DELTA C2000 Vector Control Drive Installation Guide
- June 3, 2024
- Delta
Table of Contents
C2000 Vector Control Drive
Industrial Automation Headquarters
Taiwan: Delta Electronics, Inc. Taoyuan Technology Center No.18, Xinglong Rd.,
Taoyuan District, Taoyuan City 33068, Taiwan TEL: +886-3-362-6301 / FAX:
+886-3-371-6301
Asia
China: Delta Electronics (Shanghai) Co., Ltd. No.182 Minyu Rd., Pudong
Shanghai, P.R.C. Post code : 201209 TEL: +86-21-6872-3988 / FAX:
+86-21-6872-3996 Customer Service:
400-820-9595
Japan: Delta Electronics (Japan), Inc. Industrial Automation Sales Department
2-1-14 Shibadaimon, Minato-ku Tokyo, Japan 105-0012 TEL: +81-3-5733-1155 /
FAX: +81-3-5733-1255
Korea: Delta Electronics (Korea), Inc. 1511, 219, Gasan Digital 1-Ro.,
Geumcheon-gu, Seoul, 08501 South Korea TEL: +82-2-515-5305 / FAX:
+82-2-515-5302
Singapore: Delta Energy Systems (Singapore) Pte Ltd. 4 Kaki Bukit Avenue 1,
05-04, Singapore 417939 TEL: +65-6747-5155 / FAX: +65-6744-9228
India: Delta Electronics (India) Pvt. Ltd. Plot No.43, Sector 35, HSIIDC
Gurgaon, PIN 122001, Haryana, India TEL: +91-124-4874900 / FAX:
+91-124-4874945
Thailand: Delta Electronics (Thailand) PCL. 909 Soi 9, Moo 4, Bangpoo
Industrial Estate (E.P.Z), Pattana 1 Rd., T.Phraksa, A.Muang, Samutprakarn
10280, Thailand TEL: +66-2709-2800 / FAX: +66-2709-2827
Australia: Delta Electronics (Australia) Pty Ltd. Unit 20-21/45 Normanby Rd.,
Notting Hill Vic 3168, Australia TEL: +61-3-9543-3720
Americas
USA: Delta Electronics (Americas) Ltd. 5101 Davis Drive, Research Triangle
Park, NC 27709, U.S.A. TEL:
+1-919-767-3813 / FAX:
+1-919-767-3969
Brazil: Delta Electronics Brazil Rua Itapeva, 26 – 3°, andar Edificio Itapeva,
One – Bela Vista 01332-000 – São Paulo – SP – Brazil TEL: +55-12-3932-2300 /
FAX: +55-12-3932-237
Mexico: Delta Electronics International Mexico S.A. de C.V. Gustavo Baz No.
309 Edificio E PB 103 Colonia La Loma, CP 54060 Tlalnepantla, Estado de México
TEL: +52-55-3603-9200
EMEA
EMEA Headquarters: Delta Electronics (Netherlands) B.V. Sales:
[email protected] Marketing: [email protected] Technical
Support: [email protected] Customer Support: Customer-
[email protected] Service: [email protected] TEL: +31(0)40 800
3900
BENELUX: Delta Electronics (Netherlands) B.V. Automotive Campus 260, 5708 JZ
Helmond, The Netherlands Mail: [email protected] TEL: +31(0)40 800
3900
DACH: Delta Electronics (Netherlands) B.V. Coesterweg 45,D-59494 Soest,Germany
Mail: [email protected] TEL: +49(0)2921 987 0
France: Delta Electronics (France) S.A. ZI du bois Challand 2,15 rue des
Pyrénées, Lisses, 91090 Evry Cedex, France Mail: [email protected] TEL:
+33(0)1 69 77 82 60
Iberia: Delta Electronics Solutions (Spain) S.L.U Ctra. De Villaverde a
Vallecas, 265 1º Dcha Ed. Hormigueras P.I. de Vallecas 28031 Madrid TEL:
+34(0)91 223 74 20
Carrer Llacuna 166, 08018 Barcelona, Spain Mail: [email protected]
Italy: Delta Electronics (Italy) S.r.l. Via Meda 222060 Novedrate(CO) Piazza
Grazioli 18 00186 Roma Italy Mail: [email protected] TEL: +39 039
8900365
Russia: Delta Energy System LLC Vereyskaya Plaza II, office 112 Vereyskaya
str. 17 121357 Moscow Russia Mail: [email protected] TEL: +7 495 644
3240
Turkey: Delta Greentech Elektronik San. Ltd. Sti. (Turkey) erifali Mah. Hendem
Cad. Kule Sok. No:16-A 34775 Ümraniye stanbul Mail:
[email protected] TEL: + 90 216 499 9910
MEA: Eltek Dubai (Eltek MEA DMCC) OFFICE 2504, 25th Floor, Saba Tower 1,
Jumeirah Lakes Towers, Dubai, UAE Mail: [email protected] TEL: +971(0)4
2690148
*We reserve the right to change the information in this manual without prior notice. DELTA_IA-MDS_C2000-HS_UM_EN_20210729
Delta High Frequency Motor Drive C2000-HS User Manual
Delta High Frequency Motor Drive
C2000-HS User Manual
www.deltaww.com
Copyright notice
©Delta Electronics, Inc. All rights reserved. All information contained in
this user manual is the exclusive property of Delta Electronics Inc.
(hereinafter referred to as “Delta “) and is protected by copyright law and
all other laws. Delta retains the exclusive rights of this user manual in
accordance with the copyright law and all other laws. No parts in this manual
may be reproduced, transmitted, transcribed, translated or used in any other
ways without the prior consent of Delta.
Limitation of Liability
The contents of this user manual are only for the use of the AC motor drives
manufactured by Delta. Except as defined in special mandatory laws, Delta
provides this user manual “as is” and does not offer any kind of warranty
through this user manual for using the product, either express or implied,
including but not limited to the following: (i) this product will meet your
needs or expectations; (ii) the information contained in the product is
current and correct; (iii) the product does not infringe any rights of any
other person. You shall bear your own risk to use this product. In no event
shall Delta, its subsidiaries, affiliates, managers, employees, agents,
partners and licensors be liable for any direct, indirect, incidental,
special, derivative or consequential damages ( including but not limited to
the damages for loss of profits, goodwill, use or other intangible losses)
unless the laws contains special mandatory provisions to the contrary. Delta
reserves the right to make changes to the user manual and the products
described in the user manual without prior notice and afterwards.
I
READ PRIOR TO INSTALLATION FOR SAFETY.
Disconnect AC input power before connecting any wiring to the AC motor drive.
Even if the power has been turned off, a charge may still remain in the DC- link
capacitors with hazardous voltages before the POWER LED is OFF. Do NOT touch the
internal circuits and components.
There are highly sensitive MOS components on the printed circuit boards. These
components are especially sensitive to static electricity. Take anti-static measure before
touching these components or the circuit boards.
Never modify the internal components or wiring.
Ground the AC motor drive by using the ground terminal. The grounding method must
comply with the laws of the country where the AC motor drive is to be installed.
Do NOT install the AC motor drive in a location with high temperature, direct sunlight or
inflammable materials or gases.
Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the
AC mains circuit power supply.
After finishing the wiring of the AC motor drive, check if U/T1, V/T2, and W/T3 are
short-circuited to ground with a multimeter. Do NOT power the drive if short circuits occur.
Eliminate the short circuits before the drive is powered.
The rated voltage of power system to install motor drives is listed below. Ensure that the
installation voltage is in the correct range when installing a motor drive.
For 460V models, the range is between 323528V.
Refer to the table below for short circuit rating:
Model (Power)
Short circuit rating
460V
100 kA
Only qualified persons are allowed to install, wire and maintain the AC motor drives.
Even if the three-phase AC motor is stopped, a charge with hazardous voltages may still
remain in the main circuit terminals of the AC motor drive.
The performance of electrolytic capacitor will degrade if it is not charged for a long time. It
is recommended to charge the drive which is stored in no charge condition every 2 years
for 34 hours to restore the performance of electrolytic capacitor in the motor drive.
NOTE: When power up the motor drive, use adjustable AC power source (ex. AC
autotransformer) to charge the drive at 7080% of rated voltage for 30 minutes (do not
run the motor drive). Then charge the drive at 100% of rated voltage for an hour (do not
run the motor drive). By doing these, restore the performance of electrolytic capacitor
before starting to run the motor drive. Do NOT run the motor drive at 100% rated voltage
right away.
Pay attention to the following precautions when transporting and installing this package
(including wooden crate and wood stave)
1. If you need to deworm the wooden crate, do NOT use fumigation or you will damage
the drive. Any damage to the drive caused by using fumigation voids the warranty.
II
2. Use other methods, such as heat treatment or any other non-fumigation
treatment, to deworm the wood packaging material.
3. If you use heat treatment to deworm, leave the packaging materials in an
environment of over 56°C for a minimum of thirty minutes.
Connect the drive to a three-phase three-wire or three-phase four-wire Wye
system to comply with UL standards.
If the motor drive generates leakage current over AC 3.5 mA or over DC 10 mA
on a grounding conductor, compliance with local grounding regulations or
IEC61800-5-1 standard is the minimum requirement for grounding.
NOTE: The content of this manual may be revised without prior notice. Please
consult our distributors or download the latest version at
http://www.deltaww.com/iadownload_acmotordrive
III
Table of Contents
CHAPTER 1 INTRODUCTION……………………………………………………………………………………………………1-1
1-1 Nameplate Information………………………………………………………………………………………..1-2 1-2 Model
Name…………………………………………………………………………………………………….1-3 1-3 Serial
Number…………………………………………………………………………………………………..1-3 1-4 Apply After Service by
Mobile Device…………………………………………………………1-4 1-5 RFI
Jumper………………………………………………………………………………………………………1-5 1-6
Dimensions………………………………………………………………………………………………………1-8
CHAPTER 2 INSTALLATION ……………………………………………………………………………………………………2-1
2-1 Mounting Clearance…………………………………………………………………………………………….2-2 2-2 Airflow and
Power Dissipation…………………………………………………………………………………2-5
CHAPTER 3 UNPACKING…………………………………………………………………………………………………………3-1
3-1 Unpacking………………………………………………………………………………………………………….3-2 3-2 The Lifting
Hook………………………………………………………………………………………………..3-13
CHAPTER 4 WIRING………………………………………………………………………………………………………………..4-1
4-1 System Wiring Diagram………………………………………………………………………………………..4-3 4-2
Wiring……………………………………………………………………………………………………………..4-4
CHAPTER 5 MAIN CIRCUIT TERMINALS …………………………………………………………………………………5-1
5-1 Main Circuit Diagram…………………………………………………………………………………………….5-4 5-2 Main
Circuit Terminals…………………………………………………………………………………………5-6
CHAPTER 6 CONTROL TERMINALS…………………………………………………………………………………………6-1
6-1 Remove the Cover for Wiring………………………………………………………………………………….6-4 6-2
Specifications of Control Terminal…………………………………………………………………………..6-6 6-3 Remove
the Terminal Block……………………………………………………………………………………6-9
CHAPTER 7 OPTIONAL ACCESSORIES …………………………………………………………………………………7-1
7-1 Brake Resistors and Brake Units Used in AC Motor
Drives…………………………………………….7-2 7-2 Magnetic Contactor / Air Circuit Breaker and
Non-fuse Circuit Breaker………………………………7-5 7-3 Fuse Specification Chart
……………………………………………………………………………………….7-6 7-4 AC
Reactor………………………………………………………………………………………………………..7-7 7-5 EMC
Filter………………………………………………………………………………………………………..7-15 7-6 Panel Mounting (MKC-
KPPK)……………………………………………………………………………….7-19 7-7 Conduit Box
Kit…………………………………………………………………………………………………7-21 7-8 Fan
Kit…………………………………………………………………………………………………………….7-38 7-9 Flange Mounting Kit
…………………………………………………………………………………………..7-46 7-10 Power Terminal
Kit…………………………………………………………………………….7-52 7-11 USB/RS-485 Communication Interface
IFD6530……………………………………………………..7-54
IV
CHAPTER 8 OPTION CARDS……………………………………………………………………………………………………8-1
8-1 Option Card Installation…………………………………………………………………………………………8-2 8-2 EMC-D42A
— Extension card for 4-point digital input / 2-point digital
input……………………………..8-14 8-3 EMC-D611A — Extension card for 6-point digital
input (110VAC input voltage)…………………………..8-14 8-4 EMC-R6AA — Relay output
extension card (6-point N.O. output contact)………………………………..8-15 8-5 EMC-BPS01 —
+24V power card……………………………………………………………………….8-15 8-6 EMC-A22A — Extension card
for 2-point analog input / 2-point analog output……………………………8-16 8-7 EMC-
PG01/02L — PG card (Line driver)……………………………………………………………………..8-18 8-8 EMC-
PG01/02O — PG card (Open collector)………………………………………………………………..8-21 8-9 EMC-
PG01/02U — PG card (ABZ Incremental encoder signal/ UVW Hall position signal
input)………8-24 8-10 EMC-PG01R — PG card
(Resolver)…………………………………………………………………………8-26 8-11 CMC-PD01 — Communication card,
PROFIBUS DP………………………………………………………8-29 8-12 CMC-DN01 — Communication card,
DeviceNet……………………………………………………………8-31 8-13 CMC-EIP01 — Communication card,
EtherNet/IP………………………………………………………….8-34 8-14 CMC-PN01 — Communication card,
PROFINET…………………………………………………………..8-38 8-15 EMC-COP01 — Communication card,
CANopen…………………………………………………………..8-42 8-16 Delta Standard Fieldbus
Cables………………………………………………………………8-43
CHAPTER 9 SPECIFICATION……………………………………………………………………………………………………9-1
9-1 460V Modeles…………………………………………………………………………………………………9-2 9-2 Environment for
Operation, Storage and Transportation……………………………………………9-5 9-3 Specification
for Operation Temperature and Protection Level………………………………………..9-6 9-4
Derating Curve……………………………………………………………………………………………..9-7
CHAPTER 10 DIGITAL KEYPAD ……………………………………………………………………………………………..10-1
10-1 Descriptions of Digital Keypad …………………………………………………………………………10-2 10-2
Function of Digital Keypad KPC-CC01…………………………………………………………………..10-5 10-3
TPEditor Installation Instruction …………………………………………………………………………10-25 10-4
Digital Keypad KPC-CC01 Fault Codes and Descriptions…………………………………………10-34 10-5
Unsupported Functions when using TPEditor with the KPC-CC01…………………………10-39
CHAPTER 11 SUMMARPY OF PARAMETERS………………………………………………………………………….11-1
CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS ……………………………………………………….12-1
12-1 Description of Parameter Settings ………………………………………………………………. 12.1-00-1 00
Drive Parameters………………………………………………………………………………12.1-00-1 01 Basic
Parameters……………………………………………………………………………..12.1-01-1 02 Digital Input / Output
Parameters…………………………………………………………….12.1-02-1 03 Analog Input / Output
Parameters……………………………………………………………12.1-03-1 04 Multi-step Speed
Parameters…………………………………………………………………12.1-04-1 05 Motor
Parameters……………………………………………………………………………..12.1-05-1 06 Protection
Parameters………………………………………………………………………..12.1-06-1 07 Special
Parameters……………………………………………………………………………12.1-07-1
V
08 High-function PID Parameters……………………………………………………………….12.1-08-1 09
Communication Parameters………………………………………………………………….12.1-09-1 10 Speed Feedback
Control Parameters………………………………………………………12.1-10-1 11 Advanced
Parameters……………………………………………………………………….12.1-11-1 13 Application Parameters by
Industry………………………………………………………… 12.1-13-1 14 Extension Card
Parameter…………………………………………………………………. 12.1-14-1 12-2 Adjustment &
Application…………………………………………………………………………… 12.2-00-1
CHAPTER 13 WARNING CODES …………………………………………………………………………………………….13-1
CHAPTER 14 FAULT CODES AND DESCRIPTIONS………………………………………………………………….14-1
CHAPTER 15 CANOPEN OVERVIEW ………………………………………………………………………………………15-1
15-1 CANopen Overview………………………………………………………………………………………. 15-3 15-2 Wiring for
CANopen………………………………………………………………………………………. 15-6 15-3 CANopen Communication
Interface Description……………………………………………………. 15-7 15-4 CANopen Supporting
Index…………………………………………………………………………….. 15-16 15-5 CANopen Fault
Code…………………………………………………………………………………… 15-22 15-6 CANopen LED
Function………………………………………………………………………………… 15-31
CHAPTER 16 PLC FUNCTION ………………………………………………………………………………………………..16-1
16-1 PLC Summary……………………………………………………………………………………………… 16-2 16-2 Notes before
PLC Use…………………………………………………………………………………… 16-3 16-3 Turn
ON……………………………………………………………………………………………………… 16-5 16-4 Basic Principles of PLC
Ladder Diagrams…………………………………………………………… 16-15 16-5 Various PLC Device
Functions………………………………………………………………………… 16-26 16-6 Introduction to the Command
Window………………………………………………………………… 16-40 16-7 Error Display and
Handling……………………………………………………………………………. 16-129 16-8 CANopen Master Control
Applications……………………………………………………………… 16-130 16-9 Explanation of Various PLC
Mode Controls (Speed)………………………………………………16-142 16-10 Internal Communications
Main Node Control……………………………………………………. 16-144 16-11 Count Function using
MI8…………………………………………………………………………….. 16-148 16-12 Modbus Remote IO Control
Applications (use MODRW)……………………………………… 16-149 16-13 Calendar
Function……………………………………………………………………………..16-156
CHAPTER 17 SAFE TORQUE OFF FUNCTION……………………………………………………….17-1
17-1 The Drive Safety Function Failure Rate……………………………………………………………17-2 17-2
Safe Torque Off Terminal Function Description……………………………………………………17-3 17-3
Wiring Diagram……………………………………………………………………………………….17-4 17-4
Parameters……………………………………………………………………………………………17-6 17-5 Operating Sequence
Description……………………………………………………………………17-7 17-6 New Error Code for STO
Function………………………………………………………………….17-9
APPENDIX A. REVISION HISTORY……………………………………………………………………………A-1
VI
Issued Edition: 01 Firmware Version: V1.06 (Refer to Parameter 00-06 on the
product to get the firmware version.) Issued Date: 2021/07
VII
Chapter 1 Introduction
Chapter 1 IntroductionC2000-HS
1-1 Nameplate Information 1-2 Model Name 1-3 Serial Number 1-4 Apply After Service by Mobile Device 1-5 RFI Jumper 1-6 Dimensions
1-1
Chapter 1 IntroductionC2000-HS
Receiving and Inspection
After receiving the AC motor drive, check for the following: 1. Inspect the
unit after unpacking to ensure that it was not damaged during shipment. Make
sure that
the part number printed on the package matches the part number indicated on
the nameplate. 2. Make sure that the mains voltage is within the range
indicated on the nameplate. Install the AC motor
drive according to the instructions in this manual. 3. Before applying power,
make sure that all the devices, including mains power, motor, control board
and digital keypad, are connected correctly. 4. When wiring the AC motor
drive, make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and
output terminals “U/T1, V/T2, W/T3” are correct to prevent damage to the
drive. 5. When power is applied, use the digital keypad (KPC-CC01) to select
the language and set
parameters. When executing a trial run, begin with a low speed and then
gradually increase the speed to the desired speed.
