hood
may blow off during transport.
CAUTION
Loose seats may fall off the machine and trailer when transporting the
machine, and the seats may land on another machine or obstruct the roadway.
Remove the seats or ensure that the seats are secured by the pivot pins.
23
Towing the Machine
In case of an emergency, you can tow the machine for a short distance;
however, this should not be a standard operating procedure.
Figure 21
g236535
1. Towing tongue and tie-down point (front of the machine)
WARNING
Towing at excessive speeds could cause a loss of steering control, resulting
in personal injury.
Never tow the machine at faster than 8 km/h (5 mph).
Towing the machine is a 2-person job. If you must move the machine a
considerable distance, transport it on a truck or trailer; refer to Towing a
Trailer (page 24).
1. Shut off the machine and remove the key.
Important: If you tow the machine with the key in the ON position, the
electrical system may be damaged. 2. Affix a tow line to the tongue at the
front of the machine’s frame (Figure 21).
3. Disengage the parking brake.
Figure 22 1. Rear tie-down points
Towing a Trailer
g034273
The machine is capable of pulling trailers. Tow hitches are available for the
machine, contact your authorized Toro distibutor for details.
When hauling cargo or towing a trailer, do not overload your machine or
trailer. Overloading either the machine or the trailer can cause poor
performance or damage to the brakes, axle, motor, transaxle, steering,
suspension, body structure, or tires.
Always load a trailer with 60% of the cargo weight in the front of the
trailer. This places approximately 10% of the gross trailer weight (GTW) on
the tow hitch of the machine.
To provide adequate braking and traction, always load the cargo bed when using
a trailer. Do not exceed the GTW or GVW limits.
Avoid parking a machine with a trailer on a hill. If you must park on a hill,
engage the parking brake and block the tires of the trailer.
24
Maintenance
Note: The procedures in this section show a machine with a plastic cargo bed
and bucket seat; for additional procedures for other attachments, refer to the
Maintenance section (if applicable) in the Installation Instructions. Visit
www.Toro.com for your instructions or scan the QR code (if applicable) on your
attachment.
Maintenance Safety
· Do not allow untrained personnel to service the machine.
· Before you leave the operating position, do the following: Park the
machine on a level surface. Move the direction selector to the NEUTRAL
position. Engage the parking brake. Shut off the machine and remove the
key. Wait for all movement to stop.
· Allow the machine to cool before adjusting, servicing, cleaning, or storing
it.
· Support the machine with jack stands whenever you work under the machine.
· Do not work under a raised bed without the proper bed safety support in
place.
· Do not charge the batteries while servicing the machine.
· To ensure that the entire machine is in good condition, keep all hardware
properly tightened.
· To reduce the potential fire hazard, keep the machine area free of excessive
grease, grass, leaves, and accumulation of dirt.
· If possible, do not perform maintenance while the machine is running. Keep
away from moving parts.
· If you must run the machine to perform a maintenance adjustment, keep your
hands, feet, clothing, and any parts of the body away from any moving parts.
Keep bystanders away from the machine.
· Check the parking brake operation as recommended in the maintenance schedule
and adjust and service it as required.
· Keep all parts of the machine in good working condition and all the hardware
properly tightened. Replace all worn or damaged decals.
· Never interfere with the intended function of a safety device or reduce the
protection provided by a safety device.
· If major repairs are ever necessary or assistance is required, contact an
authorized Toro distributor.
· Altering this machine in any manner may affect the operation of the machine,
performance, durability, or its use may result in injury or death. Such use
could void the product warranty of The Toro® Company.
Recommended Maintenance Schedule(s)
Maintenance Service Interval
After the first 100 hours Before each use or daily
Every 25 hours
Every 100 hours
Maintenance Procedure
· Perform the breaking in a new machine guidelines.
· Inspect the seat belt(s) for wear, cuts, and other damage. Replace the seat
belt(s) if any component does not operate properly.
· Check the tire pressure. · Charge the batteries. · Check the water level of
the batteries. · Check the brake-fluid level. · Wash the machine.
· Clean the batteries. · Check the water level of the batteries and add
distilled or deionized water to the
batteries (if necessary).
· Check the condition of the tires and rims. · Torque the wheel-lug nuts. ·
Inspect the steering and suspension for loose or damaged components. · Check
the front wheel camber and toe-in. · Check the transaxle-fluid level. · Check
the transaxle for leaks. · Inspect the brakes.
25
Maintenance Service Interval
Every 300 hours Every 400 hours Every 800 hours Every 1,000 hours
Maintenance Procedure
· Grease the front wheel bearings. · Replace the service and parking-brake
pads. · Change the transaxle fluid. · Change the brake fluid.
Note: Download a free copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.
WARNING
Failure to properly maintain the machine could result in premature failure of
machine systems, causing possible harm to you or bystanders.
Keep the machine well maintained and in good working order as indicated in
these instructions.
Daily Maintenance Checklist
Duplicate this page for routine use.
Maintenance Check Item For the week of:
Monday
Tuesday
Check the brake and parking brake operation.
Check the gear shift/neutral operation.
Check the water level of the batteries.
Check the brake-fluid level.
Check for unusual operating noises.
Check the tire pressure.
Check for fluid leaks.
Check the instrument operation.
Check the accelerator operation.
Touch up any damaged paint.
Wednesday
Thursday
Friday
Saturday
Sunday
Wash the machine.
26
Maintaining the Machine under Special Operating Conditions
Important: If the machine is subjected to any of the conditions listed below,
perform maintenance twice as frequently: · Desert operation · Cold climate
operation–below 10°C (50°F) · Trailer towing · Frequent operation in dusty
conditions · Construction work · After extended operation in mud, sand, water,
or similar dirty conditions, do the following:
Have your brakes inspected and cleaned as soon as possible. This prevents
any abrasive material from causing excessive wear.
Wash the machine using water alone or with a mild detergent. Important: Do
not use brackish or reclaimed water to clean the machine.
Pre-Maintenance Procedures
WARNING
Raise the cargo bed before performing maintenance. A raised cargo bed can fall
and injure persons that are underneath it. · Always use the prop rod to hold
the cargo
bed up before working underneath it. · Remove any load material from the cargo
bed before working underneath it.
