HORMANN BA B168xH238 Aluminium Entrance Door Instructions

HORMANN BA B168xH238 Aluminium Entrance Door

Installation tool also provides further support. www.ift- rosenheim.de installation tool These instructions are an important document for the construction file.

DANGER
Indicates a danger that leads directly to death or serious injuries.

ATTENTION
Indicates a danger that can lead to damage or destruction of the product.

Symbols used

Important note for avoiding damage to property. Spacing blocks. Support blocks. Door opening out wards. Door opening inwards. Single leaf door Single leaf door Optional components, to be ordered as accessories Electrical voltage See separate Fitting Instructions for the control or for the additional electrical control elements See illustrated section See text section. Non- permissible arrangement or activity. Permissible arrangement or activity.

Dissemination as well as duplication of this document and the use and communication of its content are prohibited unless explicitly permitted. Noncompliance will result in damage compensation obligations. All rights reserved in the event of patent, utility model or design model registration. Subject to changes.

Position the frame to the leaf To be connected, fitted on site. Switch Attack side Break-in-resistant component RC 4 acc. to DIN EN 1627:2011 Remove and dispose of component or packaging. Maintenance free Tighten the screws firmly Open to vapour diffusion Summer House exterior House interior To be connected, fitted at the factory Automatic door Volt-free contact In the illustrated section, this indicates work steps that must be performed in succession. Break-in-resistant component RC 3 acc. to DIN EN 1627:2011 Placing door leaf on the floor Inspect Vapour diffusion proof Tighten the screws by hand

Vapour diffusion proof

Winter Not permissible according to DIN 4108

Colour code for leads, single wires and components

The colour abbreviations for lead, wire and component identification follows the international colour code in accordance with IEC 757

Safety Instructions

Danger

• Danger to life while fitting the entrance door
• During fitting, the door or door frame can fall and kill persons.
• Prior to and during fitting, secure the door and frame against falling over.

1. Comply with the basic rules in DIN 4108 Thermal insulation and energy economy in buildings when fitting the aluminium entrance door.
2. Make sure to comply with the applicable standards, directives, regulations, ordinances and the generally accepted rules of technology.
3. Protect your door until construction is completed by covering it with foil and tape to avoid damages.
4. But keep in mind that tape can leave residue or damage to the coating, especially under prolonged exposure to the sun Identify suitable fastenings according to the local conditions and have them on hand
5. Anchor the aluminium entrance door at all of the provided fixing points in the wall.
6. Always maintain the required edge and centre line spacing of the plugs depending on wall type, as well as the fitting information and handling guidelines of the plug manufacturer.
7. Contact surfaces to be sealed with silicon and sealant material must first be cleaned, such as

Profile surfaces

• Edge compound of the pane
• Only use adhesive and sealant materials that are suitable for this application and compatible with the product materials.
• Follow the handling guidelines of the respective manufacturer.
• Electrical work may only be carried out by qualified electricians.
• EC Directive 2006/42/EC is to be complied with for aluminium entrance doors with automatic door operators.

Fitter qualification

In order to ensure proper installation of the aluminium entry door, only assembly technicians with commensurate training may be charged with the task.

ATTENTION

Impaired function

Missing or modified components will impair the function of the entrance door. Do not alter or remove any components.

Fitting

To ensure simple and professional fitting, carefully go through all the work steps. Before fitting the door, check whether any attached parts have to be fitted. Remove the transport protection before fitting. Fastening and sealing materials are not included in the scope of delivery.

Note
It is important that you use the fixing points prepared at the factory. The fixing points indicated in the fitting instructions are only  general and may deviate from the fixing points prepared at the factory.

Accessories

• K3 door, side element, transom light.
• VP25 / VP50 extension.
• VP100 / VP150 extension.
• VPE20 / VPE50 one-piece extension.
• KE135 / KE90 corner profiles 135º / 90º
• KS3 static profile.
• Fixing material for accessories is part of the scope of delivery.

Determining the door position

Determine the door position depending on the on-site fastening options, type of wall and the required edge and centre line spacing for the plug. If possible, position the door so that it is within the insulation layer of the wall. With monolithic or single-shell brickwork, position the door as close as possible towards the building interior side. Observe the isothermal lines.

Fitting types

• Anchor fitting.
• Plug-and-screw fitting.
• Frame screw fitting

Note
Each fixing point must be back-blocked resistant to pressure. Unhinge the door.

ATTENTION

Impaired function

Non-compliance with the handling guidelines will impair the function of the entrance door. With fixing and sealant material, follow the handling guidelines of the respective manufacturer.

Connection to building structure

Proper fastening, load transfer and sealing of the connection joint to the building structure is a fundamental prerequisite for permanent usability of the door. It depends on the respective exterior wall system and fitting situation. Comply with the requirements of the current EnEV, the specifications of the RAL quality monitoring association for windows and doors e.V and the manufacturer‘s processing guidelines.