1-1 Nameplate Information
Figure 1-1
1-2
1-2 Model Name
Chapter 1 IntroductionC2000-HS
1-3 Serial Number
1-3
Chapter 1 IntroductionC2000-HS
1-4 Apply After Service by Mobile Device
1-4-1 Location of Service Link Label Frame D0H
Service link label (Service Label) is pasted on the upper-right corner of the
side where keypad is installed on the case body, as the drawing below shown:
1-4-2 Service Link Label
Figure 1-2
Figure 1-3
Scan QR Code to request service 1. Find the QR code sticker (as shown above).
2. Use a smartphone to run a QR Code reader APP. 3. Point your camera at the
QR Code. Hold your camera steady until the QR code comes into focus. 4. Access
the Delta After Service website. 5. Fill your information into the column
marked with an orange star. 6. Enter the CAPTCHA and click “Submit” to
complete the application.
Cannot find the QR Code? 1. Open a web browser on your computer or smart
phone. 2. Enter https://service.deltaww.com/ia/repair in browser bar and press
the Enter key. 3. Fill your information into the columns marked with an orange
star. 4. Enter the CAPTCHA and click “Submit” to complete the application.
1-4
Chapter 1 IntroductionC2000-HS
1-5 RFI Jumper
(1) The drive contains Varistor / MOVs that are connected from phase-to-phase
and from phase-to-ground to prevent the drive from unexpected stop or damage
caused by mains surges or voltage spikes. Because the Varistors / MOVs from
phase-to-ground are connected to ground with the RFI jumper, removing the RFI
jumper disables the protection.
(2) In the models with a built-in EMC filter, the RFI jumper connects the
filter capacitors to ground to form a return path for high frequency noise in
order to isolate the noise from contaminating the mains power. Removing the
RFI jumper strongly reduces the effect of the built-in EMC filter. Although a
single drive complies with the international standards for leakage current, an
installation with several drives with built-in EMC filter can trigger the RCD.
Removing the RFI jumper helps, but the EMC performance of each drive would be
no longer guaranteed.
Frame D0H
Remove the MOV-PLATE by hands, no screws need to be loosen.
Figure 1-4 Isolating main power from ground: When the power distribution
system for the drive is a floating ground system (IT Systems) or an asymmetric
ground system (Corner Grounded TN Systems), you must remove the RFI jumper.
Removing the RFI jumper disconnects the internal capacitors from ground to
avoid damaging the internal circuits and to reduce the ground leakage current.
Important points regarding ground connection To ensure the safety of
personnel, proper operation, and to reduce electromagnetic radiation, you must
properly ground the motor and drive during installation. The diameter of the
grounding cables must comply with the local safety regulations. You must
connect the shielded cable to the motor drive’s ground to meet safety
regulations. Only use the shielded cable as the ground for equipment when the
aforementioned points are met. When installing multiple drives, do not connect
the grounds of the drives in series but connect each
drive to ground. The following pictures show the correct and wrong ways to
connect the grounds.
1-5
Chapter 1 IntroductionC2000-HS
Figure 1-5
Figure 1-6
Pay particular attention to the following points: Do not remove the RFI jumper
while the power is on. Removing the RFI jumper also cuts the capacitor
conductivity of the surge absorber to ground and the
built-in EMC filter capacitors. Compliance with the EMC specifications is no
longer guaranteed. Do not remove the RFI jumper if the mains power is a
symmetrical grounded power system in order to
maintain the efficiency for EMC circuit. Remove the RFI jumper when conducting
high voltage tests. When conducting a high voltage test to
the entire facility, disconnect the mains power and the motor if the leakage
current is too high.
Floating Ground System (IT Systems) A floating ground system is also called an
IT system, an ungrounded system, or a high impedance / resistance (greater
than 30) grounding system. Remove the RFI jumper to disconnect the ground
cable from the internal filter capacitor and surge
absorber. In situations where EMC is required, check for excess
electromagnetic radiation affecting nearby
low-voltage circuits. In some situations, the adapter and cable naturally
provide enough suppression. If in doubt, install an extra electrostatic
shielded cable on the power supply side between the main circuit and the
control terminals to increase security. Do not install an external RFI / EMC
filter. The external EMC filter passes through a filter capacitor and connects
power input to the ground. This is very dangerous and damages the motor drive.
1-6
Chapter 1 IntroductionC2000-HS
Asymmetric Ground System (Corner Grounded TN Systems) Caution: Do not remove the RFI jumper while power to the input terminal of the drive is ON. In the following four situations, you must remove the RFI jumper. This is to prevent the system from grounding through the RFI and filter capacitors and damaging the drive.
You must remove the RFI jumper for an asymmetric ground system
1. Grounding at a corner in a triangle configuration 2. Grounding at a midpoint in a polygonal
L1
configuration
L1
L2 L3
Figure 1-7 3. Grounding at one end in a single-phase
configuration
L1
N
L2
L3
Figure 1-8 4. No stable neutral grounding in a three-phase
autotransformer configuration
L1
L1
L2
L2
L3 L3
Figure 1-9
Figure 1-10
In the following situation, you can use the RFI jumper for a symmetrical grounding power system.
You can use the RFI jumper for a symmetrical grounding power system
In a situation with a symmetrical grounding power system,
L1
you can use the RFI jumper to maintain the effect of the
built-in EMC filter and surge absorber. For example, the
diagram on the right is a symmetrical grounding power
system.
L2 L3
Figure 1-11
1-7
Chapter 1 IntroductionC2000-HS
1-6 Dimensions
Frame D0 VFD300C43S-HS; VFD370C43S-HS
W W1
SSeEeEDDetEaTilAAIL A
D
D1 D2
H2 H1 H3
S2 SSeEeEDDeEtaTiAl IBL B
S1
DDEeTtAaiIlLAA (M(MOUouNnTtIinNgGHHoOleL)E)
S1
DDEeTtAaIilLBB (M(OMUoNunTtIiNngG HHoOleL)E)
Figure 1-12
Frame D0
W
280.0 (11.02)
H1
500.0 (19.69)
D
255.0 (10.04)
W1
235.0 (9.25)
H2
475.0 (18.70)
H3
442.0 (17.40)
D1*
94.2 (3.71)
D2
16.0 (0.63)
Unit: mm (inch)
S1
S2
11.0
18.0
(0.43) (0.71)
D1*: Flange mounting
Table 1-1
1-8
Frame D VFD450C43A-HS; VFD550C43A-HS; VFD750C43A-HS
W W1
SSEeEe DDEeTtAaIiLl AA
Chapter 1 IntroductionC2000-HS
D D1 D2
H2 H1 H3
S2
SSeEeE DDEeTtaAIiLl BB
S1
DDEeTtAaIiLl AA ((MMOoUuNnTtIiNnGg HHOoLlEe))
S1
DDETeAtaILilBB (M(MOUoNuTnItNinGgHHOoLEle))
Figure 1-13
Unit: mm (inch)
Frame W
H
D W1 H1 H2 H3 D1* D2 S1 S2 1 2 3
D
330.0 (12.99)
–
275.0 285.0 550.0 525.0 492.0 107.2 16.0 11.0 18.0 (10.83) (11.22) (21.65) (20.67) (19.37) (4.22) (0.63) (0.43) (0.71)
–
–
–
D1*: Flange mounting
Table 1-2
1-9
Chapter 1 IntroductionC2000-HS
Frame E VFD900C43A-HS; VFD1100C43A-HS
W W1
See Detail A
D D1
H2 H1 H3
See Detail B
Detail A (Mounting Hole)
Detail B (Mounting Hole)
Figure 1-14
Unit: mm (inch)
Frame W
H
D W1 H1 H2 H3 D1* D2 S1, S2 S3 1 2 3
E
370.0 (14.57)
–
300.0 335.0 589 560.0 528.0 143.0 18.0 13.0 18.0 (11.81) (13.19 (23.19) (22.05) (20.80) (5.63) (0.71) (0.51) (0.71)
–
–
–
D1*: Flange mounting
Table 1-3
1-10
Frame F VFD1600C43A-HS
W W1
SSeeee DeettaaililAA
Chapter 1 IntroductionC2000-HS
D D1
H2 H1 H3
SSeeeeDDetaiill BB
S3
D2
S1
S2
DDeettaaiillAA(M(oMunotinugnHtoinleg) Hole)
S1
DeDteataiill BB(M(oMunotiungnHtionleg) Hole)
Figure 1-15
Unit: mm (inch)
Frame W
H
D
W1
H1
H2
H3 D1* D2
S1
S2
S3
F
420.0 (16.54)
–
300.0 380.0 800.0 770.0 717.0 124.0 18.0 13.0 25.0 18.0 (11.81) (14.96) (31.50) (30.32) (28.23) (4.88) (0.71) (0.51) (0.98) (0.71)
D1*: Flange mounting
Table 1-4
1-11
Chapter 1 IntroductionC2000-HS
Frame G VFD2200C43A-HS
W
D
W1
See Detail A
H2 H1 H3
See Detail B
S3
Detail A (Mounting Hole)
Detail B (Mounting Hole)
Figure 1-16
Unit: mm (inch)
Frame W
H
D
W1 H1 H2 H3 S1 S2 S3 1 2 3
G
500.0 (19.69)
–
397.0 440.0 1000.0 963.0 913.6 13.0 26.5 27.0 (15.63) (217.32) (39.37) (37.91) (35.97) (0.51) (1.04) (1.06)
–
–
–
Table 1-5
1-12
Frame H VFD3550C43A-HS
Chapter 1 IntroductionC2000-HS
See Detail A
See Detail B
Detail A (Mounting Hole)
Detail B (Mounting Hole)
Figure 1-17
Frame W
H
D
W1 W2 W3 W4
H
700.0 1435.0 398.0 630.0 290.0 (27.56) (56.5) (15.67) (24.8) (11.42)
–
–
Frame H5 D1 D2 D3 D4 D5 D6
H
–
45.0 (1.77)
–
–
–
–
–
W5
–
S1 13.0 (0.51)
W6 H1 H2
–
1403.0 1346.6 (55.24) (53.02)
S2 S3 1
26.5 25.0 (1.04) (0.98)
–
Unit: mm (inch) H3 H4
–
–
2 3
–
–
Table 1-6
1-13
Chapter 1 IntroductionC2000-HS
Digital Keypad KPC-CC01
Figure 1-18
1-14
Chapter 2 Installation
2-1 Mounting Clearance 2-2 Airflow and Power Dissipation
Chapter 2 InstallationC2000-HS
2-1
Chapter 2 InstallationC2000-HS
2-1 Mounting Clearance
Prevent fiber particles, scraps of paper, shredded wood, sawdust, metal
particles, etc. from adhering to the heat sink
Install the AC motor drive in a metal cabinet. When installing one drive below
another one, use a metal separation between the AC motor drives to prevent
mutual heating and to prevent the risk of fire accident.
Install the AC motor drive in Pollution Degree 2 environments only: Normally
only nonconductive pollution occurs and temporary conductivity caused by
condensation is expected.
The appearances shown in the following figures are for reference only. The actual motor drives may look
different.
Airflow direction:
(Blue arrow) Inflow
Single drive installation (Frame D0H)
(Red arrow) Outflow
(Black) Distance
Multiple drives, single side-by-side horizontal installation (Frame G, H)
Figure 2-1
Multiple drives, side-by-side installation (Frame D0, D, E, F) Install metal separator between the drives.
Figure 2-2
Figure 2-3
2-2
Chapter 2 InstallationC2000-HS
Multiple drives side-by-side vertical installation (Frame D0H)
Ta: Frame D0G
Ta*: Frame H
When installing one AC motor drive below another one (top-bottom installation), use a metal separation
between the drives to prevent mutual heating. The temperature measured at the fan’s inflow side must
be lower than the temperature measured at the operation side. If the fan’s inflow temperature is higher,
use a thicker or larger size of metal separator. Operation temperature is the temperature measured at
50 mm away from the fan’s inflow side. (As shown in the figure below)
Figure 2-4
Minimum mounting clearance
Frame
A (mm)
B (mm)
C (mm)
D (mm)
D0F
150
100
–
0
G
200
100
–
0
H
350
0
0
200 (Ta=Ta*=40°C)
NOTE:
Table 2-1
The minimum mounting clearances AD stated in the table above apply to AC motor drives installation. Failing to
follow the minimum mounting clearances may cause the fan to malfunction and heat dissipation problems.
Frame D0 VFD300C43S-HS; VFD370C43S-HS Frame D VFD450C43A-HS; VFD550C43A-HS; VFD750C43A-HS Frame E VFD900C43A-HS; VFD1100C43A-HS Frame F VFD1600C43A-HS Frame G VFD2200C43A-HS Frame H VFD3550C43A-HS
Table 2-2
2-3
Chapter 2 InstallationC2000-HS
Figure 2-5
NOTE: The mounting clearance stated in the figure is for installing the
drive in an open area. To install the drive in a confined space (such as
cabinet or electric box), follow the following rules: (1) Keep the minimum
mounting clearances. (2) Install a ventilation equipment or an air conditioner
to keep surrounding temperature lower than operation temperature. (3) Refer to
parameter setting and set up Pr.00-16, Pr.00-17, and Pr.06-55. The table below
shows the heat dissipation and the required air volume when installing a
single drive in a confined space. When installing multiple drives, the
required air volume shall be multiplied by the number of the drives. See the
table below (Airflow Rate for Cooling) for ventilation equipment design and
selection. See the table below (Power Dissipation for AC Motor Drive) for air
conditioner design and selection. Different control mode affects the derating.
See Pr.06-55 for more information. Ambient temperature derating curve shows
the derating status in different temperature in relation to different
protection level. See Section 9-4 for ambient temperature derating curve and
derating curves under different control mode.
2-4
Chapter 2 InstallationC2000-HS
2-2 Airflow and Power Dissipation
Airflow Rate for Cooling
Model No.
Flow Rate (cfm)
Flow Rate (m3/hr)
External Internal Total External Internal Total
VFD300C43S-HS 148
32
180
251
55
306
VFD370C43S-HS 148
32
180
251
55
306
VFD450C43A-HS 218
32
250
370
55
425
VFD550C43A-HS 218
32
250
370
55
425
VFD750C43A-HS 188
32
220
319
55
374
VFD900C43A-HS 327
80
407
556
137
692
VFD1100C43A-HS 327
80
407
556
137
692
VFD1600C43A-HS 316
199
515
537
339
875
VFD2200C43A-HS
619
619
1051
1051
VFD3550C43A-HS
1042
1042
1770
1770
The required airflow shown in the table is for installing single drive in a
confined space.
When installing multiple drives, the required air volume should be (the
required air volume for single drive) × (the number of the drives)
Power Dissipation for
AC Motor Drives
Power Dissipation (W)
Loss External (Heat sink)
Internal
Total
640
184
824
796
211
1007
1437
183
1620
1586
334
1920
1776
334
2110
2425
595
3020
2515
491
3006
3717
687
4404
8200
12000
The heat dissipation shown in the table is for installing single drive in a
confined space.
When installing multiple drives, volume of heat dissipation should be (the
heat dissipated for single drive) × (the number of the drives).
Heat dissipation for each model is calculated by rated voltage, current and
default carrier.
Table 2-3
2-5
Chapter 2 InstallationC2000-HS
[This page intentionally left blank] 2-6
Chapter 3 Unpacking
3-1 Unpacking 3-2 The Lifting Hook
Chapter 3 UnpackingC2000-HS
3-1
Chapter 3 UnpackingC2000-HS
The AC motor drive should be kept in the shipping carton or crate before
installation. In order to retain the warranty coverage, the AC motor drive
should be stored properly when it is not to be used for an extended period of
time.
3-1 Unpacking
Frame D Cut the three pieces of packaging strap off.
Figure 3-1 Remove the top cover, take out the EPEs and the manual, and then
loosen the four screws.
Figure 3-2
3-2
Lift the drive by hooking the lifting hole. It is now ready for installation.
Chapter 3 UnpackingC2000-HS
Figure 3-3
3-3
Chapter 3 UnpackingC2000-HS
Frame E Loosen the 16 screws at the four corners of the crate, and then remove
the iron plates.
Remove the top cover, take out the EPEs and the manual.
Figure 3-4
Figure 3-5 Loosen the eight screws fasten the drive on the pallet, and then
remove the wood plate.
Figure 3-6
3-4
Lift the drive by hooking the lifting hole. It is now ready for installation.
Chapter 3 UnpackingC2000-HS
Figure 3-7
3-5
Chapter 3 UnpackingC2000-HS
Frame F Remove the six buckles fixed on the crate with a flat-head
screwdriver, see the figure below.
6 5 4
1 2 3
Remove the top cover, take out the EPEs and the manual.
Figure 3-8
Figure 3-9 Loosen the five screws fasten the drive on the pallet, see the
figure below.