Preparing the Machine for Maintenance
1. Park the machine on a level surface. 2. Move the direction selector to the
NEUTRAL
position. 3. Engage the parking brake. 4. Shut off the machine and remove the
key. 5. Empty and raise the cargo bed.
27
Lifting the Machine
DANGER
The machine may be unstable when using a jack. The machine could slip off the
jack, injuring anyone beneath it. · Do not start the machine while the machine
is on a jack. · Always remove the key from the key switch
before getting off the machine. · Block the tires when the machine is
supported by lifting equipment. · Use jack stands to support the machine
once you have lifted it.
Important: Whenever you run the machine for routine maintenance and/or
diagnostics, ensure that the rear wheels of the machine are 25 mm (1 inch) off
the ground, with the rear axle supported on jack stands. · The lifting point
at the front of the machine is
located at the front of the frame, behind the towing tongue (Figure 23).
1. Rear lifting points
Figure 24
g034407
Accessing the Hood
Raising the Hood
1. Lift up the handle of the rubber latches on each side of the hood (Figure
25).
1. Front lifting point
Figure 23
g034043
· The lifting point at the rear of the machine is located under the axle tubes (Figure 24).
Figure 25
g034045
2. Raise the hood.
Closing the Hood
1. Gently lower the hood. 2. Secure the hood by aligning the rubber latches
onto the latch anchors on each side of the hood (Figure 25).
28
Raising and Lowering the Seat Assembly
To raise the seat assembly, push the seat assembly forward until it rests on
the steering wheel (Figure 26).
To lower the seat assembly, push the seat assembly rearward until it seats
back into the original position (Figure 26).
1. Pins
Figure 27
g190187
Installing a Bucket Seat
Slide the seat assembly onto the pins and lower the seat assembly (Figure 28).
Figure 26
g190066
Removing a Bucket Seat
1. Push the seat assembly forward to the raised position (Figure 26).
2. Slide the seat assembly to the side out of the pins, and lift the seat
assembly upward (Figure 27).
1. Pins
Figure 28
g190186
Removing a Bench Cushion
1. Push the bench cushion forward to the raised position.
2. Slide the cushion to the side, out of the pins, and lift the cushion
upward (Figure 29).
29
Lubrication
Greasing the Front Wheel Bearings
Service Interval: Every 300 hours Grease specification: Mobilgrease XHPTM-222
Removing the Hub and Rotor
1. Lift the front of the machine and support it with jack stands.
2. Remove the 4 lug nuts that secure the wheel to the hub (Figure 31).
Figure 29
g237191
Installing a Bench Cushion
Slide the bench cushion onto the pins and lower the cushion (Figure 30).
1. Hub 2. Wheel
Figure 31 3. Lug nut
g033046
3. Remove the flange-head bolts (3/8 x 3/4 inch) that secure the bracket for
the brake assembly to the spindle and separate the brake from the spindle
(Figure 32).
Note: Support the brake assembly before proceeding to the next step.
Figure 30
g237190
30
Figure 32
g033047
1. Flange-head bolts (3/8 x 3/4 inch)
2. Spindle
3. Caliper bracket (brake assembly)
1. Spindle
Figure 34
g192347
2. Hub and rotor assembly
7. Wipe clean the spindle with a rag.
8. Repeat steps 1 through 7 to the hub and rotor at the other side of the
machine.
4. Remove the dust cap from the hub (Figure 33).
1. Cotter pin 2. Spindle 3. Tab washer
Figure 33
4. Spindle nut 5. Nut retainer 6. Dust cap
g192346
5. Remove the cotter pin and nut retainer from the spindle and spindle nut
(Figure 33).
6. Remove the spindle nut from the spindle, and separate the hub and rotor
assembly from the spindle (Figure 33 and Figure 34).
31
Greasing the Wheel Bearings
1. Remove the outboard bearing and bearing race from the hub (Figure 35).
Installing the Hub and Rotor
1. Apply a light coat of the specified grease to the spindle (Figure 36).
Figure 35
g033050
1. Seal 2. Inboard bearing 3. Inboard-bearing race
4. Bearing cavity (hub) 5. Outboard-bearing race 6. Outboard bearing
2. Remove the seal, inboard bearing from the hub (Figure 35).
3. Wipe clean the seal and check for wear and damage.
Note: Do not use cleaning solvent to clean the seal. Replace the seal if it is
worn or damaged.
4. Clean the bearings and races, and check these parts for wear and damage.
Note: Replace all worn or damaged parts. Ensure that the bearings and races
are clean and dry.
5. Clean the cavity of the hub of all grease, dirt, and debris (Figure 35).
6. Pack the bearings with the specified grease.
7. Fill the cavity of hub 50 to 80% full of the specified grease (Figure 35).
8. Assemble the inboard bearing onto the race at the inboard side of the hub
and install the seal (Figure 35).
9. Repeat steps 1 through 8 to the bearings for the other hub.
1. Nut retainer 2. Spindle nut
3. Tab washer
Figure 36
g192344
4. Outer bearing
5. Hub, rotor, inner bearing, race, and seal
6. Spindle
2. Assemble the hub and rotor onto the spindle with the rotor inboard (Figure
36).
3. Assemble the outboard bearing onto the spindle and seat the bearing to the
outboard race (Figure 36).
4. Assemble the tab washer onto the spindle (Figure 36).
5. Thread the spindle nut onto the spindle and tighten the nut to 15 Nm (11
ft-lb), while rotating the hub to seat the bearing (Figure 36).
6. Loosen the spindle nut until the hub rotates freely.
7. Torque the spindle nut to 170 to 225 Ncm (15 to 20 in-lb).
8. Install the retainer over the nut and check the alignment of the slot in
the retainer and the hole in the spindle for the cotter pin (Figure 37).
Note: If the slot in the retainer and the hole in the spindle are not aligned,
tighten the spindle nut to align the slot and hole to a maximum torque of 226
Ncm (20 in-lb) on the nut.
32
1. Cotter pin 2. Nut retainer
Figure 37 3. Dust cap
g192345
9. Install the cotter pin and bend each legs around the retainer (Figure 37).
10. Install the dust cap onto the hub (Figure 37).
11. Repeat steps 1 through 10 for the hub and rotor at the other side of the
machine.
Installing the Brakes and Wheels
1. Clean the 2 flange-head bolts (3/8 x 3/4 inch) and apply a coat of medium-
strength thread-locking compound to the threads of the bolts.