The following generally applies:|
---|---
Room side| Air and vapour diffusion-tight seal
Average range| Thermal insulation unsusceptible to moisture
Exterior side| Vapour diffusion open wind and rain barrier

Adjusting the fitting

Horizontal and vertical door leaf adjustment, contact pressure adjustment.

ATTENTION
Limiting the door opening angle. The door opening angle must be limited to 105˚ on site. Note that for concealed hinges, the door opening angle must be limited to 105˚, as otherwise damage to the hinge or door frame can be expected.

Fitting break in resistant door sets

The fitting instructions in this section give additional tips on fitting break in resistant door sets with resistance classes RC 3 / RC 4 acc. to DIN EN 1627: 2011  22. Only by a professional fitting in accordance with these instructions will the door sets be equipped with break in resistant features.

Permissible walls

The required break-in-resistance can only be obtained if the adjacent walls meet the requirements.

Permissible wall connections

The wall connections defined in Image 10.2 a – 10.2 n are permissible. Expert fitting must be verified with a fitting certificate. If fitting screws can be reached from outside, these have to be secured additionally on site

• Welding of screw heads
• Destruction of screw geometry
• Selecting a special screw
• Using one-way screws or safety screws

Safety relevant components

The required break – in – resistance can only be obtained if the used infills meet the following requirements

Classification of the resistance classes of break-in-resistant components

for solid walls

__

Resistance class of the component acc. to

DIN EN 1627

| Surrounding walls
---|---
In brickwork according to DIN 1053-1| Reinforced concrete walls acc. to DIN 1045
Wall thickness un plastered| Compression strength class of the bricks DFK| Apparent den- sity class of the bricks RDK| Mortar group min.| Nominal thick- ness min.| Strength class min.
RC 3| ≥ 115 mm| __

≥ 12

| __

–

| __

MG II / DM

| ≥ 120 mm| __

B 15

RC 4| ≥ 240 mm| ≥ 140 mm

Classification of the resistance classes of break-in-resistant components

for gas concrete walls

Gas concrete wall

Resistance class| Compression strength class of the bricks| Nominal thickness| Version
RC 3| ≥ 4| ≥ 240 mm| Bonded

Glazing

• Insertion and replacement of the glass panes or infills.
• Blocking suggestions.
• Secure blocking against falling e.g. with Pattex adhesive.

Electrical connections

Danger

Mains voltage

Contact with the mains voltage presents the danger of a deadly electric shock. For that reason, observe the following warnings under all circumstances

• Electrical connections may only be performed by a qualified electrician.
• The on – site electrical installation must conform to the applicable protective regulations.
• Qualified electricians must ensure compliance with the national directives for the operation of electrical devices!
• Depending on the length of the power supply cable.

Classification of the resistance classes of break-in-resistant components

for timber panel walls

__

__

__

__

__

RC 3

| | Tongue + groove timber cladding 19 ×120 mm, batten 40 × 60 mm, SB.W 60 mm, timber post 60 × 140, MF 140 mm, PE plastic film, OSB 15.0 mm, GKB 12.5 mm

| Plaster with fabric, SB W 40 mm, DWD 15.0 mm, timber post 60 × 140, MF 140 mm, kraft paper, BFU 15.0 mm, GKB 12.5 mm
| Plaster with fabric, approx. 4 mm, PS 30 mm, FP 13 mm V100E1, timber post 60 × 140, MF 140 mm, PE plastic film 0.2 mm, FP 13 mm V20E1,

batten 40 × 60 mm, insulation MF 40 mm, BFU 15.0 mm, GKB 9.5 mm

__

__

__

__

RC 4

| | Plaster with fabric, approx. 4 mm, SB.W 60 mm, DWD 15 mm, timber post 60 × 160 mm, SB.W 160 mm, sodium kraft paper, OSB 22 mm, BFU 15 mm, GKB 12,5 mm
| Plaster with fabric, approx. 4 mm, SB.W 60 mm, DWD 15 mm, timber post 60 × 160 mm, mineral fibre 160 mm, sodium kraft paper, FP 13 mm V20, sheet metal 0,75 mm, FP 13 mm V20, GKB 9,5 mm

Prefabricated and timber partition walls with respective resistance class suitability certification from the manufacturer. Deviating walls are not excluded according to EN 1627:2011.

Minimum requirement for the side element, transom light infills

The exchange of safety-relevant components (e.g. fittings, locks and infills) can lead to a loss of door set resistance. Minimum requirements for the fittings.

4

1

|

6

2

Be sure to observe the following fitting instructions

The visible gap of 5 ± 1 mm between frame and leaf must be observed  so that the lock bolts fully extend into the lock plate openings.