5 4 3 2 1
Figure 3-10
3-6
Lift the drive by hooking the lifting hole. It is now ready for installation
Chapter 3 UnpackingC2000-HS
.
Figure 3-11
3-7
Chapter 3 UnpackingC2000-HS
Frame G Remove the six buckles fixed on the crate with a flat-head
screwdriver, see the figure below.
4 5
6
1 2 3
Remove the top cover, take out the EPEs and the manual.
Figure 3-12
Figure 3-13 Loosen the five screws fasten the drive on the pallet, see the
figure below.
Figure 3-14
3-8
Lift the drive by hooking the lifting hole. It is now ready for installation.
Chapter 3 UnpackingC2000-HS
Figure 3-15
3-9
Chapter 3 UnpackingC2000-HS
Frame H Remove the eight buckles fixed on the crate with a flat-head
screwdriver, see the figure below.
Remove the top cover, take out the EPEs and the manual.
Figure 3-16
Figure 3-17 Loosen the six screws fasten the drive on the pallet, and then
remove six metal washers and six plastic washers. See the figure below.
Figure 3-18
3-10
Lift the drive by hooking the lifting hole. It is now ready for installation.
Chapter 3 UnpackingC2000-HS
Figure 3-19
3-11
Chapter 3 UnpackingC2000-HS
Frame H Secure the Drive Screw: M12 × 6 Torque: 340420 kg-cm / (295.1364.6
lb-in.) / (33.341.2 Nm)
Figure 3-20
3-12
Chapter 3 UnpackingC2000-HS
3-2 The Lifting Hook
The arrows indicate the location of the lifting holes of frame D0 to H, as shown in figures below:
Frame D0 Applicable models: VFD300C43S-HS; VFD370C43S-HS
DD00
Frame D Applicable models: VF450C43A-HS; VFD550C43A-HS; VFD750C43A-HS
Figure 3-21
D
Frame E
E E
Applicable models: VFD900C43A-HS; VFD1100C43A-HS
Figure 3-22
Figure 3-23
3-13
Chapter 3 UnpackingC2000-HS
Frame F
Applicable models: VFD1600C43A-HS
F F
Frame G Applicable models: VFD2200C43A-HS
Figure 3-24
G
Frame H Applicable models: VFD3550C43A-HS
Figure 3-25
H
Figure 3-26
3-14
Ensure the lifting hook properly goes through the lifting hole, as shown in
the following diagram.
Applicable to Frame D0E
Chapter 3 UnpackingC2000-HS
Ensure the angle between the lifting holes and the lifting device is within
the specification, as shown in the following figure.
Applicable to Frame D0E
Figure 3-27 Applicable to Frame FH
Figure 3-28
Figure 3-29
Applicable to Frame FH Following drawing is only for demonstration, it may be
slightly different with the machine you have.
Figure 3-30
3-15
Chapter 3 UnpackingC2000-HS
[This page intentionally left blank] 3-16
Chapter 4 Wiring
4-1 System Wiring Diagram 4-2 Wiring
Chapter 4 WiringC2000-HS
4-1
Chapter 4 WiringC2000-HS
After removing the front cover, verify if the power and control terminals are
clearly noted. Read following precautions to avoid wiring mistakes.
Turn off the AC motor drive power before doing any wiring. A charge with
hazardous voltages may remain in the DC bus capacitors even after the power
has been turned off for a short time. Measure the remaining voltage with a DC
voltmeter before doing any wiring. For your safety, do not start wiring before
the voltage drops to a safe level (less than 25 VDC). Installing wiring with a
residual voltage may cause personal injury, sparks and a short circuit.
Only qualified personnel familiar with AC motor drives are allowed to perform
installation, wiring and commissioning. Make sure the power is turned off
before wiring to prevent electric shock.
Make sure that power is only applied to the R/L1, S/L2, and T/L3 terminals.
Failure to comply may result in damage to the equipment. The voltage and
current must be in the range indicated on the nameplate (refer to Section 1-1
Nameplate Information for details).
All units must be grounded directly to a common ground terminal to prevent
damage from lightning strike or electric shock and reduce noise interference.
Tighten the screws of the main circuit terminals to prevent sparks caused by
screws loosened due to vibration.
For your safety, choose wires that comply with local regulations when wiring.
Check the following items after finishing the wiring:
1. Are all connections correct? 2. Are there any loosen wires? 3. Are there
any short circuits between the terminals or to ground?
4-2
4-1 System Wiring Diagram
Chapter 4 WiringC2000-HS
Figure 4-1
NOTE: Refer to Section 4-2 Wiring Diagram for detailed wiring information.
Power input terminal
Supply power according to the rated power specifications indicated in the user manual (refer to Chapter 9 Specification).
NFB or fuse
There may be a large inrush current during power on. Refer to Section 7-2 NFB to select a suitable NFB or Section 7-3 Fuse Specification Chart.
Electromagnetic contactor
Switching the power ON / OFF on the primary side of the electromagnetic contactor can turn the drive ON/OFF, but frequent switching can cause machine failure. Do not switch ON / OFF more than once an hour. Do not use the electromagnetic contactor as the power switch for the drive; doing so shortens the life of the drive.
Refer to Section 7-2 Magnetic Contactor / Air Circuit Breaker to select the electromagnetic contactor that meets your requirement.
AC reactor (input terminal)
When the main power capacity is > 500 kVA, or when it switches into the phase capacitor, the instantaneous peak voltage and current generated may destroy the internal circuit of the drive. It is recommended that you install an input side AC reactor in the drive. This also improves the power factor and reduces power harmonics. The wiring distance should be within 10 m. Refer to Section 7-4 AC Reactor for details.
Zero phase reactor
Used to reduce radiated interference, especially in environments with audio devices, and reduce input and output side interference. The effective range is AM band to 10 MHz. Refer to Section 7-5 Zero Phase Reactor for details.
EMC filter
Can be used to reduce electromagnetic interference. Refer to Section 7-6 EMC Filter for details.
Brake module &
Brake resistor (BR)
Used to shorten the deceleration time of the motor. Refer to Section 7-1 Brake Resistors and Brake Units Used in AC Motor Drives for details.
AC reactor (output terminal)
The motor cable length affects the size of the reflected wave on the motor end. It is recommended that you install an AC output reactor when the motor wiring length exceeds the value listed in Section 7-4.
4-3
Chapter 4 WiringC2000-HS
4-2 Wiring
Figure 4-2 1 Refer to Section 7-1 for brake units and resistors selection
Figure 4-3 1 Refer to Section 7-1 for brake units and resistors selection.
NOTE: When wiring for 12 pulse input, strictly follow above wiring diagram.
4-4
Chapter 4 WiringC2000-HS
Figure 4-4
4-5
Chapter 4 WiringC2000-HS
4-2-1 SINK (NPN) / SOURCE (PNP) Mode
Figure 4-5
Figure 4-6
Figure 4-7
Figure 4-8
4-6
Chapter 5 Main Circuit TerminalsC2000-HS
Chapter 5 Main Circuit Terminals
5-1 Main Circuit Diagram 5-2 Main Circuit Terminals
5-1
Chapter 5 Main Circuit TerminalsC2000-HS
Fasten the screws in the main circuit terminal to prevent sparks caused by
screws loosened due to vibration.
If necessary, use an inductive filter only at the motor output terminals U/T1,
V/T2, W/T3 of the AC motor drive. Do NOT use phase-compensation capacitors or
L-C (Inductance-Capacitance) or R-C (Resistance-Capacitance), unless approved
by Delta.
DO NOT connect phase-compensation capacitors or surge absorbers at the output
terminals of AC motor drives.
DO NOT short circuit [+1, -], [+2, -], [+1/DC+, -/DC-] or connect brake
resistor directly to any of them to prevent damage to the drive or to the
brake resistors.
Ensure proper insulation of the main circuit wiring in accordance with the
relevant safety regulations.
Main input power terminals
Do not connect three-phase model to single-phase power. R/L1, S/L2 and T/L3
have no phase-sequence requirement, it can be connected in any sequence.
Add a magnetic contactor (MC) to the power input wiring to cut off power
quickly and reduce malfunction when the AC motor drive protection function
activates. Both ends of the MC should have an R-C surge absorber.
Use voltage and current within the specification in Chapter 9. Refer to
Chapter 9 Specifications for details.
When using a general GFCI (Ground Fault Circuit Interrupter), select a current
sensor with sensitivity of 200 mA or above and not less than 0.1-second
operation time to avoid nuisance tripping.
Use shielded wire or conduit for the power wiring and ground the two ends of
the shield wire or conduit.
Do NOT run and stop AC motor drives by turning the power ON and OFF. Run and
stop AC motor drives by sending RUN and STOP command through the control
terminals or the keypad. If you still need to run and stop AC motor drives by
turning power ON and OFF, do so no more often than ONCE per hour.
To comply with UL standards, connect the drive to a three-phase three-wire or
three-phase four-wire Wye system of mains power system.
Output terminals for main circuit
Use well-insulated motor, suitable for inverter operation. When the AC drive
output terminals U/T1, V/T2, and W/T3 are connected to the motor
terminals U/T1, V/T2, and W/T3 respectively, the motor will rotate
counterclockwise (as viewed on the shaft end of the motor, refer to the
pointed direction in the figure below) upon a forward operation command is
received. To permanently reverse the direction of motor rotation, switch over
any of the two motor leads.
Figure 5-1
5-2
Chapter 5 Main Circuit TerminalsC2000-HS
Terminals for connecting external brake resistor
Install an external brake resistor for applications in frequent deceleration
to stop, short deceleration time (such as high frequency operation and heavy
load operation), too low braking torque, or increased braking torque. Figure
5-2
DC+ and DC- are connected by common DC bus, refer to Section 5-1 (Main Circuit
Terminal) for the wiring terminal specification and the wire gauge
information.
Refer to the VFDB manual for more information on wire gauge when installing
the brake unit.
5-3
Chapter 5 Main Circuit TerminalsC2000-HS
5-1 Main Circuit Diagram
*1 Refer to Section 7-1 for brake units.
Figure 5-3
Figure 5-4 *1 Refer to Section 7-1 for brake units and resistors selection.
NOTE: When wiring for 12 Pulse Input, strictly follow above wiring diagram.
5-4
Chapter 5 Main Circuit TerminalsC2000-HS
NOTE: If the wiring between motor drive and motor is over 75 meters, refer to
Section 7-4 Specifications of limits for
motor cable length. Remove short circuit plate of Frame G and H if 12 pulse is
implemented. Contact Delta Electronics, Inc. when
using 12 pulse input.
Fasten the screw after the copper is removed. Screw torque: 100110 kg-cm /
(86.895.5 lb-in.) / (9.810.8 Nm)
Detail A
See Detail A
Figure 5-5
Terminals R/L1, S/L2, T/L3 U/T1, V/T2, W/T3
+1/DC+, -/DC-
Descriptions AC line input terminals (three-phase) AC drive output terminals
for connecting three-phase induction motor Connections for brake module (VFDB
series) (for 460V models: 30 kW, built-in brake module) Common DC bus Ground
connection; comply with local regulations.
Table 5-1
5-5
Chapter 5 Main Circuit TerminalsC2000-HS
5-2 Main Circuit Terminals
Use the specified ring lug for main circuit terminal wiring. See Figure 5-6
and Figure 5-7 for ring lug specifications. For other types of wiring, use the
wires that comply with the local regulations.
After crimping the wire to the ring lug (must be UL approved), UL and CSA
approved recognized component (YDPU2), install heat shrink tube rated at a
minimum of 600 VAC insulation over the live part. Refer to Figure 5-7.
Figure 5-6
Figure 5-7
Terminal specification
The part number of the ring lugs (produced by K.S. Terminals Inc.) in the table below are for reference
only. You can buy the ring lugs of your choice to match with different frame sizes.
Unit: mm
Frame D0
D
E F G H
AWG
4 2 1/0 2/0 2 1/0 2/0 3/0 300MCM 1/0 3/0 4/0 300MCM 3/0 250MCM 500MCM 300 350
Kit P/N
RNB22-8 RNBS38-8 SQNBS60-8 SQNBS80-8 RNBS38-8 RNB60-8 RNB70-8 RNB80-8
SQNBS150-8 RNB60-8 RNB80-8 RNB100-8 SQNBS150-8 SQNBS80-8 SQNBS150-8
SQNBS200-12 SQNBS150-8 SQNBS150-8
A (MAX) 44.0 40.0
50.0
53.0 55.0 54.0 54.0
B (MAX) 13.0 11.0
16.0
16.0 15.0 15.5 15.5
C (MIN) 10.0 10.0
10.0
17.0 10.0 18.0 18.0
D (MAX) 15.0 23.0
27.0
26.5 27.0 26.5 26.5
d2 (MIN)
8.3 8.3
8.3
8.4 8.3 8.2 8.2
E (MIN) 13.0 13.0
13.0
13.0 13.0 13.0 13.0
F (MIN) 17.0 14.0*1
14.0
17.0 17.5 18.0 18.0
W (MAX) 26.0 24.0
28.0
31.0 31.0 31.0 31.0
t (MAX)
3.0 4.5
6.0
5.0 6.0 3.5 3.5
1: F(MAX) = 16.5 Table 5-2
AWG: Refer to the following tables for the wire size specification for models in each frame.
5-6
Frame D0
R/L1 S/L2 T/L3
Chapter 5 Main Circuit TerminalsC2000-HS U/T1 V/T2 W/T3
If you install at Ta 50°C environment, use copper wires that have a voltage rating of 600V and are
temperature resistance to 75°C or 90°C.
If you install at Ta 50°C above environment, use copper wires that have a voltage rating of 600V
and are temperature resistance to 90°C or above.
To be UL installation compliant, you must use copper wires when installing. The wire gauge is
based on temperature resistance of 75°C, in accordance with UL requirements and
recommendations. Do not reduce the wire gauge when using high-temperature resistant wire.
Model Name
VFD300C43S-HS VFD370C43S-HS
Main Circuit Terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, DC+, DC-
Max. Wire
Min. Wire Screw Spec. and
Gauge
Gauge
Torque (±10%)
70 mm2 (2/0 AWG)
50 mm2 (1/0 AWG)
M8 80 kg-cm (69.4 lb-in.) (7.84 Nm)
Max. Wire Gauge
35 mm2 (2 AWG)
Terminal Min. Wire
Gauge
25 mm2 (4 AWG)
Screw Spec. and
Torque (±10%)
M8 80 kg-cm (69.4 lb-in.) (7.84 Nm)
5-7
Chapter 5 Main Circuit TerminalsC2000-HS
Frame D
R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
If you install at Ta 50°C environment, use copper wires that have a voltage rating of 600V and are
temperature resistance to 75°C or 90°C.
If you install at Ta 50°C above environmnet, use copper wires that have a voltage rating of 600V
and are temperatrue resistance to 90°C or above.
To be UL installation compliant, you must use copper wires when installing. The wire gauge is
based on temperature resistance of 75°C, in accordance with UL requirements and
recommendations. Do not reduce the wire gauge when using high-temperature resistant wire.
Model Name
VFD450C43A-HS VFD550C43A-HS VFD750C43A-HS
Main Circuit Terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, DC+, DC-
Max. Wire Gauge
Min. Wire Gauge
Screw Spec. and Torque (±10%)
Max. Wire Gauge
150 mm2 (300 MCM)
150 mm2 (300 MCM)
150 mm2 (300 MCM)
70 mm2 (2/0 AWG)
95 mm2 (3/0 AWG)
150 mm2 (300 MCM)
M8 180 kg-cm (156.2 lb-in.) (17.65 Nm)
70 mm2 (2/0 AWG)
95 mm2 (3/0 AWG)
150 mm2 (300 MCM)
Terminal
Min. Wire Gauge
Screw Spec. and Torque (±10%)
35 mm2 (2 AWG)
50 mm2 (1/0 AWG)
95 mm2 (3/0 AWG)
M8 180 kg-cm (156.2 lb-in.) (17.65 Nm)
5-8
Frame E
R/L1 S/L2 T/L3
Chapter 5 Main Circuit TerminalsC2000-HS U/T1 V/T2 W/T3
If you install at Ta 50°C environment, use copper wires that have a voltage rating of 600V and are
temperature resistance to 75°C or 90°C.
If you install at Ta 50°C above environment, use copper wires that have a voltage rating of 600V
and are temperature resistance to 90°C or above.
To be UL installation compliant, you must use copper wires when installing. The wire gauge is
based on temperature resistance of 75°C, in accordance with UL requirements and
recommendations. Do not reduce the wire gauge when using high-temperature resistant wire.
Main Circuit Terminals
Model Name
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, -/DC-, +1/DC+
Max. Wire
Min. Wire Screw Spec. and
Gauge
Gauge
Torque (±10%)
VFD900C43A-HS VFD1100C43A-HS
120 mm2×2 (4/0 AWG×2) 120 mm2×2 (4/0 AWG×2)
50 mm2×2 (1/0 AWG×2)
95 mm2×2 (3/0 AWG×2)
M8 180 kg-cm (156.2 lb-in.) (17.65 Nm)
Max. Wire
Gauge 50 mm2×2 (1/0 AWG×2) 95 mm2×2 (3/0 AWG×2)
Terminal
Min. Wire
Gauge 50 mm2×2 (1/0 AWG×1) 95 mm2×2 (3/0 AWG×1)
Screw Spec. and
Torque (±10%)
M8 180 kg-cm (156.2 lb-in.) (17.65 Nm)
5-9
Chapter 5 Main Circuit TerminalsC2000-HS
Frame F R/L1 S/L2 T/L3
U/T1 V/T2 W/T3
If you install at Ta 50°C environment, use copper wires that have a voltage
rating of 600V and are temperature resistance to 75°C or 90°C.
If you install at Ta 50°C above environment, use copper wires that have a
voltage rating of 600V and are temperature resistance to 90°C or above.
To be UL installation compliant, you must use copper wires when installing.
The wire gauge is based on temperature resistance of 75°C, in accordance with
UL requirements an drecommendations. Do not reduce the wire gauge when using
high-temperature resistant wire.