2. Align the brake pads to either side of the rotor (Figure 32) and the holes
in the caliper bracket with the holes in the brake mount of the spindle frame
(Figure 36).
3. Secure the caliper bracket to the spindle frame (Figure 32) using the 2
flange-head bolts (3/8 x 3/4 inch).
Torque the 2 flange-head bolts to 47 to 54 Nm (35 to 40 ft-lb).
4. Align the holes in the wheel to the studs of the hub and assemble the
wheel to the hub with the valve stem outward (Figure 31).
Note: Ensure that the mounting surface of the wheel is flush with the hub.
5. Secure the wheel to the hub using the lug nuts (Figure 31).
Torque the lug nuts to 108 to 122 Nm (80 to 90 ft-lb).
6. Repeat steps 1 through 5 for the brake and wheel on the other side of the
machine.
33
Electrical System Maintenance
Electrical System Safety
· Disconnect the battery before repairing the machine. Disconnect the negative
terminal first and the positive last. Connect the positive terminal first and
the negative last.
· Charge the battery in an open, well-ventilated area, away from sparks and
flames. Unplug the charger before connecting or disconnecting the battery.
Wear protective clothing and use insulated tools.
Battery Safety
· To reduce the potential for fire, keep the batteries and motor area free of
excessive grease, grass, leaves, and accumulation of dirt.
· Remove all jewelry and watches before servicing the batteries.
· Do not charge the batteries while servicing the machine.
· Always disconnect all the battery cables before servicing any electrical
components; refer to Disconnecting the Batteries (page 38).
Note: Disconnecting all the battery cables isolates power from the electrical
system.
· Battery electrolyte contains sulfuric acid, which produces hydrogen, a gas
that is explosive in certain conditions. Sulfuric acid can burn skin and
damage clothing; when emitted in gas form, it can damage your lungs.
Always service, store, and charge the machine in a well-ventilated area.
Keep sparks and open flames away from the batteries.
Do not smoke near the batteries.
Do not use an open flame to check the level or leakage of battery
electrolyte.
Wear proper eye, hand, and face protection.
Do not lean over the batteries at any time.
Avoid breathing in battery fumes.
Fill the batteries where clean water is always available for flushing the
skin.
If you get electrolyte on your skin or eyes, flush the affected area for 20
minutes with clean water. Remove affected clothing. Seek medical attention
immediately.
Keep children and pets away from the batteries and electrolyte.
· Electrolyte is poisonous.
Do not drink the electrolyte.
If electrolyte has been swallowed, have them drink large quantities of water
immediately to dilute the electrolyte, if possible.
Do not attempt to make them vomit.
Call a poison control center and get medical attention immediately.
· When not filling the batteries, keep the battery vent caps tight on the
batteries. Do not operate the machine if any of the vent caps are missing or
damaged.
· When removing or installing the batteries, do not allow the battery
terminals to touch any metal parts of the machine.
· Do not allow metal tools to short between the battery terminals and metal
parts of the machine.
· Do not check a battery charge by placing a metal object across the posts.
This causes sparks, which can cause an explosion.
· Always keep the battery retainers in place to protect and secure the
batteries.
· Read and understand the charging instructions before charging the batteries;
refer to Charging the Batteries (page 35). Also, take the following
precautions when charging the batteries:
Turn the machine key switch to OFF before connecting the charger to a power
source.
Use only the battery charger supplied with the machine to charge the
batteries.
Do not charge a damaged or frozen battery.
Always unplug the AC power cord from the power outlet before unplugging it
from the machine charging receptacle to avoid sparks.
If a battery gets hot while charging, begins emitting large amounts of
gasses, or spews electrolyte, immediately disconnect the charger power cord
from the power outlet. Have the machine serviced by an Authorized Service
Dealer before using it again.
34
Maintaining the Batteries
Raise the seat assembly and raise the cargo bed before maintaining the
batteries; refer to Raising and Lowering the Seat Assembly (page 29) and
Raising the Cargo Bed to the Dump Position (page 19).
WARNING
Battery terminals or metal tools could short against metal components causing
sparks. Sparks can cause the battery gases to explode, resulting in personal
injury. · When removing or installing the battery,
do not allow the battery terminals to touch any metal parts of the machine. ·
Do not allow metal tools to short between the battery terminals and metal
parts of the machine. · Use insulated tools when maintaining the batteries. ·
Always keep the battery retainers in place to protect and secure the
batteries.
DANGER
Do not touch any electrical components or contacts on the motor. Touching any
of these components or contacts could seriously injure you or cause death.
Cleaning the Batteries
Service Interval: Every 25 hours 1. Ensure that all the battery caps are
tight.
2. Use a paper towel to clean the batteries.
3. If the battery terminals are corroded, clean them with a solution of 4
parts water and 1 part baking soda. Also, clean the posts and cable clamps
with a post and clamp cleaner.
Note: The posts and clamps should have a bright, metallic shine.
4. Apply a light coating of Toro battery-terminal protector.
Charging the Batteries
Service Interval: Before each use or daily
The charger for this machine is located inside the machine under the
operator’s seat. For maximum battery life, charge the batteries whenever you
are not using the machine. Depending on how discharged the batteries are and
the ambient temperature of the batteries, it may take up to 16 hours to charge
the batteries to full capacity.
Note: Normal charge time is approximately 8 to 10 hours.
Important: Lead-acid batteries do not develop a charge memory and do not need
to be fully discharged before charging them. Fully discharging the batteries
may damage them. Charge the batteries any time the machine is not in use.
WARNING
Charging the battery produces gases that can explode.
Never smoke near the batteries and keep sparks and flames away from them.
1. Position the machine in a well-ventilated area near a suitable power
outlet.
2. Check the electrolyte level of the batteries.
Note: After fully charging the batteries, fill the batteries with distilled or
deionized water; refer to Adding Distilled or Deionized Water to the Batteries
(page 37).
Important: Fully charge the batteries before adding the water to the
batteries. While charging, the electrolyte increases in volume, and filling a
low battery before fully charging the batteries can cause the electrolyte to
overflow and leak out of the vent.
35
3. Connect a 16 gauge (or larger diameter), 2.5 m (8.2 ft) or shorter charger
cord to the charging receptacle on the machine (Figure 38).