Additional instructions for fitting

Install the frames vertically and properly aligned. In the areas described below, back-fill the spaces between frame and walls with a rot-free material to withstand pressure

• Hinges
• Infill
• Locking
• Fixing points
• On the upper and lower corners
• By taking suitable precautions (e.g. silicone), make sure that the pressure-resistant back-packing is not able to shift.

Instructions for the user

Break-in-resistant components only provide burglar resistance in a closed, locked, and secured state and when the key has been removed. Anti-panic locks are not permissible in combination with break-in-resistant doors. Knob and round cylinders are not generally permitted in break-in resistant doors (RC 3 / RC 4).

Guarantee
To ensure the performance criterion “break-in resistance in accordance with DIN EN 1627” with classification RC 3 / RC 4 the fitting company must confirm expert fitting in accordance with these instructions by means of the document “Fitting certificate for break-in-resistant doors” provided with the order confirmation and return this document filled out to the manufacturer.

Description of S5 Smart, Comfort, Code, Scan

Volt free control of the locks

If the locks are to be controlled via intercom/buttons to which voltage is applied at the output, this cable must be switched to volt-free by fitting a coupling relay. Coupling relay for standard cases (12 V AC) in accessories.

ATTENTION
The factory code must be changed for the initial start up of the finger-scan or code switch.

LED display Blue (BU)

on both channels

the learning
Flashes slowly for 5  seconds Flashes quickly for 2 seconds| Device reset is being implemented or completed
Off| Operation mode

Teaching in a radio code

To activate, switch a channel

• Press the P button once to activate channel 1.
• To abort the learn mode.
• Press the P button 3 times, or wait for the timeout.

Timeout

If no valid radio code is recognised within 25 seconds, the receiver automatically returns to the operation mode.

1. Press the P button to activate the desired channel.
2. The blue LED will flash slowly for channel 1.
3. Put the hand transmitter, whose radio code is to be inherited, into the Inheriting, Transmitting mode.
4. If a valid radio code is recognised, the LED flashes quickly in blue then goes out.
5. The receiver is in the operation mode.

Operation

In the operation mode, the receiver signals the recognition of a valid radio code by illuminating the blue LED.

Note
If the radio code for the taught-in hand transmitter was copied from another hand transmitter, the hand transmitter button must be pressed a second time during initial start-up.

A valid radio code

channel 1 is discovered = The LED is illuminated briefly once.

Reset

All radio codes are deleted by the following steps:

1. Press and hold the P button.
2. The LED slowly flashes in blue for 5 seconds.
3. The LED flashes rapidly in blue for 2 seconds.
4. Release the P button.
5. All radio codes have been deleted.

Note
If the P button is released prematurely, the device reset will be aborted and the radio codes are not deleted.

Inspection and Maintenance

Checking the seating and sealing

Before finishing the fitting process, check that the aluminium entrance door has been fitted correctly. Inspect the following points

• Seating of the fastening screws to the building structure.
• Sealing of the aluminium entrance door to the building structure.

Cleaning and Care

Surface

You have purchased a high – grade aluminium product. Protect it by performing cleaning and upkeep regularly. This is the only way to prevent undesired corrosion caused by environmental conditions and contamination related to use. Wash surfaces with a mixture of alcohol and water before bonding.

ATTENTION

Unsuitable care products

The door surface and adjacent components can be damaged by aggressive, corrosive or abrasive materials such as acids or steel brushes.

• Only use conventional care products and microfiber cloths to maintain the aluminium entrance door.
• Use water to rinse any dirt off high-gloss surfaces.
• Never use polish on matt surfaces.
• Always take note of the manufacturer information for the care products.

Note
Manufacturer‘s recommendation  detergent in conjunction with the microfiber cloth www.prowin.net

Movable fitting parts

• Oil or lubricate moveable fitting parts once per year.
• Only use acid free oil or Vaseline.

Door hinges

ATTENTION

• Lubricating the door hinges
• Lubricate concealed door hinges after 50,000 locks at the latest.
• Surface-mounted door hinges are maintenance-free.
• Never lubricate the these door hinges.

Cylinder

To maintain the closing cylinder, only special cylinder care spray is approved. Do not use products that contain graphite under any circumstances.

Dismantling and Disposal

Dismantling of the aluminium entrance door is conducted in the reverse order of the assembly. To dispose of it properly after dismantling, the aluminium door must be disassembled into its individual components and disposed of according to local official regulations.

Spare Parts

We advise explicitly that only genuine spare parts are tested and approved. The following cylinders may be used in conjunction with our locks H5 / S

• Knob cylinders
• Cylinders with/without compensator function
• Cylinders with/without emergency and hazard function

If using other locks, such as gear locks with anti-panic function, proper function in conjunction with the desired cylinder must be checked and ensured in advance.

References

• ift-Montageplaner - ift Rosenheim
• Qualität auf dem Prüfstand - Institut für Fenstertechnik - ift Rosenheim
• proWIN: Erfolgreicher Direktvertrieb

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