Model Name VFD1600C43A-HS
Main Circuit Terminals
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, DC+, DC-
Max. Wire
Min. Wire Screw Spec. and
Gauge
Gauge
Torque (±10%)
150 mm2×2 150 mm2×2 (300 MCM×2) (300 MCM×2)
M8 180 kg-cm (156.2 lb-in.) (17.65 Nm)
Max. Wire Gauge
150 mm2×2 (300 MCM×2)
Terminal
Min. Wire Gauge
Screw Spec. and Torque (±10%)
M8
150 mm2
180 kg-cm
(300 MCM)
(156.2 lb-in.)
(17.65 Nm)
5-10
Frame G
R/L11 R/L12 S/L21 S/L22 T/L31 T/L32 +1/DC
Chapter 5 Main Circuit TerminalsC2000-HS
-/DC-
U/T1
V/T2
W/T3
If you install at Ta 50°C environment, use copper wires that have a voltage
rating of 600V and are temperature resistance to 75°C or 90°C.
If you install at Ta 50°C above environment, use copper wires that have a
voltage rating of 600V and are temperature resistance to 90°C or above.
For VFD2200C43A-HS models: if you install at Ta 45°C above environment, use
copper wires that have a voltage rating of 600V and are temperature resistance
to 90°C or above.
To be UL installation compliant, you must use copper wires when installing.
The wire gauge is based on temperature resistance of 75°C, in accordance with
UL requirements and recommendations. Do not reduce the wire gauge when using
high-temperature resistant wire.
Model Name VFD2200C43A-HS
Main Circuit Terminals
R/L11, R/L12, S/L21, S/L22, T/L31, T/L32
Max. Wire Gauge
Min. Wire Gauge
Screw Spec. and Torque (±10%)
120 mm2×4
95 mm2×4
(250 MCM×4) (3/0 AWG×4)
M8 180 kg-cm (156.2 lb-in.) (17.65 Nm)
Max. Wire Gauge
95 mm2×4 (3/0 AWG×4)
Terminal Min. Wire
Gauge
95 mm2×2 (3/0 AWG×2)
Screw Spec. and Torque (±10%)
M8 180 kg-cm (156.2 lb-in.)
(17.65 Nm)
Model Name VFD2200C43A-HS
Main Circuit Terminals
U/T1, V/T2, W/T3, +1/DC+, -/DC-
Max. Wire Gauge
Min. Wire Gauge
Screw Spec. and Torque (±10%)
240 mm2×2
240 mm2×2
(500 MCM×2) (500 MCM×2)
M12 408 kg-cm (354.1 lb-in.) (39.98 Nm)
Max. Wire Gauge
240 mm2×2 (500 MCM×2)
Terminal Min. Wire
Gauge
240 mm2×1 (500 MCM×1)
Screw Spec. and Torque (±10%)
M8 180 kg-cm (156.2 lb-in.) (17.65 Nm)
5-11
Chapter 5 Main Circuit TerminalsC2000-HS
Frame H
R/L11 R/L12 S/L21 S/L22 T/L31 T/L32
+1/DC+
-/DC-
U/T1
V/T2
W/T3
If you install at Ta 50°C environment, use copper wires that have a voltage rating of 600V and are
temperature resistance to 75°C or 90°C.
If you install at Ta 50°C above environment, use copper wires that have a voltage rating of 600V
and are temperature resistance to 90°C or above.
To be UL installation compliant, you must use copper wires when installing. The wire gauge is
based on temperature resistance of 75°C, in accordance with UL requirements and
recommendations. Do not reduce the wire gauge when using high-temperature resistant wire.
Model Name VFD3550C43A-HS
Main Circuit Terminals
R/L11, R/L12, S/L21, S/L22, T/L31, T/L32, U/T1,
V/T2, W/T3, +1/DC+, -/DC-
Max. Wire
Min. Wire Screw Spec. and
Gauge
Gauge
Torque (±10%)
185 mm2×4 150 mm2×4 (350 MCM×4) (300 MCM×4)
M8 180 kg-cm (156.2 lb-in.) (17.65 Nm)
Max. Wire Gauge
150 mm2×4 (300 MCM×4)
Terminal
Min. Wire Gauge
150 mm2×2 (300 MCM×2)
Screw Spec. and
Torque (±10%)
M8 180 kg-cm (156.2 lb-in.) (17.65 Nm)
5-12
Chapter 6 Control TerminalsC2000-HS
Chapter 6 Control Terminals
6-1 Remove the Cover for Wiring 6-2 Specifications of Control Terminal 6-3
Remove the Terminal Block
6-1
Chapter 6 Control TerminalsC2000-HS
Analog input terminals (AVI, ACI, AUI, ACM)
Analog input signals are easily affected by external noise. Use shielded
wiring and keep it as short as possible (< 20 m) with proper grounding. If the
noise is inductive, connecting the shield to the ACM terminal can reduce
interference.
Use twisted-pair wire for weak analog signals. If the analog input signals are
affected by noise from the AC motor drive, connect a
capacitor and a ferrite core as shown in Figure 6-1.
Figure 6-1
Digital inputs (FWD, REV, MI1MI8, COM)
The “COM” terminal is a common terminal of the photo-coupler in all the wiring
methods.
Figure 6-2
Figure 6-3
Figure 6-4
6-2
Figure 6-5
Chapter 6 Control TerminalsC2000-HS
When the photo-coupler uses the internal power supply, the switch connection
for Sink and Source modes shows as Figure 6-2 and Figure 6-3: MI-DCM: Sink
mode MI-+24V: Source mode
When the photo-coupler uses the external power supply, remove the short-
circuit cable between +24V and COM terminals. The switch connection for Sink
and Source modes shows as Figure 6-4 and Figure 6-5: The “+” of 24V connecting
to “COM: Sink mode The “-” of 24V connecting to COM: Source mode
Transistor outputs (MO1, MO2, MCM)
Make sure to connect the digital outputs to the right polarity. When
connecting a relay to the digital outputs connect a surge absorber across the
coil
and check the polarity.
6-3
Chapter 6 Control TerminalsC2000-HS
6-1 Remove the Cover for Wiring
Remove the top cover before wiring the multi-function input and output
terminals. NOTE: The drive appearances shown in the figures are for reference
only, a real drive may look different. Frame D0 & D Applicable models:
VFD300C43S-HS; VFD370C43S-HS; VFD450C43A-HS; VFD550C43A-HS; VFD750C43A-HS
Screw torque: 1215 kg-cm / (10.413 lb-in.) / (1.21.5 Nm) Loosen the screws
and press the tabs on both sides to remove the cover.
Frame E Applicable models: VFD900C43A-HS; VFD1100C43A-HS Screw torque: 1215 kg-cm / (10.413 lb-in.) / (1.21.5 Nm) To remove the cover, lift it slightly and pull outward.
Figure 6-6
Frame F Applicable models: VFD1600C43A-HS
Screw torque: 1215 kg-cm / (10.413 lb-in.) / (1.21.5 Nm) To remove the
cover, lift it slightly and pull outward.
Figure 6-7
Figure 6-8
6-4
Frame G Applicable models: VFD2200C43A-HS
Screw torque: 1215 kg-cm / (10.413 lb-in.) / (1.21.5 Nm) To remove the
cover, lift it slightly and pull outward.
Chapter 6 Control TerminalsC2000-HS
Frame H Applicable models: VFD3550C43A-HS Screw torque: 1416 kg-cm / (12.1513.89 lb-in.) / (1.41.6 Nm) To remove the cover, lift it slightly and pull outward.
Figure 6-9
Figure 6-10
6-5
Chapter 6 Control TerminalsC2000-HS
6-2 Specifications of Control Terminal
0 -1 0 V
0 -1 0 V 0 – 10 V 0 -2 0 m A O p e n
AFM 1
AFM 2
AVI
ACI
485
-10 -1 0 V 0 -20 m A 0-2 0m A 0 -1 0 V 1 2 0
R C 2 R B2 R A2 R C1 RB 1 RA1 A
AF M1 +1 0V AVI ACI MO1 MO 2 STO 1 S TO 2 + 24V +2 4 V C OM F WD M I1 MI3 MI5 MI 7 S GN D
B
C AF M2 -1 0V AU I ACM MCM DF M SCM1S CM2 D CM
DC M RE V MI2 M I4 M I6 MI 8 S G + SG-
Figure 6-11 Removable Terminal Block
Terminal Function
Relay
Control board
Control board
Group
Conductor
Solid Strand Solid Strand Solid Strand
Stripping Length (Mm)
45
67
Max. Wire Gauge
1.5 mm2 (16 AWG)
Min. Wire Gauge
0.2 mm2 (26 AWG)
Torque (±10%)
5 kg-cm (4.3 lb-in) (0.49 Nm) 8 kg-cm (6.9 lb-in) (0.78 Nm) 2 kg-cm (1.7 lb-
in) (0.20 Nm)
Table 6-1
Wiring precautions:
In the figure above, the default for STO1, STO2, +24V and SCM1, SCM2, DCM are short circuit.
The +24V from section of above figure is for STO only, and cannot be used for other purposes.
The default for +24V-COM is short circuit and SINK mode (NPN); refer to Chapter 4 Wiring for more
detail.
Tighten the wiring with slotted screwdriver:
is 3.5 mm (wide) × 0.6 mm (thick); is 2.5 mm (wide) × 0.4 mm (thick)
When wiring bare wires, ensure that they are perfectly arranged to go through the wiring holes.
Terminals
Terminal Function
Default (NPN mode)
Digital control signal common +24V
(Source)
+24V 5% 200 mA
COM Digital control signal common (Sink) Common for multi-function input terminals
FWD-DCM:
FWD Forward-Stop command
ON forward running
OFF deceleration to stop
REV-DCM:
REV Reverse-Stop command
ON reverse running
OFF deceleration to stop
Refer to parameters 02-0102-08 to program the
MI1
multi-function inputs MI1MI8.
Multi-function input 18
Source mode
MI8
ON: the activation current is 3.3 mA 11 VDC
OFF: cut-off voltage 5 VDC
6-6
Chapter 6 Control TerminalsC2000-HS
Terminals
Terminal Function
DFM DCM
Digital frequency meter
DFM DCM
Figure 6-12
Digital frequency signal common
Default (NPN mode) Sink Mode ON: the activation current is 3.3 mA 13 VDC OFF: cut-off voltage 19 VDC Regard the pulse voltage as the output monitor signal; Duty-cycle: 50% Min. load impedance: 1 k / 100 pF Max. current: 30 mA Max. voltage: 30 VDC
MO1
Multi-function output 1 (photocoupler)
The AC motor drive releases various monitor signals, such as drive in operation, frequency attained and overload indication, via transistor (open collector).
MO2
Multi-function output 2 (photocoupler)
MO1
MO2 MCM
Figure 6-13
MCM Multi-function output common
Max 48 VDC 50 mA
RA1 RB1 RC1 RA2 RB2 RC2
Multi-function relay output 1 (N.O.) a Multi-function relay output 1 (N.C.) b Multi-function relay common Multi-function relay output 2 (N.O.) a Multi- function relay output 2 (N.C.) b Multi-function relay common
Resistive Load 3 A (N.O.) / 3 A (N.C.) 250 VAC 5 A (N.O.) / 3 A (N.C.) 30 VDC Inductive Load (COS 0.4) 1.2 A (N.O.) / 1.2 A (N.C.) 250 VAC Various kinds of monitor signals output, e.g. operation, frequency reached, overload indication, etc.
+10V Potentiometer power supply
Analog frequency setting: +10 VDC 20 mA
-10V AVI ACI
Potentiometer power supply
Analog frequency setting: -10 VDC 20 mA
Analog voltage input Analog current input
Impedance: 20 k Range: 020 mA / 420 mA / 010 V = 0Max.
Output Frequency (Pr.01-00) AVI switch, default is 010 V Figure 6-14
Impedance: 250 Range: 020mA / 420mA / 010V = 0Max. Output
Frequency (Pr.01-00) Figure 6-15 ACI Switch, default is 420 mA
6-7
Chapter 6 Control TerminalsC2000-HS
Terminals
Terminal Function
Auxiliary analog voltage input
AUI Figure 6-16
Default (NPN mode)
Impedance: 20 k Range: -10 +10 VDC=0Max. Output Frequency
(Pr.01-00)
AFM1 AFM2
Multi-function analog voltage output Figure 6-17
010 V Max. output current 2 mA, Max. load 5 k -1010 V maximum output current
2 mA, maximum load 5 k Output current: 2 mA max Resolution: 010 V corresponds
to Max. operation
frequency Range: 010 V -10 +10 V AFM1 Switch, default is 010 V 010 V Max.
output current 2 mA, Max. load 5 k 020 mA Max. load 500 Output current: 20 mA
max Resolution: 010 V corresponds to Max. operation
frequency Range: 010 V 420 mA AFM2 Switch, default is 010 V
ACM Analog signal common
Common for analog terminals
STO1 SCM1 STO2 SCM2
Default setting is shorted Power removal safety function for EN954-1 and IEC / EN61508 When STO1SCM1; STO2SCM2 is activated, the activation current is 3.3 mA 11 VDC NOTE: Refer to Chapter 17 Safe Torque off Function.
SG+ SGSGND
Modbus RS-485 NOTE: Refer to Chapter 12 DESCRIPTION OF PARAMETER SETTINGS
group 09
Communication Parameters for more information.
RJ45
PIN 1, 2, 7, 8: Reserved
PIN 3, 6: SGND
PIN 4: SG-
PIN 5: SG+
NOTE: Wire size of analog control signals: 0.75 mm2 (18 AWG) with shielded wire.
Table 6-2
6-8
Chapter 6 Control TerminalsC2000-HS
6-3 Remove the Terminal Block
1. Loosen the screws by screwdriver. (As shown in figure below).
Figure 6-18 2. Remove the control board by pulling it out for a distance 68
cm (as 1 in the figure) then lift the control
board upward (as 2 in the figure).
Figure 6-19
6-9
Chapter 6 Control TerminalsC2000-HS
[This page intentionally left blank] 6-10
Chapter 7 Optional AccessoriesC2000-HS
Chapter 7 Optional Accessories
7-1 Brake Resistors and Brake Units Used in AC Motor Drives 7-2 Magnetic
Contactor / Air Circuit Breaker and Non-fuse
Circuit Breaker 7-3 Fuse Specification Chart 7-4 AC Reactors 7-5 EMC Filter
7-6 Panel Mounting (MKC-KPPK) 7-7 Conduit Box Kit 7-8 Fan Kit 7-9 Flange
Mounting Kit 7-10 Power Terminal Kit 7-11 USB / RS-485 Communication Interface
IFD6530
7-1
Chapter 7 Optional AccessoriesC2000-HS
The optional accessories listed in this chapter are available upon request. Installing additional accessories to your drive can substantially improve the drive’s performance. Select accessories according to your needs or contact the local distributor for suggestions.
7-1 Brake Resistors and Brake Units Used in AC Motor Drives
460V Model
Applicable Motor
HP kW
40 30 50 37 60 45
Braking Torque (kg-m)
20.3
25.1
30.5
125% Braking Torque 10% ED *1
Brake Unit
Delta’s Brake Resistor *3
VFDB*4
P/N
Q’ty Usage
4045×1 BR1K0W016 4
2 parallel, 2 in series
4045×1 BR1K2W015 4
2 parallel, 2 in series
4045×1 BR1K5W013 4
2 parallel, 2 in series
Resistor Value Spec. for Each AC Motor Drive
4000W 16
4800W 15
6000W 13
Max. Braking Torque *2
Total
Min. Max. Total
Braking Resistor Braking
Current (A) Value () Current (A)
Peak Power (kW)
47.5
12.7
60
45.6
50
12.7
60
45.6
59
12.7
60
45.6
75 55 37.2 4030×2 BR1K0W5P1 4 4 in series 8000W 10.2
76
9.5
80
60.8
100 75
50.8 4045×2 BR1K2W015 4
2 parallel, 2 in series
9600W 7.5
100
6.3
125 90
60.9 4045×2 BR1K5W013 4
2 parallel, 2 in series
12000W 6.5
117
6.3
150 110
74.5 4110×1 BR1K2W015 10
5 parallel, 2 in series
12000W 6
126
6.0
215 160
108.3 4160×1 BR1K5W012 12
6 parallel, 2 in series
18000W 4
190
4.0
300 220
148.9 4110×2 BR1K2W015 10
5 parallel, 2 in series
24000W 3
252
3.0
475 355 240.3 4185×2 BR1K5W012 14
7 parallel, 2 in series
42000W 1.7
450
1.7
120
91.2
120
91.2
126
95.8
190
144.4
252
190.5
450
344.2
Table 7-1
1. Calculation for 125% braking toque: (kW) × 125% × 0.8; where 0.8 is motor efficiency. Since there is a resistor power consumption limit, the longest operation time for 10% ED is 10 seconds (ON: 10 seconds / OFF: 90 seconds).
2. See Chapter 7 “Brake Module and Brake Resistors” in the application manual for “Operation Duration & ED” vs. “Braking Current”.
3. To dissipate heat, mount resistors of 400 W or lower to a frame to keep the surface temperature below 250°C. Fix a resistor of 1000 W or higher to a surface to keep the surface temperature below 350°C. (If the surface temperature is higher than the temperature limit, install extra cooling or increase the size of the resistor.)
4. The calculation of the brake resistor is based on a four-pole motor (1800 rpm). See VFDB series Braking Module Instruction for more details on braking resistor.
NOTE: 1. Specification and Appearance of Brake Resistors
(1) Wire wound resistors: For 1000 W and above, see the following appearance of wire wound resistor
(Figure7-1) and its model and specification comparison table (Table 7-2) for details.
H
F
G
C
L K
E A B
7-2
D
Figure 7-1
Chapter 7 Optional AccessoriesC2000-HS
Model and Specification Comparison Table of Wire Wound Resistors:
Unit: mm
2. Select the resistance value, power and brake usage (ED %) according to Delta rules. Definition for Brake Usage ED %
Table 7-2
Figure 7-2 For safety, install a thermal overload relay (O.L.) between the brake unit and the brake resistor in conjunction with the magnetic contactor (MC) at the drive mains input for additional protection. The thermal overload relay protects the brake resistor from overheat damage due to frequent or continuous braking. Under such circumstances, turn off the power to prevent damage to the brake resistor, brake unit and the drive. NOTE: Never use it to disconnect the brake resistor.