Note: Ensure that the charger-voltage setting matches the voltage at the power
outlet being used.
Note: In high-ambient temperature environments, remove the seat assembly for
optimal charging time; refer to Removing a Bucket Seat (page 29). If the
battery charger is too hot, it may not charge properly. In cold temperatures,
it may take a longer for the batteries to charge.
Refer to the following table and Figure 38 for information on the meanings of the varying colors of the charger-status light.
Charger-Status Light Table
Charger-Status Light Color
Green Green
Solid/Flashing
Solid Flashing
Amber
Flashing
Red
Flashing
Meaning
Charging complete
Short flash–less than 80% charge Long flash–greater than 80% charge
Reduced-power mode–low AC voltage or high internal charger temperature; charge
immediately
Charger error–reset the charger power If this error persists, refer to the
blink codes in the charger manual
Figure 38
g034217
1. Charger-status light
4. The battery is almost charged.
2. Charging receptacle
5. The battery is charged.
3. The battery is near empty. 6. Charger fault; refer to the charger manual for the fault codes.
4. Plug the charger power cord into the power outlet.
Note: While the batteries are charging, the green light on the charger blinks
on and off. When the batteries are fully charged, the green light stops
blinking and stays on.
5. Disconnect the cord from the power outlet.
6. Disconnect the charger from the machine.
36
Checking the Water Level of the Batteries
Service Interval: Before each use or daily
1. Park the machine on a level surface, engage the parking brake, shut off
the machine, remove the key, and raise cargo bed; Raising the Cargo Bed to the
Dump Position (page 19).
2. Raise the seat assembly to access the batteries; refer to Raising and
Lowering the Seat Assembly (page 29).
3. Check the eyelets on each of the batteries to see if they are either black
or white (Figure 39).
Note: Black eyelets indicate that the batteries are full of water. White
eyelets indicate that water is needed for the batteries.
key, and raise cargo bed; Raising the Cargo Bed to the Dump Position (page
19).
2. Charge the batteries until a full charge is achieved; refer to Charging
the Batteries (page 35).
3. Raise the seat assembly to access the batteries; refer to Raising and
Lowering the Seat Assembly (page 29).
4. Connect your Toro water hand pump to the water-fill port (Figure 40).
1. Battery eyelet
Figure 39
g034218
4. If the eyelets are white, you must add distilled or deionized water to the
batteries; refer to Adding Distilled or Deionized Water to the Batteries (page
37).
Adding Distilled or Deionized Water to the Batteries
Service Interval: Every 25 hours/Every 2 weeks (whichever comes first)
Important: Fully charge the batteries before adding the water to the
batteries. While charging, the electrolyte increases in volume, and filling a
low battery before fully charging the batteries can cause the electrolyte to
overflow and leak out of the vent.
Important: Use only clean, distilled or deionized water to fill the batteries.
Using tap water may damage and reduce the life of the batteries.
1. Park the machine on a level surface, engage the parking brake, shut off
the machine, remove the
Figure 40
1. Water-fill port 2. Hand-pump connector
3. Water hand pump
g034255
5. Pump water into the batteries until all the eyelets on top of the
batteries are black, indicating that they are filled with water.
Important: Do not overfill the battery. Electrolyte will overflow onto other
parts of the machine and severe corrosion and deterioration may result. Also,
overfilling the battery may reduce the life of the battery.
Changing the Batteries
When the machine begins to lose operating range or when the length of time to
discharge or charge the battery is significantly reduced, the batteries are
probably wearing and losing their ability to hold a charge. Take the machine
to an Authorized Service Dealer and have them test the batteries to determine
whether the batteries need to be replaced. The dealer can then replace the
batteries for you. If you wish to replace the batteries yourself, use the
following procedures:
37
Disconnecting the Batteries
1. Raise the cargo bed, turn the key switch to the OFF position, and remove
the key.
2. Disconnect the main negative-battery cable (black) that connects the bank
of batteries to the ground point of the machine (Figure 41).
Note: The main battery cables are long when compared to battery-interconnect
cables.
Connecting the Batteries
1. Ensure that the battery terminals are clean and free of oxidation.
2. Connect the main positive-battery cable (red) between the bank of
batteries and the machine (Figure 41).
3. Connect the main negative-battery cable (black) between the bank of
batteries and the machine (Figure 41).
4. Torque the nuts securing all of the battery cables until the retainer
securely grips the battery.
5. Coat the battery terminals with Toro battery-terminal protector.
6. Ensure that the rubber boots on each battery cable are securely seated
over the battery terminals.
7. Insert the key into the key switch and rotate the switch to the ON
position.
8. Lower the cargo bed, rotate the key switch to the OFF position, and remove
the key.
Figure 41
g034412
3. Disconnect the main positive-battery cable (red) that connects the bank of
batteries to the main contactor of the machine (Figure 41).
Replacing the Batteries
1. Remove all of the battery-interconnect cables from the batteries.
2. Remove the battery retainers located between the batteries.
3. Remove all of the batteries and recycle them according to your local
codes.
4. Assemble new batteries into the machine at the locations from where you
removed batteries in step 3.
Note: Pay attention to the battery polarity when installing the new batteries
(Figure 41).
5. Install the battery retainers and tighten the nuts until the retainer
securely grips the batteries.
6. Connect the batteries together as shown in Figure 41 with the battery-
interconnect cables that you removed in step 1.
Storing the Batteries
Charge the batteries fully before placing the machine into storage. Plug the
charger into a wall outlet while the machine and batteries are in storage.
Leave the charger plugged into a wall outlet and charging receptacle during
storage to ensure that the batteries stay charged and do not freeze;
otherwise, charge the batteries at least once a month.
Important: If the machine cannot be plugged in during storage, fully charge
the batteries at least once a month. The batteries self-discharge over long
periods of time, which may damage the batteries to the point of being
unusable, even if the batteries are new.
38
Replacing the Fuses
There are 4 fuses in the electrical system; the other slots are open for options. They are located under the seat assembly behind a battery on the right side of the machine (Figure 42).
Main power Electric relay USB power point Headlights Optional lift kit–open Horn
10 A 20 A
5A 10 A 15 A 30 A
Maintaining the Headlights
Replacing the Headlight
1. Disconnect the batteries; refer to Disconnecting the Batteries (page 38).
2. Open the hood.
3. Disconnect the electrical connector for the harness from the connector of
the lamp assembly (Figure 43).
1. Fuse block
Figure 42
g277605
Figure 43
1. Speed clip 2. Opening in the bumper
3. Adjustment screw
4. Headlight
5. Harness electrical connector
6. Lamp assembly
g277621
4. Remove the speed clips that secure the headlight to the headlight bracket
(Figure 43).
Note: Retain all parts for installation of the new headlight.
5. Remove the headlight assembly by moving it forward through the opening in
the front bumper (Figure 43).
6. Install the new headlight through the opening in the bumper (Figure 43).
Note: Ensure the adjustment posts are lined up with the holes in the mounting
bracket behind the bumper.
39
7. Secure the headlight assembly with the speed clips that you removed in
step 4.
8. Connect the electrical connector for the harness to the connector of the
lamp assembly (Figure 43).
9. Adjust the headlights to direct the beams to the desired position, refer
to Adjusting the Headlights (page 40).
Adjusting the Headlights
Use the following procedure to adjust the headlight beam position whenever a
headlight assembly is replaced or removed.
1. Park the machine on a level surface with the headlights approximately 7.6
m (25 ft) from a wall (Figure 44).
2. Measure the distance from the floor to the center of the headlight and
make a mark on the wall at the same height.
3. Turn the key switch to the ON position, and turn on the headlights.
4. Take note of where the headlights aim on the wall.
The brightest part of the headlight beam should be 20 cm (8 inches) below the
mark placed on the wall (Figure 44).
Drive System Maintenance
Maintaining the Tires
Service Interval: Every 100 hours–Check the condition of the tires and rims.
Every 100 hours–Torque the wheel-lug nuts.
1. Inspect the tires and rims for signs of wear and damage.
Note: Operating accidents, such as hitting curbs, can damage a tire or rim and
also disrupt wheel alignment, so inspect tire condition after an accident.
2. Torque the wheel lug nuts to 108 to 122 Nm (80 to 90 ft-lb).
Figure 44
g298100
5. At the back of the headlight assembly, rotate adjustment screws (Figure
43) to pivot the headlight assembly and align the position of the cast beam.
6. Connect the batteries and close the hood; refer to Connecting the
Batteries (page 38).
40
Inspecting the Steering and Suspension Components
Service Interval: Every 100 hours–Inspect the steering and suspension for
loose or damaged components.
With the steering wheel at the centered position (Figure 45), turn the
steering wheel to the left or right. If you turn the steering wheel more than
13 mm (1/2 inch) to the left or right, and the tires do not turn, check the
following steering and suspension components to ensure that they are not loose
or damaged:
· Steering shaft to the steering-rack assembly joint
Important: Inspect the condition and security of the pinion-shaft seal (Figure
46).
· Steering-rack assembly tie rods
Adjusting the Front Wheel Alignment
Service Interval: Every 100 hours/Yearly (whichever comes first)–Check the
front wheel camber and toe-in.
Preparing to Adjust Camber or Toe-in
1. Check the tire pressure to ensure that the front tires are inflated to 82
kPa (12 psi).
2. Either add weight to the driver’s seat equal to the average operator who
will run the machine, or have an operator sit on the seat. The weight or
operator must remain on the seat for the duration of the adjustment procedure.
3. On a level surface, roll the machine straight back 2 to 3 m (6 to 10 ft)
and then straight forward to the original starting position. This allows the
suspension to settle into the operating position.
Figure 45
g313577
1. Steering wheel at the centered position
2. 13 mm (1/2 inch) from the center of the steering wheel
Adjusting the Camber
Owner provided tools: spanner wrench, Toro Part 132-5069; refer to your
authorized Toro distributor.
Important: Make the camber adjustments only if you are using a front
attachment or if there is uneven tire wear.
1. Check the camber alignment at each wheel; the alignment should be as close
to neutral (zero) as possible.
Note: The tires should be aligned with the tread evenly on the ground to
reduce uneven wear.
2. If the wheel camber is out of alignment, use the spanner wrench to rotate
the collar on the shock absorber to align the wheel (Figure 47).
1. Pinion-shaft seal
Figure 46
g313576
Figure 47
1. Shock-absorber spring 2. Collar
3. Spring length
g033218
41
Adjusting the Front Wheel Toe-in
Important: Before adjusting toe-in, ensure that the camber adjustment is as
close to neutral as possible; refer to Adjusting the Camber (page 41).
1. Measure the distance between both of the front tires at the axle height at
both the front and rear of the front tires (Figure 48).
Checking the Transaxle-Fluid Level
Service Interval: Every 100 hours–Check the transaxle-fluid level.
1. Park the machine on a level surface. 2. Engage the parking brake. 3. Shut
off the motor and remove the key. 4. Remove the fill plug on the transaxle
(Figure 50).
Note: The fluid level should be even with the bottom of the fill plug.
Figure 48
1. Tire center line–back 2. Tire center line–front
3. Axle center line
g009235
2. If the measurement does not fall within 0 to
g217835
6 mm (0 to 1/4 inch), loosen the jam nuts at the
Figure 50
outer end of the tie rods (Figure 49).
1. Fill plug
5. If the fluid level is low, remove the fill plug and add the specified
fluid until it runs out of the hole (Figure 50).
6. Install the fill plug and torque it to 20 to 27 Nm (15 to 20 ft-lb).
1. Tie rod
Figure 49 2. Jam nut
g033219
3. Rotate both tie rods to move the front of the tire inward or outward.
4. Tighten the tie rod jam nuts when the adjustment is correct.
5. Ensure that there is full travel of the steering wheel in both directions.
42
Changing the Transaxle Fluid
Service Interval: Every 100 hours–Check the transaxle for leaks.
Every 800 hours/Yearly (whichever comes first)–Change the transaxle fluid.
Fluid Type: SAE 10W-30 (API service SJ or higher)
Fluid Capacity: 0.66 L (0.7 US qt) 1. Align a drain pan under the transaxle
cover (Figure 51).
Brake Maintenance
Checking the Parking Brake
1. Engage the parking brake by pulling the parking-brake lever toward you,
until you feel tension.
2. If you do not feel tension when pulling the parking-brake toward you
within 11.4 to 16.5 cm (4-1/2 to 6-1/2 inches) from the “P” symbol on the
dash, then you need to adjust the parking brake; refer to Adjusting the
Parking Brake (page 43).