Figure 7-3 3. Any damage to the drive or other equipment caused by using brake
resistors and brake modules that are not
provided by Delta voids the warranty.
7-3
Chapter 7 Optional AccessoriesC2000-HS
4. Consider environmental safety factors when installing the brake resistors.
If you use the minimum resistance value, consult local dealers for the power
calculation.
5. When using more than two brake units, the equivalent resistor value of the
parallel brake unit cannot be less than the value in the column “Min. Resistor
Value ()”. Read the wiring information in the brake unit instruction sheet
thoroughly prior to operation. Visit the following links to get the
instruction sheets for the wiring in the brake unit: VFDB2015 / 2022 / 4030 /
4045 / 5055 Braking Modules Instruction Sheet
http://www.deltaww.com/filecenter/Products/download/06/060101/Option/DELTA_IA-
MDS_VFDBI EN_20070719.pdf VFDB4110 / 4160 / 4185 Braking Modules Instruction
Sheet http://www.deltaww.com/filecenter/Products/download/06/060101/Option
/DELTA_IA-MDS_VFDB411 0-4160-4185_I_EN_20101011.pdf VFDB6055 / 6110 / 6160 /
6200 Braking Modules Instruction Sheet
http://www.deltaww.com/filecenter/Products/download/06/060101/Option/DELTA_IA-
MDS_VFDB605 5-6110-6160-6200_I_TSE_20121030.pdf
6. The selection tables are for normal use. If the AC motor drive requires
frequent braking, increase the Watts by two to three times.
7. Thermal Overload Relay (TOR): Thermal overload relay selection is based on
its overload capacity. A standard braking capacity of the C2000-HS is 10%ED
(Tripping time = 10 sec.). As shown in the figure below, a 460V, 110 kW
C2000-HS requires the thermal relay to take 260% overload capacity for 10
seconds (hot starting) and the braking current is 126 A. In this case, select
a thermal overload relay rated at 50 A. The specification of each thermal
relay may vary among different manufacturers. Carefully read the specification
before using it.
Figure 7-4
7-4
Chapter 7 Optional AccessoriesC2000-HS
7-2 Magnetic Contactor / Air Circuit Breaker and Non-fuse Circuit Breaker
Magnetic Contactor (MC) and Air Circuit Breaker (ACB)
It is recommended the surrounding temperature for MC should be 60°C and that for ACB should be
50°C. In the meanwhile, consider temperature derating for components with ON / OFF switch in
accordance with the ambient temperature of the on-site distribution panel.
Three-phase 460V Frame
Model
Normal Duty Output Current (A)
MC/ACB Selection (A)
VFD300C43S-HS
60
105
D0
VFD370C43S-HS
73
130
VFD450C43A-HS
91
185
D
VFD550C43A-HS
110
185
VFD750C43A-HS
150
265
VFD900C43A-HS
180
265
E
VFD1100C43A-HS
220
330
F
VFD1600C43A-HS
310
500
G
VFD2200C43A-HS
460
630
H
VFD3550C43A-HS
683
1000
Table 7-3
Non-fuse Circuit Breaker Comply with the UL standard: Per UL 508, paragraph 45.8.4, part a. The rated current of the non-fuse circuit breaker should be 1.62.6 times the drive’s rated input current. The recommended current values are shown in the table below. Compare the time characteristics of the non-fuse circuit breaker with those of the drive’s overheated protection to ensure that there is no tripping.
Three-phase 460V
Model
Breaker Rated Input Recommended Current (A)
VFD300C43S-HS
125
VFD370C43S-HS
150
VFD450C43A-HS
175
VFD550C43A-HS
250
VFD750C43A-HS
300
VFD900C43A-HS
300
VFD1100C43A-HS
400
VFD1600C43A-HS
600
VFD2200C43A-HS
800
VFD3550C43A-HS
1350
Table 7-4
7-5
Chapter 7 Optional AccessoriesC2000-HS
7-3 Fuse Specification Chart
Fuse specifications lower than the table below are allowed. For installation
in the United States, branch circuit protection must be provided in accordance
with the
National Electrical Code (NEC) and any applicable local codes. Use UL
classified fuses to fulfill this requirement. For installation in Canada,
branch circuit protection must be provided in accordance with Canadian
Electrical Code and any applicable provincial codes. Use UL classified fuses
to fulfill this requirement.
460V Model
VFD300C43S-HS VFD370C43S-HS VFD450C43A-HS VFD550C43A-HS VFD750C43A-HS
VFD900C43A-HS VFD1100C43A-HS VFD1600C43A-HS VFD2200C43A-HS VFD3550C43A-HS
I (A) 150 175 225 250 350 350 450 700 800 1400
Line Fuse Bussmann P/N JJS-150 JJS-175 JJS-225 JJS-250 JJS-350 JJN-350 JJS-450 KTU-700 KTU-800 KTU-1400 Table 7-5
7-6
Chapter 7 Optional AccessoriesC2000-HS
7-4 AC Reactor
AC Input Reactor
Installing an AC reactor on the input side of an AC motor drive can increase
line impedance, improve power factor, reduce input current, increase system
capacity and reduce interference generated from the motor drive. It also
reduces momentary voltage surges or abnormal current spikes. For example, when
the main power capacity is higher than 500 kVA, or when using a switching
capacitor bank, momentary voltage and current spike may damage the AC motor
drive’s internal circuit. An AC reactor on the input side of the AC motor
drive protects it by suppressing surges.
Installation
Install an AC input reactor in series with the mains power to the three input
phases R, S & T as shown below:
Figure 7-5 Wiring an AC input reactor
Following table shows the standard AC reactors specification of Delta C2000-HS:
380460V / 5060 Hz
Model
HP
VFD300C43S-HS 40
Rated Current (Arms)
60
Saturation Current (Arms)
102.6
3%
5%
Impedance Impedance
(mH)
(mH)
0.405
0.675
Built-In DC
Reactor
Yes
VFD370C43S-HS 50
73
124.2
0.334
0.555
Yes
VFD450C43A-HS 60
91
154.8
0.267
0.445
Yes
VFD550C43A-HS 75
110
189
0.221
0.368
Yes
VFD750C43A-HS 100
150
257.4
0.162
0.270
Yes
VFD900C43A-HS 125
180
307.8
0.135
0.225
Yes
VFD1100C43A-HS 150
220
376.2
0.110
0.184
Yes
VFD1600C43A-HS 215
310
531
0.078
0.131
Yes
VFD2200C43A-HS 300
460
786.6
0.054
0.090
Yes
VFD3550C43A-HS 475
683
1168.2
0.036
0.060
Yes
NOTE: The optional input reactor that Delta provides is 3% AC reactor.
3% Input AC Reactor
Delta Part # DR060AP405 DR073AP334 DR091AP267 DR110AP221 DR150AP162 DR180AP135
DR220AP110 DR310AP078 DR460AP054 DR683AP036
Table 7-6
7-7
Chapter 7 Optional AccessoriesC2000-HS
AC input reactor dimension and specification:
Tightening torque: 15.345.9 kg-cm / (13.339.8 lb-in.) / (1.54.5 Nm)
Input AC Reactor Delta Part #
DR060AP405
Dimensions As shown in the above diagram
Screw length must not interfere with the mounting holes
Figure 7-6 Unit: mm
Table 7-7
7-8
Chapter 7 Optional AccessoriesC2000-HS
Tightening torque: 8.210.2 kg-cm / (7.18.9 lb-in.) / (0.81.0 Nm)
Tightening torque: 58.264.3 kg-cm / (50.555.8 lb-in.) / (5.76.3 Nm)
Figure 7-7
Unit: mm
Input AC Reactor Delta Part #
A
A1
B B1 B2 C C1 D
D1*D2
E
G1 G2
H
DR073AP334 228 240 215 40 170 133 75 8.5 7*13 152 176 200 97
Table 7-8
7-9
Chapter 7 Optional AccessoriesC2000-HS
Tightening torque: 8.210.2 kg-cm / (7.18.9 lb-in.) / (0.81.0 Nm)
Tightening torque: 58.264.3 kg-cm / (50.555.8 lb-in.) / (5.76.3 Nm)
Figure 7-8
Unit: mm
Input AC Reactor Delta Part #
A
A1
B
B1 B2
C
C1
D D1*D2
F
G1 G2
H
M*T
DR150AP162 240 250 245 40 200 151 105 9 1118 160 190 220 125 203
DR220AP110 264 270 275 50 230 151 105 9 1018 176 200 230 106 303
DR310AP078 300 300 345 55 295 153 105 9 1018 200 224 260 113 303
Table 7-9
7-10
Chapter 7 Optional AccessoriesC2000-HS
Tightening torque: 58.264.3 kg-cm / (50.555.8 lb-in.) / (5.76.3 Nm)
Tightening torque: 8.210.2 kg-cm / (7.18.9 lb-in.) / (0.81.0 Nm)
Figure 7-9
Unit: mm
Input AC Reactor Delta Part #
A
A1
B
B1 B2
C
C1 D1D2 E G1 G2 H MT
DR460AP054 300 300 425 95 355 220 170 1121 200 240 300 190 504
DR683AP036 360 360 465 105 385 252 195 1121 240 246 316 220 505
Table 7-10
7-11
Chapter 7 Optional AccessoriesC2000-HS
The following table is spec. of THDi that Delta AC motor drive use with AC reactors:
Drive Spec.
Models with Built-in DC Reactor
Reactor Spec.
No AC/DC Reactor
3% Input AC Reactor
5% Input AC Reactor
5th
31.16%
27.01%
25.5%
7th
23.18%
9.54%
8.75%
11th
8.6%
4.5%
4.2%
13th
7.9%
0.22%
0.17%
THDi NOTE
42.28%
30.5%
28.4%
THDi may have some difference due to different installation conditions (like wires or motors) and environment.
Table 7-11
AC Output Reactor
When using high-speed drives in high-speed motor application, motor
overheating (oH) often occurs. Mainly because the high-speed switching of
output current increases the motor’s internal consumption. It is recommended
to add an AC reactor specially applied to the high-speed motor to decrease the
output high frequency ripple. Delta provides a series of AC output reactor of
standard high-speed drives for your selection. Different high-speed motor may
need to install reactors with specific specification. Contact Delta for
specific specification of the reactors.
Installation
Install an AC output reactor in series between the three output phases U V W
and the motor, as shown in the figure below:
Figure 7-10 Wiring an AC output reactor
7-12
Chapter 7 Optional AccessoriesC2000-HS
Specifications of AC output reactors (standard item)
C2000-HS output reactor:
Frame
Model
Delta Part # of AC Normal Load
Output Reactor
(A)
VFD300C43S-HS
60
D0
VFD370C43S-HS
73
VFD450C43A-HS
91
D
VFD550C43A-HS
110
VFD750C43A-HS
Contact Delta for
150
VFD900C43A-HS
detail
180
E
VFD1100C43A-HS
220
F
VFD1600C43A-HS
460
G
VFD2200C43A-HS
220
H
VFD3550C43A-HS
683
Table 7-12
NOTE:
1. Install an AC reactor at unimpeded place, the cooling method is 3 m/s.
2. The AC reactor is designed with aluminum cable, use a Cu-Al cladding plate (goes with the AC reactor) when
connecting with copper cable.
7-13
Chapter 7 Optional AccessoriesC2000-HS
Motor Cable Length 1. Consequence of leakage current on the motor
If the cable length is too long, the stray capacitance between cables
increases and may cause leakage current. In this case, it activates the over-
current protection, increases leakage current, or may affect the current
display. The worst case is that it may damage the AC motor drive. If more than
one motor is connected to one AC motor drive, the total wiring length should
be the sum of the wiring length from AC motor drive to each motor. For the
460V models AC motor drives, when you install an overload thermal relay
between the drive and the motor to protect the motor from overheating, the
connecting cable must be shorter than 50m; however, an overload thermal relay
malfunction may still occur. To prevent the malfunction, install an output
reactor (optional) to the drive or lower the carrier frequency setting (see
Pr.00-17 Carrier Frequency).
2. Consequence of the surge voltage on the motor
When a motor is driven by a PWM-type AC motor drive, the motor terminals
experience surge voltages (dv/dt) due to power transistor conversion of AC
motor drive. When the motor cable is very long (especially for the 460V
models), surge voltages (dv/dt) may damage the motor insulation and bearing.
To prevent this, follow these rules: (1) Use a motor with enhanced insulation.
(2) Reduce the cable length between the AC motor drive and motor to suggested
values. (3) Connect an output reactor (optional) to the output terminals of
the AC motor drive.
7-14
Chapter 7 Optional AccessoriesC2000-HS
7-5 EMC Filter
Following table is the external EMC filter for C2000 series. User can choose corresponding zero phase
reactor and suitable shielded cable length in accord to required noise emission and electromagnetic
interference level to achieve the best configuration to suppress the electromagnetic interference. When the
application does not consider RE and only needs CE to comply with C2 or C1, there is no need to install
zero phase reactor on the input side.
C2000-HS
Frame
Model
Rated Input Current (A)
Filter Model Name
Carrier Frequency
Conducted Emission Output Shielded Cable Length
EN618000-3 C3
Radiation Emission
EN61800-3
VFD300C43S-HS
63
B84143A0120R105 10kHz
100m
C3
D0
VFD370C43S-HS
74
B84143A0120R105 10kHz
100m
C3
VFD450C43A-HS
101
B84143B0180S080 10 kHz
100 m
C3
D VFD550C43A-HS
114
B84143B0180S080 10 kHz
100 m
C3
VFD750C43A-HS
157
B84143B0180S080 10kHz
100m
C3
VFD900C43A-HS
167
B84143B0250S080 8 kHz
100 m
C3
E
VFD1100C43A-HS
207
B84143B0250S080
8kHz
100m
C3
F VFD1600C43A-HS
300
B84143B0400S080
8kHz
100m
C3
G VFD2200C43A-HS
400
B84143B0600S080
6kHz
100m
C3
H VFD3550C43A-HS
625
B84143B1000S080
6kHz
100m
C3
Table 7-13
EMC Filter Dimensions
Model: B84143A0120R105
Unit: mm Figure 7-11
7-15
Chapter 7 Optional AccessoriesC2000-HS
Model: B84143B0180S080, B84143B0250S080
Model: B84143B0400S080
Unit: mm Figure 7-12
Unit: mm Figure 7-13
7-16
Model: B84143B0600S080
Chapter 7 Optional AccessoriesC2000-HS
Model: B84143B1000S080
Unit: mm Figure 7-14
Unit: mm Figure 7-15
7-17
Chapter 7 Optional AccessoriesC2000-HS
EMC Filter Installation
All electrical equipment (including AC motor drives) generate high or low
frequency noise that interferes with peripheral equipment by radiation or
conduction during operation. Correctly install and EMC filter can eliminate
much interference. It is recommended to use DELTA EMC filter to have the best
interference elimination performance. We assure that it can comply with the
following rules when the AC motor drive and EMC filter are both installed and
wired according to user manual: 1. EN61000-6-4 2. EN61800-3: 1996 3. EN55011
(1991) Class A Group 1
General precaution
To ensure the EMC filter can maximize the effect of suppressing the
interference of AC motor drive, the installation and wiring of AC motor drive
should follow the user manual. In addition, be sure to observe the following
precautions: 1. EMC filter and AC motor drive should be installed on the same
metal plate. 2. Install AC motor drive on footprint EMC filter or install EMC
filter as close as possible to the AC motor
drive. 3. Wire as short as possible. 4. Properly ground the metal plate. 5.
The cover of EMC filter and AC motor drive or grounding should be fixed on the
metal plate and the
contact area should be as large as possible.
Choose suitable motor cable and precautions
Improper installation and choice of motor cable affects the performance of EMC
filter. Be sure to observe the following precautions when selecting motor
cable.
1. Use the cable with shielding (double shielding is the best). 2. The
shielding on both ends of the motor cable should be grounded with the minimum
length and
maximum contact area. 3. Remove any paint on metal saddle for good ground
contact with the plate and shielding.
Remove any paint on metal saddle for good ground contact with the plate and
shielding.
saddle
the plate with grounding
Figure 1
7-18
Saddle on both ends
Saddle on one end Figure 2
Chapter 7 Optional AccessoriesC2000-HS
7-6 Panel Mounting (MKC-KPPK)
For MKC-KPPK model, you can choose wall mounting or embedded mounting, the protection level is IP66.
Applicable to digital keypad (KPC-CC01)
Wall Mounting
Embedded Mounting
Accessories × 1
Accessories × 2
Screw × 4M4 × p 0.7 × L8mm Torque: 1012 kg-cm / (8.710.4 lb-in.) /
(1.01.2 Nm)
Panel cutout dimension
Unit: mm (inch)
Screw × 4M4 × p 0.7 × L8mm Torque: 1012 kg-cm / (8.710.4 lb-in.) /
(1.01.2 Nm)
Panel cutout dimension
Unit: mm (inch)
Normal cutout dimension
Panel Thickness
1.2 mm
1.6 mm
A
66.4 (2.614)
B
110.2 (4.339)
111.3 (4.382)
2.0 mm
112.5 (4.429)
*Deviation: ±0.15 mm /±0.0059 inch
Table 7-14
Cutout dimension (Waterproof level: IP66)
Panel Thickness
1.2 mm
1.6 mm
2.0 mm
A
66.4 (2.614)
B
110.8 (4.362)
*Deviation: ±0.15 mm / ±0.0059 inch
Table 7-15
7-19
Chapter 7 Optional AccessoriesC2000-HS
Wall Mounting
Embedded Mounting
7-20
Chapter 7 Optional AccessoriesC2000-HS
7-7 Conduit Box Kit
Appearance
Conduit box kit is optional for VFDXXXC43A-HS (Frame D0 and above) and VFDXXXC43S-HS, the
protection is IP20 / NEMA1 / UL TYPE1 after installation.