1. Transaxle cover
Figure 51 2. Bolts
Adjusting the Parking Brake
1. Ensure that the parking brake is disengaged.
2. Using jack stands, lift the rear of the machine; refer to Lifting the Machine (page 28).
3. Using 2 wrenches, hold the adjusting post on the
g217834
caliper in place with 1 wrench, and loosen the
jam nut 1/4 turn with the other wrench (Figure
52).
2. Remove the bolts from the transaxle cover and drain the fluid completely (Figure 51).
Note: Retain the transaxle cover and bolt.
3. Install the transaxle cover using the previously removed bolts, and torque the bolts to 22 to 32 Nm (16 to 24 ft-lb).
4. Remove the fill plug on the transaxle and fill the transaxle with the specified fluid until it runs out of the fill hole (Figure 50).
g034434
5. Install the fill plug and torque it to 20 to 27 Nm
Figure 52
(15 to 20 ft-lb).
1. Adjusting post
3. Caliper
2. Jam nut
4. While holding the adjusting post and the jam nut in place, turn the
adjusting post in to tighten (Figure 52).
Note: Perform this step until you feel drag on the wheel.
5. While holding the adjusting post and the jam nut in place, back off 1/4
turn (Figure 52).
6. While holding the adjusting post and the jam nut in place, tighten the jam
nut (Figure 52).
7. Perform steps 1 through 6 to the other side.
43
8. Verify that the parking brake is adjusted to the proper tension; refer to
Checking the Parking Brake (page 43).
Note: If you cannot adjust the parking brake to the required tension, the
brake pads may be worn and need to be replace. Contact your authorized Toro
distributor for assistance.
Checking the Brake-Fluid Level
Service Interval: Before each use or daily Check the brake-fluid level before
the motor is first used.
Brake Fluid Type: DOT 3
1. Park the machine on a level surface, engage the parking brake, shut off
the machine, and remove the key.
2. Raise the hood to gain access to the master-brake cylinder and reservoir
(Figure 53).
Figure 54
1. Brake-fluid reservoir
2. Minimum line
g002136
4. If the fluid level is low, perform the following:
A. Clean the area around the reservoir cap and remove the cap (Figure 53).
B. Add DOT 3 brake fluid to the reservoir until the fluid level is above the
Minimum line (Figure 54).
Note: Do not overfill the reservoir with brake fluid.
C. Install the reservoir cap (Figure 53).
5. Close the hood of the machine.
Figure 53
1. Filler neck (reservoir) 2. Reservoir cap
3. DOT 3 brake fluid
g034314
3. Look at the outline of the fluid level at the side of the reservoir
(Figure 54).
Note: The level should be above the Minimum line.
Inspecting the Brakes
Service Interval: Every 100 hours
Important: Brakes are a critical safety component of the machine. Closely
inspect them at the recommended service interval to ensure optimum performance
and safety. · Inspect the brake lining for wear or damage. If the
lining (brake pad) thickness is less than 1.6 mm (1/16 inch), replace the
brake lining.
· Inspect the backing plate and other components for signs of excessive wear
or deformation. Replace any deformed components.
· Check the brake-fluid level; refer to Checking the Brake-Fluid Level (page
44).
44
Replacing the Service and Parking-Brake Pads
Service Interval: Every 400 hours Contact your authorized Toro distributor to
inspect and possibly replace the service and parking-brake pads.
Changing the Brake Fluid
Service Interval: Every 1,000 hours Contact your authorized Toro distributor.
Chassis Maintenance
Adjusting the Cargo-Bed Latches
If the cargo-bed latch is out of adjustment, the cargo bed vibrates up and
down as you drive the machine. You can adjust the latch posts to make the
latches hold the cargo bed snugly to the chassis.
1. Verify that the cargo bed is latching.
Note: If the cargo bed does not latch, the bed-latch striker is likely too
low. If the cargo bed latches, but vibrates up and down as you drive, the bed-
latch striker is likely too high.
2. Raise the cargo bed; Raising the Cargo Bed to the Dump Position (page 19).
3. Loosen the 2 bolts on the bed-latch striker and move the striker up or
down, depending on if the striker is too high or too low (Figure 55).
1. Bolts
Figure 55 2. Bed-latch striker
g034451
4. Tighten the 2 bolts on the bed-latch striker (Figure 55).
5. Verify that the adjustment is correct by latching the cargo bed several
times.
45
Cleaning
Washing the Machine
Service Interval: Before each use or daily–Wash the machine.
Wash the machine as needed using water alone or with a mild detergent. You may
use a rag when washing the machine. Important: Do not use brackish or
reclaimed water to clean the machine. Important: Pressurized water is not
recommended when washing the machine. It may damage the electrical system,
loosen important decals, or wash away necessary grease at friction points.
Avoid excessive use of water, especially near the control panel, motor, motor
controller, charger, back of the dashboard, and batteries.
46
Storage
Storage Safety
· Shut off the machine, remove the key, and wait for all movement to stop
before you leave the operator’s position. Allow the machine to cool before
adjusting, servicing, cleaning, or storing it.
· Do not store the machine or fuel container where there is an open flame,
spark, or pilot light, such as on a water heater or other appliance.
Storing the Machine
1. Park the machine on a level surface, engage the parking brake, shut off
the machine, and remove the key.
2. Clean dirt and grime from the entire machine, including the outside of the
motor housing.
Important: You can wash the machine with mild detergent and water. Do not use
high pressure water to wash the machine. Pressure washing may damage the
electrical system or wash away necessary grease at friction points. Avoid
excessive use of water, especially near the control panel, lights, motor, and
the battery.
3. Inspect the brakes; refer to Inspecting the Brakes (page 44).
4. Check the tire pressure; refer to Checking the Tire Pressure (page 15).
5. Check and tighten all bolts, nuts, and screws. Repair or replace any part
that is damaged.
6. Paint all scratched or bare metal surfaces.
Note: Paint is available from your Authorized Service Dealer.
7. Store the machine in a clean, dry garage or storage area.
8. Remove the key and put it in a safe place out of the reach of children.
9. Cover the machine to protect it and keep it clean.
Battery Storage
1. Charge the batteries fully before placing the machine into storage; refer
to Charging the Batteries (page 35). Plug the charger into a wall outlet while
the machine and batteries are in storage. Leave the charger plugged into a
wall outlet and charging receptacle during storage to ensure that the
batteries stay charged and do not freeze; otherwise, charge the batteries
monthly at a minimum.
2. Plug in the charger during storage to maintain full battery life.
Important: If the machine cannot be plugged in during storage, fully charge
the batteries at least once a month. The batteries self-discharge over long
periods of time, which may damage the batteries to the point of being
unusable, even if the batteries are new.
3. After fully charging the batteries, fill the batteries with distilled or
deionized water before storing; refer to Adding Distilled or Deionized Water
to the Batteries (page 37).
47
Troubleshooting
Machine-Status Light Flash Pattern
Problem
Possible Cause
Corrective Action
The machine-status light is always illuminated.
1. The system is functioning properly.
1. None
The machine-status light flashed 1 time.
1. There is a controller-configuration fault. 1. Contact your Authorized Service Dealer.
The machine-status light flashed 2 times.
1. The parking brake is engaged while in FORWARD or REVERSE position.
2. A drive-switch fault occurred.
1. Disengage the parking brake.
2. Turn off the machine and check the functionality of the switches.
The machine-status light flashed 3 times.
1. The motor current exceeded the controller-rated maximum.
2. There is an internal-power component fault.
1. Turn the key switch to the OFF position, wait a few seconds, and turn the
key switch to the ON position. Check all batteries and high-current controller
connections If the condition continues, refer to your Authorized Service
Dealer.
2. Contact your Authorized Service Dealer.
The machine-status light flashed 4 times. 1. A main-contactor fault occurred.
1. Test the contact wires, coil and contacts for normal operation.
The machine-status light flashed 5 times.
1. Exceeded the maximum motor speed.
1. Turn the key switch to the OFF position, wait a few seconds, turn the key switch to the ON position, and check for normal operation.
The machine-status light flashed 6 times. 1. The throttle is pressed while
starting the machine.
2. There is a wire that is not making a connection.
1. Release the pedal, turn the key switch to the OFF position, wait a few
seconds, turn the key switch to the ON position, and check for normal
operation.
2. Test the wiring between the controller and contactor, switches, and the
status-indicator light.
The machine-status light flashed 7 times.
1. The remaining charge on the batteries is low.
2. The batteries are fully discharged.
3. The internal capacitor has a pre-charge of less than 5V.
1. Stop operation, drive slowly to your nearest charging station, and charge
the batteries fully.
2. Tow the machine to your charging station and charge the batteries fully.
3. Fully charge the batteries, turn the key switch to the OFF position, wait
a few seconds, turn the key switch to the ON position, and check for normal
operation.
The machine-status light flashed 8 times.
1. The controller or motor is overheated or too cold.
1. Determine if the motor or controller is very hot or very cold, then allow the machine to return to safe temperatures before resuming normal operation.
The machine-status light flashed 10 times. 1. A controller-configuration fault occurred.
1. Contact your Authorized Service Dealer.
48
Problem
Possible Cause
The machine-status light flashed 11 times. 1. A motor-encoder fault occurred.
2. Exceeded the maximum motor speed.
The machine-status light flashed 12 times. 1. A controller-configuration fault
occurred.
The machine-status light flashed 13 times. 1. An internal-software fault
occurred.
The machine-status light flashed 14 times. 1. A communication fault occurred.
The machine-status light is not illuminated. 1. There is either no power to
the controller or the controller has failed.
Corrective Action
1. Check the motor-encoder (speed sensor) wiring.
2. Turn the key switch to the OFF position, wait a few seconds, turn the key
switch to the ON position, and check for normal operation.
1. Contact your Authorized Service Dealer.
1. Contact your Authorized Service Dealer.
1. Contact your Authorized Service Dealer.
1. Contact your Authorized Service Dealer.
49
EEA/UK Privacy Notice
Toro’s Use of Your Personal Information The Toro Company (“Toro”) respects
your privacy. When you purchase our products, we may collect certain personal
information about you, either directly from you or through your local Toro
company or dealer. Toro uses this information to fulfil contractual
obligations – such as to register your warranty, process your warranty claim
or to contact you in the event of a product recall – and for legitimate
business purposes – such as to gauge customer satisfaction, improve our
products or provide you with product information which may be of interest.
Toro may share your information with our subsidiaries, affiliates, dealers or
other business partners in connection these activities. We may also disclose
personal information when required by law or in connection with the sale,
purchase or merger of a business. We will never sell your personal information
to any other company for marketing purposes. Retention of your Personal
Information Toro will keep your personal information as long as it is relevant
for the above purposes and in accordance with legal requirements. For more
information about applicable retention periods please contact legal@toro.com.
Toro’s Commitment to Security Your personal information may be processed in
the US or another country which may have less strict data protection laws than
your country of residence. Whenever we transfer your information outside of
your country of residence, we will take legally required steps to ensure that
appropriate safeguards are in place to protect your information and to make
sure it is treated securely. Access and Correction You may have the right to
correct or review your personal data, or object to or restrict the processing
of your data. To do so, please contact us by email at legal@toro.com. If you
have concerns about the way in which Toro has handled your information, we
encourage you to raise this directly with us. Please note that European
residents have the right to complain to your Data Protection Authority.
374-0282 Rev C
California Proposition 65 Warning Information
What is this warning?
You may see a product for sale that has a warning label like the following:
WARNING: Cancer and Reproductive Harm–www.p65Warnings.ca.gov.
What is Prop 65?
Prop 65 applies to any company operating in California, selling products in
California, or manufacturing products that may be sold in or brought into
California. It mandates that the Governor of California maintain and publish a
list of chemicals known to cause cancer, birth defects, and/or other
reproductive harm. The list, which is updated annually, includes hundreds of
chemicals found in many everyday items. The purpose of Prop 65 is to inform
the public about exposure to these chemicals. Prop 65 does not ban the sale of
products containing these chemicals but instead requires warnings on any
product, product packaging, or literature with the product. Moreover, a Prop
65 warning does not mean that a product is in violation of any product safety
standards or requirements. In fact, the California government has clarified
that a Prop 65 warning “is not the same as a regulatory decision that a
product is safe’ orunsafe.'” Many of these chemicals have been used in
everyday products for years without documented harm. For more information, go
to https://oag.ca.gov/prop65/faqs-view-all. A Prop 65 warning means that a
company has either (1) evaluated the exposure and has concluded that it
exceeds the “no significant risk level”; or (2) has chosen to provide a
warning based on its understanding about the presence of a listed chemical
without attempting to evaluate the exposure.