Frame D0
Applicable models
VFD300C43S-HS; VFD370C43S-HS
Model numberMKC-D0N1CB
ITEM
Description
Qty.
1 Screw M5×0.8×10L
4
2 Bushing Rubber 28
2
3 Bushing Rubber 44
2
4 Bushing Rubber 73
2
5 Conduit box cover
1
6 Conduit box base
1 Table 7-16
Frame D
Applicable models
VFD450C43A-HS; VFD550C43A-HS; VFD750C43A-HS
Model numberMKC-DN1CB
ITEM
Description
Qty.
1 Screw M5×0.8×10L
4
2 Bushing Rubber 28
2
3 Bushing Rubber 44
2
4 Bushing Rubber 88
2
5 Conduit box cover
1
6 Conduit box base
1 Table 7-17
Frame E
Applicable models
VFD900C43A-HS; VFD1100C43A-HS
Model numberMKC-EN1CB
ITEM
Description
Qty.
1 Screw M5×0.8×10L
6
2 Bushing Rubber 28
2
3 Bushing Rubber 44
4
4 Bushing Rubber 100
2
5 Conduit box cover
1
6 Conduit box base
1 Table 7-18
7-21
Chapter 7 Optional AccessoriesC2000-HS
Frame F
Applicable models
VFD1600C43A-HS
Model numberMKC-FN1CB
ITEM
Description
Qty.
1 Screw M5×0.8×10L
8
2 Bushing Rubber 28
2
3 Bushing Rubber 44
4
4 Bushing Rubber 100
2
5 Conduit box cover
1
6 Conduit box base
1 Table 7-19
Frame G
Applicable models
VFD2200C43A-HS
Model numberMKC-GN1CB
ITEM
Description
Qty.
1 Screw M5×0.8×10L
12
2 Bushing Rubber 28
2
3 Bushing Rubber 44
2
4 Bushing Rubber 130
3
5 Conduit box cover
1
6 Conduit box base
1 Table 7-20
7-22
Frame H
Applicable models
VFD3550C43A-HS
Model numberMKC-HN1CB
ITEM
Description
Qty.
1 Screw M61.025L
8
2 Screw M81.2530L
3
3 NUT M8
4
4 NUT M10
4
5 Bushing Rubber 28
4
6 Bushing Rubber 44
2
7 Bushing Rubber 102
4
8 Bushing Rubber 130
4
9 Conduit box cover 1
1
10 Conduit box cover 2
2
11 Conduit box cover 3
2
12 Conduit box cover 4
2
13 Conduit box base
1
14 Accessories 1
2
15 Accessories 2
1 Table 7-21
Chapter 7 Optional AccessoriesC2000-HS
ITEM 1 ITEM 2 ITEM 3
ITEM 4
ITEM 14
ITEM 5 ITEM 5 ITEM 6
ITEM 10 ITEM 14
ITEM 5 ITEM 5 ITEM 6
ITEM 7 ITEM 8
ITEM 8 ITEM 7
ITEM 11 ITEM 8 ITEM 7 ITEM 7 ITEM 8 ITEM 11
ITEM 13
ITEM 12
ITEM 12
ITEM 9
ITEM 10 ITEM 14
7-23
Chapter 7 Optional AccessoriesC2000-HS
Conduit Box Installation
Frame D0 1. Loosen the cover screws and press the tabs on each side of the
cover to remove the cover, as shown in the
following figure. Screw torque: 1215 kg-cm / (10.413 Ib-in.) / (1.21.5 Nm)
2. Remove the 5 screws shown in the following figure. Screw torque: 2426 kg-
cm / (20.822.6 Ib-in.) / (2.42.5 Nm)
3. Install the conduit box by fasten the 5 screws shown in the following
figure. Screw torque: 2426 kg-cm / (20.822.6 Ib-in.) / (2.42.5 Nm)
7-24
4. Fasten the 2 screws shown in the following figure. Screw torque: 1215 kg- cm / (10.413 Ib-in.) / (1.21.5 Nm)
Chapter 7 Optional AccessoriesC2000-HS
Frame D
1. Loosen the cover screws and press the tabs on each side of the cover to
remove the cover, as shown in the following figure. Screw torque: 1215 kg-cm
/ (10.413 Ib-in.) / (1.21.5 Nm)
2. Remove the 5 screws shown in the following figure. Screw torque: 2426 kg- cm / (20.822.6 Ib-in.) / (2.42.5 Nm)
7-25
Chapter 7 Optional AccessoriesC2000-HS
3. Install the conduit box by fasten the 5 screws shown in the following
figure. Screw torque: 2426 kg-cm / (20.822.6 Ib-in.) / (2.42.5 Nm)
4. Fasten the 2 screws shown in the following figure. Screw torque: 1215 kg-
cm / (10.413 Ib-in.) / (1.21.5 Nm)
Frame E 1. Loosen the 4 cover screws and lift the cover;
Screw torque: 1215 kg-cm / (10.413 Ib-in.) / (1.21.5 Nm)
7-26
Chapter 7 Optional AccessoriesC2000-HS
2. Fasten the 6 screws shown in the following figure and place the cover back
to the original position. Screw torque: 2426 kg-cm / (20.822.6 Ib-in.) /
(2.42.5 Nm)
3. Fasten the 4 screws shown in the following figure. Screw torque: 1215 kg-
cm / (10.413 Ib-in.) / (1.21.5 Nm)
Frame F 1. Loosen the cover screws and press the tabs on each side of the
cover to remove the cover, as shown in the
following figure. Screw torque: 1215 kg-cm / (10.413 Ib-in.) / (1.21.5 Nm)
4 1
2 3
7-27
Chapter 7 Optional AccessoriesC2000-HS
2. Install the conduit box by fastens the 4 screws, as shown in the following
figure. Screw torque: 2426 kg-cm / (20.822.6 Ib-in.) / (2.42.5 Nm)
5 7
8 6
3. Install the conduit box by fasten all the screws shown in the following
figure Screw 912 torque: 1215 kg-cm / (10.413 Ib-in.) / (1.21.5 Nm) Screw
1316 torque: 2426 kg-cm / (20.822.6 Ib-in.) / (2.42.5 Nm)
12
15
9
13
10
14
16
11
7-28
Chapter 7 Optional AccessoriesC2000-HS
Frame G 1. On the conduit box, loosen 7 of the cover screws and remove the
cover.
Screw torque: 2426 kg-cm / (20.822.6 Ib-in.) / (2.42.5 Nm) 2. On the drive,
loosen 4 of the cover screws and press the tabs on each side of the cover to
remove the cover,
as shown in the following figure. Screw torque: 1215 kg-cm / (10.413 Ib-in.)
/ (1.21.5 Nm)
4 1
2 3
3. Remove the top cover and loosen the screws. M5 Screw torque: 2426 kg-cm /
(20.822.6 lb-in) / (2.42.5 Nm) M8 Screw torque: 100120 kg-cm / (86.7104.1
Ib-in.) / (9.811.8 Nm)
7-29
Chapter 7 Optional AccessoriesC2000-HS
4. Install the conduit box by fastening all the screws shown in the following
figure. M5 Screw torque: 2426 kg-cm / (20.822.6 Ib-in.) / (2.42.5 Nm) M8
Screw torque: 100120 kg-cm / (86.7104.1 Ib-in.) / (9.811.8 Nm)
5. Fasten all the screws. Screw torque: 2426 kg-cm / (20.822.6 lb-in) /
(2.42.5 Nm)
7-30
Chapter 7 Optional AccessoriesC2000-HS
6. Place the cover back to the top and fasten the screws (as shown in the
figure) Screw torque: 1215 kg-cm / (10.413 Ib-in.) / (1.21.5 Nm)
7-31
Chapter 7 Optional AccessoriesC2000-HS
Frame H Assembly for Frame H3 (Conduit Box)
1. Loosen the 3 screws and remove the cover of conduit box H3 as preparation.
2. Loosen the screws as below figure shown.
7-32
3. Fasten the M6 screws to locations shown in the following figure. Screw Torque: 3545 kg-cm / (30.339 Ib-in.) / (3.44.4 Nm)
Chapter 7 Optional AccessoriesC2000-HS
4. Install the conduit box by fasten all the screws shown in the following figure. Screw 16: M6 screw torque: 5565 kg-cm / (47.756.4 Ib-in) / (5.46.4 Nm) Screw 79: M8 screw torque: 100110 kg-cm / (86.795.4 Ib-in) / (9.810.8 Nm) Screw 1013: M10 screw torque: 250300 kg-cm / (216.9260.3 Ib-in) / (24.529.4 Nm) Screw 1417: M8 screw torque: 100110 kg-cm / (86.795.4 Ib-in) / (9.810.8 Nm)
7
8
9
3
6
2
5
1 10 11
4 12 13
14 15
16 17
3 7
2
12
7-33
Chapter 7 Optional AccessoriesC2000-HS
5. Fasten the 3 covers and screws, which were loosen from step 1, to the
original location. Screw Torque: 3545 kg-cm / (30.339 Ib-in.) / (3.44.4 Nm)
6. Installation complete.
7-34
Assembly for Frame H2 (Straight Stand) 1. Loosen the 3 screws and remove the cover of conduit box.
Chapter 7 Optional AccessoriesC2000-HS
2. Remove the 4 covers of conduit box, and fasten the loosen screws back to
the original location. Screw Torque: 100110 kg-cm / (86.795.4 Ib-in) /
(9.810.8 Nm)
3. Remove the parts and screws as below figure shown.
7-35
Chapter 7 Optional AccessoriesC2000-HS
4. Fasten the M6 screws to locations shown in below figure. Screw Torque:
3545 kg-cm / (30.339 Ib-in.) / (3.44.4 Nm)
5. Install conduit box and accessories by fasten all the screws shown in the following figure.
Screw 16: M6 screw torque: 5565 kg-cm / (47.756.4 Ib-in) / (5.46.4 Nm)
Screw 79: M8 screw torque: 100110 kg-cm / (86.795.4 Ib-in) / (9.810.8 Nm)
Screw 1013: M10 screw torque: 250300 kg-cm / (216.9260.3 Ib-in) /
(24.529.4 Nm) Screw 1417: M8 screw torque: 100110 kg-cm / (86.795.4 Ib-in)
/ (9.810.8 Nm)
7
8
9
3
6
2
5
1
10
11
12
3 7
2
4 13
14 15
16 17
12
7-36
6. Installation complete.
Chapter 7 Optional AccessoriesC2000-HS
7-37
Chapter 7 Optional AccessoriesC2000-HS
7-8 Fan Kit
Frames of the fan kit
NOTE: The fan does not support hot swap function. For replacement, turn the power off before replacing the fan.
Frame D0
Heat sink Fan Model “MKC-D0FKM”
Capacitor Fan Model “MKC-DFKB”
Applicable Model
VFD300C43S-HS; VFD370C43S-HS
Frame D Applicable Model VFD450C43A-HS; VFD550C43A-HS; VFD750C43A-HS
Frame E Applicable Model VFD900C43A-HS; VFD1100C43A-HS
Heat sink Fan Model “MKC-DFKM”
Capacitor Fan Model “MKC-DFKB”
Heat sink Fan Model “MKC-EFKM4”
Frame E Applicable Model VFD1100C43A-HS
Capacitor Fan Model “MKC-EFKB”
7-38
Frame F Applicable Model VFD1600C43A-HS
Chapter 7 Optional AccessoriesC2000-HS
Heat sink Fan Model “MKC-FFKM”
Frame F Applicable Model VFD1600C43A-HS
Capacitor Fan Model “MKC-FFKB2”
Frame G Applicable Model VFD2200C43A-HS
Heat sink Fan Model “MKC-GFKM”
Frame H
Applicable Model Following models use 3 sets of MKCHS-HFKM fan kit.
VFD3550C43A-HS
Heat sink Fan Model “MKCHS-HFKM”
7-39
Chapter 7 Optional AccessoriesC2000-HS
Fan Removal
Frame D0 Model “MKC-DFKB” Capacitor Fan Applicable model VFD300C43S-HS;
VFD370C43S-HS 1. Loosen screw 1 and screw 2, press the tab on the right
and left to remove the cover, follow the direction the arrows indicate. Press
on top of digital keypad to properly remove it. Screw 1, 2 Torque: 1215 kg-cm
/ (10.413 lb-in.) / (1.21.5 Nm)
2. (Figure 2) Loosen screw 3; press the tab on the right and the left to remove the cover. Screw 3 Torque: 68 kg-cm / (5.26.9 lb-in.) / (0.60.8 Nm)
3 1
2
Figure 1
Figure 2
3. Loosen screw 4 (figure 3) and disconnect fan power and pull out the fan. (As shown in the enlarged picture 3)
Screw 4 Torque: 1012 kg-cm / (8.710.4 lb-in.) / (1.01.2 Nm)
4
Figure 3 Frame D0 Model “MKC-D0FKM” Heat Sink Fan Applicable model VFD300C43S-
HS; VFD370C43S-HS 1. Loosen the screw and remove the fan kit. Screw torque:
2426 kg-cm / (20.822.6 lb-in. / (2.42.5 Nm) 2. (As shown Figure 1) Before
pulling out the fan, make sure the fan power is disconnected.
1 2
3 4
Figure 1
7-40
Chapter 7 Optional AccessoriesC2000-HS
Frame D
Model “MKC-DFKB” Capacitor Fan Applicable model
VFD450C43A-HS; VFD550C43A-HS; VFD750C43A-HS
1. (Figure 1) Loosen screw 1 and screw 2, press the tab on 2. the right and
the left to remove the cover, follow the direction the arrows indicate in the
following figure. Press on the top of digital keypad to properly remove it.
Screw 1, 2 Torque: 1215 kg-cm / (10.413 lb-in.) / (1.21.5 Nm)
(Figure 2) Loosen screw 3 & 4; press the tab on the right and the left to remove the cover. Screw 3, 4 Torque: 68 kg-cm / (5.26.9 lb-in.) / (0.60.8 Nm)
3
4
1 2
Figure 1
Figure 2
3. Loosen screw 5 (figure 3) and disconnect fan power and pull out the fan. (As shown in the enlarged picture 3)
Screw 5 Torque: 1012 kg-cm / (8.610.4 lb-in.) / (1.01.2 Nm)
5
Frame D
Model “MKC-DFKM” Heat Sink Fan Applicable model
VFD450C43A-HS; VFD550C43A-HS; VFD750C43A-HS
Figure 3
1. Loosen the screw and remove the fan kit. Screw torque: 2426 kg-cm / (20.822.6 lb-in.) / (2.42.5 Nm) 2. (As shown Figure 1) Before removing the fan, remove the cover by using a slotted screwdriver.
1 2
3 4
Figure 1
7-41
Chapter 7 Optional AccessoriesC2000-HS
Frame E Applicable model VFD900C43A-HS; VFD1100C43A-HS Applicable for MKC-
EFKM4 Applicable for MKC-EFKB
Model “MKC-EFKM4” Heat Sink Fan
1. Loosen screw 14 (figure 2), disconnect fan power, and pull out the fan.
(As shown in the enlarged picture 3) Screw14 Torque: 2426 kg-cm / (20.822.6
lb-in.) / (2.42.5 Nm)
1
2
3
Model “MKC-EFKB” Capacitor Fan
4
Figure 1
1. Loosen screw 12 (figure 3), disconnect fan power, and pull out the fan. (As shown in the enlarged picture 3) Screw12 Torque: 2426 kg-cm / (20.822.6 lb-in.) / (2.42.5 Nm)
1 2
Figure 2
7-42
Frame F Applicable model VFD1600C43A-HS
Fan model “MKC-FFKM” Heat Sink Fan Loosen the screws and plug out the power of
fan before removing (figure 1). Screw torque: 2426 kg-cm / (20.822.6 Ib-in.)
/ (2.42.5 Nm)
Chapter 7 Optional AccessoriesC2000-HS
1 4
3 2
Fan model “MKC-FFKB2” Capacitor Fan 1. Loosen the screw (figure 1) and removes
the cover.
Screw torque: 1215 kg-cm / (10.413 Ib-in.) / (1.21.5 Nm)
4
Figure 1
2. Loosen the screw (figure 2) and removes the cover. Screw torque: 2426 kg-
cm / (20.822.6 Ib-in.) / (2.42.5 Nm)
7
5 8
6
1 3
2
Figure 1
Figure 2
3. Loosen the screws and remove the fan (figure 3 and figure 4). Screw torque: 1215 kg-cm / (10.413 Ib-in.) / (1.21.5 Nm)
11 10 9
11 10 9
Figure 3
7-43
Figure 4
Chapter 7 Optional AccessoriesC2000-HS
Frame G Applicable model VFD2200C43A-HS
Fan model “MKC-GFKM” Heat Sink Fan 1. Loosen the screw (figure 1) and remove
the cover.
Screw torque: 1215 kg-cm / (10.413.1 Ib-in.) / (1.21.5 Nm)
2. For 18 shown in the figure 2: Loosen the screws Screw torque: 3540 kg-cm
/ (30.434.7 Ib-in.) / (3.43.9 Nm)
3. For 911 shown in the figure 2: Loosen the screws and removes the cover.
Screw M4 torque: 1416 kg-cm / (12.213.9 Ib-in.) / (1.41.6 Nm)
Figure 1
Figure 2
4. Loosen screw 1, 2, 3 and remove the protective ring (as 5. Lift the fan by putting your finger through the protective
shown in figure 3) Screw torque: 1416 kg-cm / (12.213.9
holes, as indicates in 1 and 2 on the figure 4.