Does this law apply everywhere?
Prop 65 warnings are required under California law only. These warnings are
seen throughout California in a wide range of settings, including but not
limited to restaurants, grocery stores, hotels, schools, and hospitals, and on
a wide variety of products. Additionally, some online and mail order retailers
provide Prop 65 warnings on their websites or in catalogs.
How do the California warnings compare to federal limits?
Prop 65 standards are often more stringent than federal and international
standards. There are various substances that require a Prop 65 warning at
levels that are far lower than federal action limits. For example, the Prop 65
standard for warnings for lead is 0.5 g/day, which is well below the federal
and international standards.
Why don’t all similar products carry the warning?
· Products sold in California require Prop 65 labelling while similar products
sold elsewhere do not. · A company involved in a Prop 65 lawsuit reaching a
settlement may be required to use Prop 65 warnings for its products, but other
companies
making similar products may have no such requirement.
· The enforcement of Prop 65 is inconsistent. · Companies may elect not to
provide warnings because they conclude that they are not required to do so
under Prop 65; a lack of warnings for a
product does not mean that the product is free of listed chemicals at similar
levels.
Why does Toro include this warning?
Toro has chosen to provide consumers with as much information as possible so
that they can make informed decisions about the products they buy and use.
Toro provides warnings in certain cases based on its knowledge of the presence
of one or more listed chemicals without evaluating the level of exposure, as
not all the listed chemicals provide exposure limit requirements. While the
exposure from Toro products may be negligible or well within the “no
significant risk” range, out of an abundance of caution, Toro has elected to
provide the Prop 65 warnings. Moreover, if Toro does not provide these
warnings, it could be sued by the State of California or by private parties
seeking to enforce Prop 65 and subject to substantial penalties.
Rev A
The Toro Warranty
A Limited Warranty
Electric Workman
Conditions and Products Covered
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an
agreement between them, jointly warrant your Toro Commercial product
(“Product”) to be free from defects in materials or workmanship for two years
or 1500 operational hours, whichever occurs first. Where a warrantable
condition exists, we will repair the Product at no cost to you including
diagnostics, labor, parts, and transportation. This warranty begins on the
date the Product is delivered to the original retail purchaser. Product
equipped with an hour meter.
Instructions for Obtaining Warranty Service
You are responsible for notifying the Commercial Products Distributor or
Authorized Commercial Products Dealer from whom you purchased the Product as
soon as you believe a warrantable condition exists. If you need help locating
a Commercial Products Distributor or Authorized Dealer, or if you have
questions regarding your warranty rights or responsibilities, you may contact
us at:
Commercial Products Service Department Toro Warranty Company 8111 Lyndale
Avenue South Bloomington, MN 55420-1196 E-mail: commercial.warranty@toro.com
Owner Responsibilities
As the Product owner, you are responsible for required maintenance and
adjustments stated in your Operator’s Manual. Failure to perform required
maintenance and adjustments can be grounds for disallowing a warranty claim.
Items and Conditions Not Covered
Not all product failures or malfunctions that occur during the warranty period
are defects in materials or workmanship. This warranty does not cover the
following:
· Product failures which result from the use of non-Toro replacement parts, or
from installation and use of add-on, or modified non-Toro branded accessories
and products. A separate warranty may be provided by the manufacturer of these
items.
· Product failures which result from failure to perform recommended
maintenance and/or adjustments. Failure to properly maintain your Toro product
per the Recommended Maintenance listed in the Operator’s Manual can result in
claims for warranty being denied.
· Product failures which result from operating the Product in an abusive,
negligent or reckless manner.
· Parts subject to consumption through use unless found to be defective.
Examples of parts which are consumed, or used up, during normal Product
operation include, but are not limited to, batteries, carbon brushes, brake
components, tires, filters, belts, etc.
· Failures caused by outside influence. Items considered to be outside
influence include, but are not limited to, weather, storage practices,
contamination, use of unapproved lubricants, additives, chemicals, etc.
· Normal “wear and tear” items. Normal “wear and tear” includes, but is not
limited to, damage to seats due to wear or abrasion, worn painted surfaces,
scratched decals or windows, etc.
Parts
Parts scheduled for replacement as required maintenance are warranted for the
period of time up to the scheduled replacement time for that part. Parts
replaced under this warranty are covered for the duration of the original
product warranty and become the property of Toro. Toro will make the final
decision whether to repair any existing part or assembly or replace it. Toro
may use remanufactured parts for warranty repairs.
Note Regarding Deep Cycle Battery Warranty:
Deep cycle batteries have a specified total number of kilowatt-hours they can
deliver during their lifetime. Operating, recharging, and maintenance
techniques can extend or reduce total battery life. As the batteries in this
product are consumed, the amount of useful work between charging intervals
will slowly decrease until the battery is completely worn out. Replacement of
worn out batteries, due to normal consumption, is the responsibility of the
product owner. Battery replacement may be required during the normal product
warranty period at owner’s expense.
General Conditions
Repair by an Authorized Toro Distributor or Dealer is your sole remedy under
this warranty.
Neither The Toro Company nor Toro Warranty Company is liable for indirect,
incidental or consequential damages in connection with the use of the Toro
Products covered by this warranty, including any cost or expense of providing
substitute equipment or service during reasonable periods of malfunction or
non-use pending completion of repairs under this warranty.
All implied warranties of merchantability and fitness for use are limited to
the duration of this express warranty. Some states do not allow exclusions of
incidental or consequential damages, or limitations on how long an implied
warranty lasts, so the above exclusions and limitations may not apply to you.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or
Canada should contact their Toro Distributor (Dealer) to obtain guarantee
policies for your country, province, or state. If for any reason you are
dissatisfied with your Distributor’s service or have difficulty obtaining
guarantee information, contact the Toro importer. If all other remedies fail,
you may contact us at Toro Warranty Company.
374-0274 Rev B
References
- p65Warnings.ca.gov
- Frequently Asked Questions - View All | State of California - Department of Justice - Office of the Attorney General
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