Ib-in.) / (1.41.6 Nm)
Figure 3
Figure 4
6. If you are switching new fan on an old AC motor drive,
7. Add cable model 3864483201 to connect the power board
follow the steps below:
and fan connector. (The cable 3864483201 goes with the
Loosen screws 15, remove the cover (as below figure
fan as accessory)
shown) M4 screw torque: 1416 kg-cm / (12.213.9 lb-in) /
(1.41.6 Nm)
Cable 3864483201
Figure 5
7-44
Figure 6
Chapter 7 Optional AccessoriesC2000-HS
Frame H Applicable model VFD3550C43A-HS
Fan model “MKCHS-HFKM” Heat Sink Fan
1. Loosen the screw 14 and remove the top cover (figure 1)
Screw torque: 1416 kg-cm / (12.213.9 Ib-in.) /
(1.41.6 Nm)
Loosen the screw 512 and remove the top cover (figure 2). Screw torque: 2426
kg-cm / (20.822.6 Ib-in.) /
(2.42.5 Nm)
78 9 10 11 12
4
3 1
2
Figure 1 3. Press the latch to disconnect fan power, and cut the cable tie
5 6
Figure 2
Figure 3 4. Loosen the screw 1318 and remove the fan. Screw torque: 3545 kg- cm / (30.339 Ib-in.) / (2.93.8 Nm) (figure 4)
Figure 4 7-45
Chapter 7 Optional AccessoriesC2000-HS
7-9 Flange Mounting Kit
Applicable Models, Frame D0F Frame D0 Applicable model VFD300C43S-HS;
VFD370C43S-HS Cutout dimension
Unit: mm [inch] M10*P1.5(4X) OR 11.00.43
7-46
Frame D Applicable model VFD450C43A-HS; VFD550C43A-HS; VFD750C43A-HS
Cutout dimension
Chapter 7 Optional AccessoriesC2000-HS
Unit: mm [inch] M10*P1.5(4X) OR 11.00.43
7-47
Chapter 7 Optional AccessoriesC2000-HS
Frame E
Applicable model VFD900C43A-HS; VFD1100C43A-HS Cutout dimension
Unit: mm [inch]
7-48
Chapter 7 Optional AccessoriesC2000-HS
Frame D0 & D & E
1. Loosen 8 screws and remove Fixture 2 (as shown in 2. Loosen 10 screws and remove Fixture 1 (as shown
the following figure).
in the following figure).
3. Fasten 4 screws (as shown in the following figure). 4. Fasten 5 screws (as shown in the following figure).
Screw torque: 3032 kg-cm / (26.027.8 Ib-in.) /
Screw torque: 3032 kg-cm / (26.027.8 Ib-in.) /
(2.93.1 Nm).
(2.93.1 Nm)
5. Place 4 screws (M10) through Fixture 1 & 2 and the plate then fasten the screws. (as shown in the following figure) Frame D0/D M104 Screw torque: 200240 kg-cm / (173.6208.3 Ib-in.) / (19.6235 Nm) Frame E M124 Screw torque: 300400 kg-cm / (260347 Ib-in.) / (29.439.2 Nm)
7-49
Chapter 7 Optional AccessoriesC2000-HS
Frame F Applicable model VFD1600C43A-HS
Cutout dimension
Unit: mm [inch] M12*P1.75(4X) OR 13.00.51
7-50
Frame F 1. Loosen 12 screws and remove Fixture 2.
Chapter 7 Optional AccessoriesC2000-HS
2. Loosen 12 screws and remove Fixture 2. Screw torque: 2426 kg-cm /
(20.822.6 Ib-in.) / (2.42.5 Nm)
1 6 5
4
12
3
2 7
8
FIXTURE 2 9
10
11
3. Loosen screw 1326 and remove Fixture 1.
1 6 5
12
4
3
7
2
8
FIXTURE2 9
10 11
4. Install Fixture 1 by fasten screw 1326 Screw torque: 2426 kg-cm / (20.822.6 Ib-in.) / (2.42.5 Nm)
13 19 18 17
20
26
16
14
25
15
24 FIXTURE1
23 21 22
13 19 18 17 20 26
25
24 FIXTURE1
16 14 15
23 21 22
5. Place 4 of the M12 screws through Fixture 1&2 and plate then fasten the screws. Screw torque: 300400 kg-cm / (260347 Ib-in.) / (29.439.2 Nm)
Screws M12*4
7-51
Chapter 7 Optional AccessoriesC2000-HS
7-10 Power Terminal Kit
MKC-PTCG (Applicable for Frame G models-VFDXXXCXXA-HS)
Applicable model
VFD2200C43A-HS
(The MKC-PTCG is optional for the above model, after the installation, the 12 plus is 6 plus.)
Accessories
Item Description
Q’ty
1 Copper Assy.
3
Diagram of power terminal connection M12 Torque: 408 kg-cm / (354.1 lb-in) / (39.98 Nm)
1.1 Copper
3
1.2 Screw M12*25L
6
1.3 Spring
6
1.4 Washer
6
1.5 Nuts
6
MKC-PTCGInstallation
1. Loosen the 4 screws on the cover, as shown in the following figure. Screw
Torque: 1215 kg-cm / (10.413 lb-in) / (1.21.5 Nm)
2. Remove the 5 screws from the FR4 board, as shown in the following figure.
(The FR4 board is not needed after the installation of the power terminal
kit). Screw Torque: 1215 kg-cm / (10.413 lb-in) / (1.21.5 Nm)
FR4 Board
7-52
Chapter 7 Optional AccessoriesC2000-HS
3. Loosen the upper M8 nuts (16) with a sleeve wrench (12 mm of the sleeve).
M8 Torque: 90 kg / (78.1 lb-in) / (8.8 Nm)
4. Install the 3pcs copper assy., as shown in the following figure 1. Fasten the upper M8 nuts (16) with a sleeve wrench (12 mm of the sleeve), as shown in the figure 2 and figure 3 below. M8 Torque: 180 kg-cm / (156.2 lb-in) / (17.65 Nm)
Figure 1
Figure 2 Copper Assy. Installation complete
Figure 3
5. Put the cover back and fasten the screws as shown in the figure below.
Screw Torque: 1215 kg-cm / (10.413 lb-in) / (1.21.5 Nm)
7-53
Chapter 7 Optional AccessoriesC2000-HS
7-11 USB/RS-485 Communication Interface IFD6530
Warning
Thoroughly read this instruction sheet before installation and putting it into
use. The content of this instruction sheet and the driver file may be revised
without prior notice.
Consult our distributors or download the most updated instruction/ driver
version.
Introduction
IFD6530 is a convenient RS-485-to-USB converter, which does not require
external power-supply and complex setting process. It supports baud rate from
75 to 115.2 Kbps and auto switching direction of data transmission. In
addition, it adopts RJ45 in RS-485 connector for users to wire conveniently.
And its tiny dimension, handy use of plug-and-play and hot-swap provide more
conveniences for connecting all DELTA IABG products to your PC. Applicable
Models: All DELTA IABG products.
(Application & Dimension)
Specifications
Power supply
No external power is needed
Power consumption
1.5 W
Isolated voltage Baud rate
2,500 VDC
75 Kbps, 150 Kbps, 300 Kbps, 600 Kbps, 1,200 Kbps, 2,400 Kbps, 4,800 Kbps,
9,600 Kbps, 19,200 Kbps, 38,400 Kbps, 57,600 Kbps, 115,200 Kbps
RS-485 connector
RJ45
USB connector
A type (plug)
Compatibility
Full compliance with USB V2.0 specification
Max. cable length
RS-485 Communication Port: 100 m
Support RS-485 half-duplex transmission
Table 7-22
7-54
Chapter 7 Optional AccessoriesC2000-HS
RJ45
PIN
Description
1
Reserved
2
Reserved
3
GND
4
SG-
PIN
Description
5
SG+
6
GND
7
Reserved
8
+9V
Preparations before Driver Installation
Extract the driver file (IFD6530_Drivers.exe) by following steps.
Download the driver file (IFD6530_Drivers.exe) at www.deltaww.com/iadownload_acmotordrive/IFD6530_Drivers
NOTE: DO NOT connect IFD6530 to PC before extracting the driver file.
STEP 1
STEP 2
STEP 3
STEP 4
STEP 5 You should have a folder marked SiLabs under drive C. c: SiLabs
7-55
Chapter 7 Optional AccessoriesC2000-HS
Driver Installation
After connecting IFD6530 to PC, please install driver by following steps.
7-56
Chapter 7 Optional AccessoriesC2000-HS
LED Display
1. Steady Green LED ON: power is ON. 2. Blinking orange LED: data is
transmitting.
7-57
Chapter 7 Optional AccessoriesC2000-HS
[This page intentionally left blank] 7-58
Chapter 8 Option Cards
Chapter 8 Option CardsC2000-HS
8-1 Option Card Installation 8-2 EMC-D42A — Extension card for 4-point digital
input / 2-point digital input 8-3 EMC-D611A — Extension card for 6-point
digital input (110 VAC input voltage) 8-4 EMC-R6AA — Relay output extension
card (6-point N.O. output contact) 8-5 EMC-BPS01 — +24V power card 8-6 EMC-
A22A — Extension card for 2-point analog input / 2-point analog output 8-7
EMC-PG01L / EMC-PG02L — PG card (Line driver) 8-8 EMC-PG01O / EMC-PG02O — PG
card (Open collector) 8-9 EMC-PG01U / EMC-PG02U — PG card (ABZ Incremental
encoder signal/
UVW Hall position signal input)
8-10 EMC-PG01R — PG card (Resolver) 8-11 CMC-PD01 — Communication card,
PROFIBUS DP 8-12 CMC-DN01 — Communication card, DeviceNet 8-13 CMC-EIP01 —
Communication card, EtherNet/IP 8-14 CMC-PN01 — Communication card, PROFINET
8-15 EMC-COP01 — Communication card, CANopen 8-16 Delta Standard Fieldbus
Cables
8-1
Chapter 8 Option CardsC2000-HS
The option cards in this chapter are optional accessories. Select the
applicable option cards for your motor drive, or contact your local
distributor for suggestions. The option cards can significantly improve the
efficiency of the motor drive.
To prevent damage to the motor drive during installation, remove the digital
keypad and the cover before wiring.
The option cards do not support hot swapping. Power off the motor drive before
you install or remove the option cards.
8-1 Option Card Installation
8-1-1 Remove covers
Frame D0 Screw Torque: 810 kg-cm / (6.98.7 lb-in.) / (0.81.0 Nm)
Frame D Screw Torque: 810 kg-cm / (6.98.7 lb-in.) / (0.81.0 Nm)
8-2
Frame E Screw Torque: 1215 kg-cm / (10.413 lb-in.) / (1.21.5 Nm)
Chapter 8 Option CardsC2000-HS
Frame F Screw Torque: 1215 kg-cm / (10.413 lb-in.) / (1.21.5 Nm)
Frame G Screw Torque: 1215 kg-cm / (10.413 lb-in.) / (1.21.5 Nm)
8-3
Chapter 8 Option CardsC2000-HS
Frame H Screw Torque: 1416 kg-cm / (12.1513.89 lb-in.) / (1.41.6 Nm)
8-1-2 Option Card Installation Location
1 RJ45 (Socket) for digital keypad KPC-CC01
Refer to Chapter 10 Digital Keypad for more details on
Slot 3
3
4
Slot 2
Slot 1
1
KPC-CC01.
Refer to Chapter 10 Digital Keypad for more details on
optional accessory RJ45 extension cable.
2 Communication extension card (Slot 1)
2
CMC-PD01; CMC-DN01; CMC-EIP01; EMC-COP01;
CMC-PN01
3 I/O & Relay extension card (Slot 3)
EMC-D42A; EMC-D611A; EMC-A22A; EMC-R6AA;
EMC-BPS01
4 PG Card (Slot 2)
EMC-PG01L; EMC-PG02L; EMC-PG01O; EMC-PG02O;
EMC-PG01U; EMC-PG02U; EMC-PG01R
Screws Specification for option card terminals:
EMC-D42A; EMC-D611A; EMC-BPS01
Wire gauge Torque
0.20.5 mm2 (2620 AWG ) 5 kg-cm / (4.4 Ib-in) / (0.5 Nm)
EMC-R6AA
Wire gauge Torque
EMC-A22A
Torque Wire gauge
EMC-PG01L; EMC-PG02L; Wire gauge
EMC-PG01O; EMC-PG02O;
EMC-PG01U; EMC-PG02U; Torque
EMC-PG01R
0.20.5 mm2 (2620 AWG ) 8 kg-cm / (7 Ib-in) / (0.8 Nm) 0.24 mm2 (2412 AWG)
5 kg-cm / (4.4 Ib-in) / (0.5 Nm)
0.20.5 mm2 (2620 AWG )
2 kg-cm / (1.73 Ib-in) / (0.2 Nm)
8-4
I/O & Relay extension card (Slot 3)
EMC-D42A
EMC-R6AA
Chapter 8 Option CardsC2000-HS
EMC-BPS01
EMC-D611A
EMC-A22A
8-5
Chapter 8 Option CardsC2000-HS
PG card (Slot 2)
EMC-PG01O / EMC-PG02O
EMC-PG01L / EMC-PG02L
EMC-PG01U / EMC-PG02U
EMC-PG01R
8-6
Communication extension card (Slot 1)
CMC-PD01
EMC-COP01
Chapter 8 Option CardsC2000-HS
CMC-EIP01
CMC-PN01
CMC-DN01
8-7
Chapter 8 Option CardsC2000-HS
8-1-3 Installation and Disconnection of Extension Card 8-1-3-1 Installation
Communication card: EMC-COP01, CMC-EIP01, CMC-DN01, CMC-PD01, CMC-PN01
8-8
Chapter 8 Option CardsC2000-HS
I/O & Relay Card: EMC-D42A, EMC-D611A, EMC-R6AA, EMC-BPS01, EMC-A22A
8-9
Chapter 8 Option CardsC2000-HS
PG Card: EMC-PG01U/ EMC-PG02U, EMC-PG01R, EMC-PG01L/ EMC-PG02L, EMC-PG01O/
EMC-PG02O
8-10
Chapter 8 Option CardsC2000-HS
8-1-3-2 Disconnecting the extension card
Communication card: EMC-COP01, CMC-EIP01, CMC-DN01, CMC-PD01, CMC-PN01
8-11
Chapter 8 Option CardsC2000-HS
I/O & Relay card: EMC-D42A, EMC-D611A, EMC-R6AA, EMC-BPS01, EMC-A22A
8-12
Chapter 8 Option CardsC2000-HS
PG card: EMC-PG01U/ EMC-PG02U, EMC-PG01R, EMC-PG01L/ EMC-PG02L, EMC-PG01O/
EMC-PG02O
8-13
Chapter 8 Option CardsC2000-HS
8-2 EMC-D42A — Extension card for 4-point digital input / 2-point digital
input
I/O Extension Card
Terminals COM
MI10MI13
MO10MO11
Descriptions Common for Multi-function input terminals Select SINK (NPN) /
SOURCE (PNP) in J1 jumper / external power supply Refer to Pr.02-26Pr.02-29
to program the multi-function inputs MI10MI13. Internal power is applied from
terminal E24: +24 VDC ±5% 200 mA, 5W External power +24 VDC: max. voltage 30
VDC, min. voltage 19 VDC, 30 W ON: the activation current is 6.5 mA OFF:
leakage current tolerance is 10 A Multi-function output terminals
(photocoupler) The AC motor drive releases various monitor signals, such as
drive in operation, frequency attained and overload indication, via transistor
(open collector).
MO10
MO11
MXM
MXM
Common for multi-function output terminals MO10, MO11 (photocoupler) Max 48
VDC 50 mA
8-3 EMC-D611A — Extension card for 6-point digital input (110 VAC input voltage)
I/O Extension Card
Terminals AC
MI10MI15
Descriptions AC power Common for multi-function input terminal (Neutral) Refer to Pr.02-26Pr.02-31 for multi-function input selection Input voltage: 100130 VAC Input frequency: 4763 Hz Input impedance: 27 k Terminal response time: ON: 10 ms OFF: 20 ms
8-14
Chapter 8 Option CardsC2000-HS
8-4 EMC-R6AA — Relay output extension card (6-point N.O. output contact)
Relay Extension Card
Terminals
RA10RA15 RC10RC15
Descriptions Refer to Pr.02-36Pr.02-41 for multi-function output selection Resistive load: 3 A (N.O.) / 250 VAC 5 A (N.O.) / 30 VDC Inductive load (COS 0.4) 1.2 A (N.O.) / 250 VAC 2.0 A (N.O.) / 30 VDC It is used to output each monitor signal, such as drive is in operation, frequency attained or overload indication.
8-5 EMC-BPS01 — +24V power card
Terminals
Descriptions
Input power: 24V ± 5%
Maximum input current: 0.5 A
Note:
Do not connect drive control terminal GND directly to the EMC-
BPS01 input terminal GND.
Function: When the drive is only powered by EMC-BPS01, the
External Power Supply
24V GND
communication can be assured and support all communication cards and following functions: Parameters read and write
Keypad can be displayed
Keypad button can be operated (except RUN)
Analog input is effective
Multi-input (FWD, REV, MI1MI8) needs external power supply to
operate
Following functions are not supported
Relay output (including extension card), PG card, PLC function
NOTE: Refer to I/O & Relay extension card installation / disconnecting method
for PG Card installation/ disconnecting.
8-15
Chapter 8 Option CardsC2000-HS
8-6 EMC-A22A — Extension card for 2-point analog input / 2-point analog output
8-6-1 Product File
1. Screw fixing hole 2. Positioning hole 3. POWER indicator 4. Function
switch 5. Fool-proof groove 6. Terminal block 7. AC motor drive connection
port
8-6-2 Terminal specifications
Terminals
Descriptions
Refer to Pr.14-00Pr.14-01 for function selection (input), and Pr.14-18 Pr.14-19 for mode selection.
There are two sets of AI port, SSW3 (AI10) and SSW4 (AI11), which can
be switched to Voltage or Current mode.
Voltage mode: Input 010 V
Current mode: Input 020 mA / 420 mA
Analog voltage input Impedance: 20 k
AI10, AI11
Range: 010 V = 0Max. Operation Frequency
(Pr.01-00) AI10, AI11 Switch, default is 010 V
Analog I/O Extension card
Analog current input
Impedance: 250 Range: 020 mA / 420 mA = 0Max. Operation Frequency (Pr.01-00) AI10AI11 Switch, default is 420 mA
Refer to Pr.14-12Pr.14-13 for function selection (output), and
Pr.14-36Pr.14-37 for mode selection.
There are two sets of AO port, SSW1 (AO10) and SSW2 (AO11), which
can be switched to Voltage or Current mode.
Voltage mode: Output 010 V AO10, AO11 Current mode: Output 020 mA / 420 mA
AVO: 010 V Max. output current 2 mA, Max. load 5 k
Multi-function analog Output current: 2 mA max
voltage output
Resolution: 010 V corresponds to Max.
operation frequency Switch: AO10 / AO11 Switch, default is 010 V
8-16
ACM
Chapter 8 Option CardsC2000-HS
ACO: 020 mA, Max. load 500 k Output current: 2 mA max Resolution: 020 mA /
420 mA corresponds to
Max. operation frequency Switch: AO10 / AO11 Switch, default is 010 V Analog
signal common Common for analog terminals
8-17
Chapter 8 Option CardsC2000-HS
8-7 EMC-PG01L / EMC-PG02L — PG card (Line Driver)
8-7-1 Terminal description
Set by Pr.10-0010-02, Pr.10-1610-18
Terminals
Descriptions
Output voltage for power: +5 V / +12 V 5% (use FSW3 to switch
VP
+5 V / +12 V)
Max. output current: 200 mA
PG1 PG2 PG OUT
DCM A1, /A1, B1, /B1, Z1, /Z1
A2, /A2, B2, /B2
AO, /AO, BO, /BO, ZO, /ZO,
SG
Common for power and signal
Encoder input signal (Line Driver or Open Collector) Open Collector input
voltage: +5 +24 V (NOTE 1) It can be single-phase or two-phase input. EMC-
PG01L: Max. input frequency: 300 kHz EMC-PG02L: Max. input frequency: 30 kHz
(NOTE 2) Pulse Input signal (Line Driver or Open Collector) Open Collector
input voltage: +5 +24 V (NOTE1) It can be single-phase or two-phase input.
EMC-PG01L: Max. input frequency: 300 kHz EMC-PG02L: Max. input frequency: 30
kHz (NOTE 2) PG Card Output signals. It has division frequency function: 1255
times Max. output voltage for Line driver: 5 VDC Max. output current: 15 mA
EMC-PG01L Max. output frequency: 300 kHz EMC-PG02L Max. output frequency: 30
kHz SG is the GND of PG card. It is also the GND of position machine or PLC to
make the output signal to be the common pivot point.
NOTE:
1. Open Collector application, input current 515 mA to each set then each set needs one pull-up resistor.
If input voltage of open collector is 24 V, the power of encoder needs to be connected externally. Refer to
diagram 2 of PG1.
5 V
Recommended pull-up resistor: above 100220 , 1/2 W
12 V
Recommended pull-up resistor: above 510 1.35 k, 1/2 W
24 V
Recommended pull-up resistor: above 1.8 k3.3 k, 1/2 W
2. If the required bandwidth is not over 30 kHz at the application, it is recommended to use EMC-PG02O/L (bandwidth 30 kHz) to avoid interference.
8-18
Chapter 8 Option CardsC2000-HS
PG1 card wiring diagram (the image 1 and 2 below are wiring diagrams of Open
Collector encoder)
PG2 Wiring Diagram
8-19
Chapter 8 Option CardsC2000-HS
8-7-2 EMC-PG01L / EMC-PG02L Wiring Diagram
Use a shielded cable to prevent interference. Do not run control wires
parallel to any high voltage AC power line (200 VAC and above).
Recommended wire size 0.20.75 mm2 (2418 AWG). Cable length: Single-phase
input, less than 30 m / two-phase input, less than 100 m
8-20
Chapter 8 Option CardsC2000-HS
8-8 EMC-PG01O / EMC-PG02O — PG card (Open collector)
8-8-1 Terminal descriptions
Set by Pr.10-0010-02, Pr.10-1610-18
Terminals VP
Descriptions Output voltage for power: +5 V /+12 V5% (use FSW3 to switch +5 V/+12 V) Max. output current: 200 mA
DCM Common for power and signal
PG1
Encoder Input signal (Line Driver or Open Collector) Open Collector Input Voltage: +5 V +24 V (NOTE 1) A1, /A1, B1, It can be single-phase or two-phase input. /B1, Z1, /Z1 EMC-PG01O Max. input frequency: 300 kHz
EMC-PG02O Max. input frequency: 30 kHz (NOTE 2)
PG2
A2, /A2, B2, /B2
Pulse Input Signal (Line Driver or Open Collector)
Open Collector Input Voltage: +5 +24 V (NOTE 1) It can be single-phase or
two-phase input.
EMC-PG01O Max. input frequency: 300 kHz
EMC-PG02O Max. input frequency: 30 kHz (NOTE 2)
V+, V+
Needs external power source for PG OUT circuit. Input voltage of power: +7 V +24 V
V-
Input voltage for the negative side
PG Card Output signals has division frequency function: 1255 times.
PG OUT
On the open collector’s output signal, add a high-pull resistor on the external power V+ V- (e.g. power of PLC) to prevent the interference of the
A/O, B/O, Z/O receiving signal. Max. (Three pull-up resistor are included in the package
(1.8 k/1 W)) (NOTE 1) EMC-PG01O Max. input frequency: 300 kHz
EMC-PG02O Max. input frequency: 30 kHz (NOTE 2)
NOTE:
1. Open Collector application, input current 515 mA to each set then each set needs one pull-up resistor.
If input voltage of open collector is 24 V, the power of encoder needs to be connected externally. Refer to
diagram 2 of PG1.
5 V
Recommended pull-up resistor: above 100220 , 1/2 W
12 V
Recommended pull-up resistor: above 510 1.35 k, 1/2 W
24 V
Recommended pull-up resistor: above 1.8 k3.3 k, 1/2 W
2. If the required bandwidth is not over 30 kHz at the application, it is recommended to use EMC-PG02O/L (bandwidth 30 kHz) to avoid interference.
8-21
Chapter 8 Option CardsC2000-HS
PG1 card wiring diagram (the image 1 and 2 below are wiring diagrams of Open
Collector encoder)
PG2 Wiring Diagram
8-22
Chapter 8 Option CardsC2000-HS
8-8-2 EMC-PG01O / EMC-PG02O Wiring Diagram
Use a shielded cable to prevent interference. Do not run control wires
parallel to any high voltage AC power line (200 VAC and above).
Recommended wire size 0.20.75 mm2 (2418 AWG). Cable length: Single-phase
input, less than 30 m / two-phase input, less than 100 m
8-23
Chapter 8 Option CardsC2000-HS
8-9 EMC-PG01U / EMC-PG02U
— PG card (ABZ Incremental encoder signal/ UVW Hall position signal input) 1.
FSW1 S: Standard UVW Output Encoder; D: Delta Encoder 2. When using the Delta
Encoder, wait for at least 250 ms after powering up to receive signals from
UVW. If a running command is received before UVW signals finish, a PGF5 error
message will be given. So wait for 250 ms before sending a running command. 3.
EMC-PG02U has encoder disconnection detection function.
8-9-1 Terminal descriptions
Set by Pr.10-0010-02, Pr.10-1610-18
Terminals VP
Descriptions
Output voltage for power: +5 V / +12 V 5% (use FSW3 to switch +5 V / +12 V)
Max. output current: 200 mA
PG1
DCM
Common for power and signal
Encoder input signal (Line Driver) A1, /A1, B1, /B1, Z1, /Z1 It can be single-
phase or two-phase input.
Max. output frequency: 300 kHz
PG2
U1, /U1, V1, /V1, W1, /W1 Encoder input signal
Pulse Input signal (Line Driver or Open Collector)
A2, /A2, B2, /B2
Open Collector Input Voltage: +5 +24 V (NOTE1) It can be single-phase or two- phase input.
Max. output frequency: 300 kHz.
PG Card Output signals. It has division frequency function: 1255 times
PG OUT
AO, /AO, BO, /BO, ZO, /ZO, SG
Max. output voltage for Line driver: 5 VDC Max. output current: 15 mA Max. output frequency: 300 kHz
SG is the GND of PG card. It is also the GND of position
machine or PLC to make the output signal to be the common
pivot point.
NOTE:
1. Open Collector application, input current 515 mA to each set then each set needs one pull-up resistor.
5 V
Recommended pull-up resistor: above100220 , 1/2 W
12 V
Recommended pull-up resistor: above 510 1.35 k, 1/2 W
24 V
Recommended pull-up resistor: above1.8 k3.3 k, 1/2 W
PG2 Wiring Diagram
8-24
Chapter 8 Option CardsC2000-HS
8-9-2 EMC-PG01U / EMC-PG02U Wiring Diagram
Use a shielded cable to prevent interference. Do not run control wires
parallel to any high voltage AC power line (200 VAC and above).
Recommended wire size 0.20.75 mm2 (2418 AWG). Cable length: Single-phase
input, less than 30m / two-phase input, less than 100 m
8-25
Chapter 8 Option CardsC2000-HS
8-10 EMC-PG01R — PG card (Resolver)
8-10-1 Terminal Descriptions
Set by Pr.10-0010-02 and Pr.10-30 Resolver. (Pr.10-00 = 3, Pr.10-01 = 1024)
Terminals
Descriptions
PG1 PG2
R1- R2 S1, /S3, S2, /S4, A2, /A2, B2, /B2
Resolver Output Power
7 Vrms, 10 kHz
Resolver Input Signal (S2, /S4 = Sin; S1, /S3 = Cos)
3.5 ± 0.175 Vrms, 10 kHz Pulse Input signal (Line Driver or Open Collector)
Open Collector Input Voltage: +5 +24 V (NOTE1) It can be single-phase or two-
phase input. Max. output frequency: 300 kHz PG Card Output signals. It has
division frequency function: 1255 times
PG OUT
AO, /AO, BO, /BO, ZO, /ZO,
SG
Max. output voltage for Line driver: 5 VDC Max. output current: 15 mA Max. output frequency: 300 kHz SG is the GND of PG card. It is also the GND of position machine or
PLC to make the output signal to be the common pivot point.
NOTE:
1. Open Collector application, input current 515 mA to each set then each set needs one pull-up resistor.
5 V
Recommended pull-up resistor: above 100220 , 1/2 W
12 V 24 V
Recommended pull-up resistor: above 510 1.35 k, 1/2 W Recommended pull-up resistor: above 1.8 k3.3 k, 1/2 W
PG2 Wiring Diagram
8-26
Chapter 8 Option CardsC2000-HS
DOS (Degradation of Signal)If the amplitude of the sine wave input of the
S1-/S3/ S2-/S4 is lower than or higher than the encoder IC’s specification, a
red light is ON. The possible reasons are the following. 1. The turns ratio of
the resolver encoder is not 1:0.5 which makes the sine wave input of the
S1-/S3/S2-/S4 not equal to 3.5±0.175 Vrms. 2. While motor is running, motor
creates common mode noise which makes accumulated voltage to be more than
3.5±0.175 Vrms
LOT (Loss of Tracking): Compare the angle of S1-/S3/S2-/S4 sine wave input to
the R1-R2 cosine wave. If their difference is more than 5 degree, a red light
is ON. The following are the possible reasons: 1. The output frequency of the
PG card is incorrect. 2. The specification of Resolver’s encoder is not 10 kHz
3. The motor creates common mode noise while it is running. That causes a big
difference, while the motor is rotating, between main winding’s cosine wave
angle and the sine wave angle of second and third windings.
8-27
Chapter 8 Option CardsC2000-HS
8-10-2 EMC-PG01R Wiring Diagram
Use a shielded cable to prevent interference. Do not run control wires
parallel to any high voltage AC power line (200 VAC and above).
Recommended wire size 0.20.75 mm2 (2418 AWG). Cable length: PG1 input, less
than 30 m; PG2 single-phase input, less than 30 m/ two-phase
input, less than 100 m
8-28
8-11 CMC-PD01 — Communication card, PROFIBUS DP
8-11-1 Features
1. Supports PZD control data exchange. 2. Supports PKW access AC motor drive
parameters. 3. Supports user diagnosis function. 4. Auto-detects baud rates;
supports Max. 12Mbps.
8-11-2 Product Profile
Chapter 8 Option CardsC2000-HS
1. NET indicator 2. POWER indicator 3. Positioning hole 4. AC motor drive
connection
port 5. PROFIBUS DP connection
port 6. Screw fixing hole 7. Fool-proof groove
8-11-3 Specifications
PROFIBUS DP Connector
Interface
DB9 connector
Transmission
High-speed RS-485
Transmission Cable Shielded twisted pair cable
Electrical Isolation 500 VDC
Communication Message Type
Module Name
GSD Document
Company ID Serial Transmission Speed Supported (Auto-Detection)
Cyclic data exchange CMC-PD01 DELA08DB.GSD 08DB (HEX)
9.6 Kbps; 19.2 Kbps; 93.75 Kbps; 187.5 Kbps; 500 Kbps; 1.5 Mbps; 3 Mbps; 6
Mbps; 12 Mbps (bit per second)
Electrical Specification
Power Supply
5 VDC (supplied by AC motor drive)
Insulation Voltage 500 VDC
Power
1 W
Weight
28 g
8-29
Chapter 8 Option CardsC2000-HS
Environment
Noise Immunity
Operation /Storage Shock / Vibration Resistance
ESD (IEC 61800-5-1, IEC 61000-4-2)
EFT (IEC 61800-5-1, IEC 61000-4-4)
Surge Teat (IEC 61800-5-1, IEC 61000-4-5) Conducted Susceptibility Test (IEC
61800-5-1, IEC 61000-4-6)
Operation: -10ºC50ºC (temperature), 90% (humidity) Storage: -25ºC70ºC
(temperature), 95% (humidity)
International standards: IEC61131-2, IEC60068-2-6 (TEST Fc) / IEC61131-2 & IEC
60068-2-27 (TEST Ea)
8-11-4 Installation
PROFIBUS DP Connector
PIN
Signal
Definition
1
–
2
–
Not defined Not defined
9
5
3
Rxd/Txd-P
Sending / receiving data P(B)
4
–
Not defined
5
DGND
Data reference ground
6
1
6
VP
Power voltage positive
7
–
Not defined
8
Rxd/Txd-N
Sending/receiving data N(A)
9
–
Not defined
8-11-5 LED Indicator & Troubleshooting
There are 2 LED indicators on CMC-PD01: POWER LED and NET LED. POWER LED
displays the status of the working power. NET LED displays the connection
status of the communication.
POWER LED
LED status
Indication
Green light on Power supply in normal status.
OFF
No power
Corrective Action
—
Check if the connection between CMC-PD01 and AC motor drive is normal.
NET LED
LED status
Indication
Green light on Normal status
Red light on
CMC-PD01 is not connected to PROFIBUS DP bus.
Red light flashes
Invalid PROFIBUS communication address
Orange light flashes
CMC-PD01 fails to communication with AC motor drive.
Corrective Action
—
Connect CMC-PD01 to PROFIBUS DP bus.
Set the PROFIBUS address of CMC-PD01 between 1125 (decimal) Switch off the
power and check whether CMCPD01 is correctly and normally connected to AC
motor drive.
8-30
Chapter 8 Option CardsC2000-HS
8-12 CMC-DN01 — Communication card, DeviceNet
8-12-1 Functions
1. Based on the high-speed communication interface of Delta HSSP protocol,
able to conduct immediate control to AC motor drive.
2. Supports Group 2 only connection and polling I/O data exchange. 3. For I/O
mapping, supports Max. 32 words of input and 32 words of output. 4. Supports
EDS file configuration in DeviceNet configuration software. 5. Supports all
baud rates on DeviceNet bus: 125 Kbps, 250 Kbps, 500 Kbps and extendable
serial
transmission speed mode. 6. Node address and serial transmission speed can be
set up on AC motor drive. 7. Power supplied from AC motor drive.
8-12-2 Product Profile
1. NS indicator 2. MS indicator 3. POWER indicator 4. Positioning hole 5.
DeviceNet connection port 6. Screw fixing hole 7. Fool-proof groove 8. AC
motor drive connection
port
8-12-3 Specifications
DeviceNet Connector Interface
Transmission MTratnhsmdission Cable
Transmission Speed
Network Protocol
5-PIN open removable connector of 5.08mm PIN interval
CAN
Shielded twisted pair cable (with 2 power cables)
125 Kbps, 250 Kbps, 500 Kbps and extendable serial transmission speed
DevdiceNet protocol
AC Motor Drive Connection Port
Interface
50 PIN communication terminal
Transmission M th d
Terminal Function
SPI communication
1. Communicating with AC motor drive 2. Transmitting power supply from AC
motor drive
Communication Protocol
Delta HSSP protocol
8-31
Chapter 8 Option CardsC2000-HS
Electrical Specification
Power Supply VInslut lation Voltage
5 VDC (supplied by AC motor drive) 500 VDC
Communication Wire Power Consumption
0.85 W
Power Consumption 1 W
Weight
23 g
Environment
Noise Immunity
Operation / Storage Shock / Vibration Resistance
ESD (IEC 61800-5-1, IEC 61000-4-2)
EFT (IEC 61800-5-1, IEC 61000-4-4)
Surge Teat (IEC 61800-5-1, IEC 61000-4-5) Conducted Susceptibility Test (IEC
61800-5-1, IEC 61000-4-6)
Operation: -10ºC50ºC (temperature), 90% (humidity) Storage: -25ºC70ºC
(temperature), 95% (humidity)
International standards: IEC61800-5-1, IEC60068-2-6 (TEST Fc) / IEC61800-5-1 &
IEC60068-2-27 (TEST Ea)
8-12-4 Installation
DeviceNet Connector
PIN
Signal
Color
Definition
1
V+
Red
DC24V
1
2
H
White
Signal+
2
3
3
S
–
Earth
4
4
L
Blue
Signal-
5
5
V-
Black
0V
8-12-5 LED Indicator & Troubleshooting
There are 3 LED indicators on CMC-DN01. POWER LED displays the status of power
supply. MS LED and NS LED are dual-color LED, displaying the connection status
of the communication and error messages.
POWER LED LED st