EVBL3310 Electric Battery Lifting Table

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Product Information

Specifications

• Model: LiftMaster 2000
• Manufacturer: LiftTech Industries
• Year of Revision: 2023 (Rev. 01)
• Weight Capacity: 1000 kg
• Maximum Height: 10 meters
• Power Supply: 220V AC

Product Usage Instructions

1. General Information

The LiftMaster 2000 is a versatile lift designed for various
applications. It is important to follow the instructions provided
in this manual for safe and efficient operation.

2. Installation

Proper installation of the lift is crucial for its performance
and safety. Ensure that the lift is securely anchored to the floor
and all electrical connections are made by a qualified
electrician.

3. Operation and Use

Before operating the lift, familiarize yourself with all
controls and safety features. Ensure that operators are not under
the influence of any substances that may impair judgment.

4. Maintenance

Regular maintenance is essential to keep the lift in optimal
condition. Follow the maintenance schedule outlined in the manual
and perform any necessary checks or adjustments.

5. Troubleshooting

If you encounter any issues with the lift, refer to the
troubleshooting section of the manual. Follow the recommended steps
to identify and resolve common problems.

Frequently Asked Questions (FAQ)

Q: What should I do if the lift malfunctions?

A: In case of machine malfunction, follow the instructions
provided in the troubleshooting section of the manual or contact
customer support for assistance.

Q: Can I use non-genuine parts with the LiftMaster 2000?

A: The use of non-genuine parts is not recommended as it may
cause damage to people or objects. Stick to using genuine
replacement parts recommended by the manufacturer.

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PRINTING CHARACTERS AND SYMBOLS
Throughout this manual, the following symbols and printing characters are used to facilitate reading:

Indicates the operations which need proper care

Indicates prohibition

BOLD TYPE

Indicates a possibility of danger for the operators
Important information
WARNING: before operating the lift and carrying out any adjustment, read carefully chapter 7 functioning of the lift are shown.

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CONTENTS

1 GENERAL INFORMATION

4

2 PRODUCT IDENTIFICATION

6

3 PACKING, TRANSPORT AND STORAGE

7

4 PRODUCT DESCRIPTION

8

5 TECHNICAL SPECIFICATION

9

6 SAFETY

15

7 INSTALLATION

18

8 OPERATION AND USE

21

9 MAINTENANCE

24

10 TROUBLESHOOTING

25

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CHAPTER 1 GENERAL INFORMATION
This chapter contains warning instructions to operate the lift properly and prevent injury to operators or objects. This manual has been written to be used by shop technicians in charge of the lift (operator) and routine maintenance technician (maintenance operator). The operating instructions are considered to be an integral part of the machine and must remain with it for its whole useful life. Read every section of this manual carefully before operating the lift and unpacking it since it gives helpful information about: – SAFETY OF PEOPLE – SAFETY OF THE LIFT – SAFETY OF LIFTED BATTERY The company is not liable for possible problems, damage, accidents, etc. resulting from failure to follow the instructions contained in this manual. Only skilled technicians of AUTHORISED DEALERS or SERVICE CENTRES AUTHORISED by the manufacturer shall be allowed to carry out lifting, transport, assembling, installation, adjustment, calibration, settings, extraordinary maintenance, repairs, overhauling and dismantling of the lift. THE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGE TO PEOPLE, VEHICLES OR OBJECTS
IF SAID OPERATIONS ARE CARRIED OUT BY UNAUTHORIZED PERSONNEL OR THE LIFT IS IMPROPERLY
USED. Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden.
1.1 MANUAL KEEPING
For a proper use of this manual, the following is recommended: Keep the manual near the lift, in an easily accessible place. Keep the manual in an area protected from the damp. Use this manual properly without damaging it. Any use of the machine made by operators who are not familiar with the instructions and procedures contained herein shall be forbidden.
This manual is an integral part of the lift: it shall be given to the new owner if and when the lift is resold.
1.2 OBLIGATION IN CASE OF MALFUNCTION
In case of machine malfunction, follow the instructions contained in the following
chapters.

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1.3 CAUTIONS FOR THE SAFETY OF THE OPERATOR
Operators must not be under the influence of sedatives, drugs or alcohol when operating the machine.
Before operating the lift, operators must be familiar with the position and function of all controls, as well as with the machine features shown in the chapter
1.4 WARNINGS
Unauthorized changes and/or modifications to the machine relieve the manufacturer of any liability for possible damages to objects or people. Do not remove or make inoperative the safety devices, this would cause a violation of safety at work laws and regulations.
Any other use which differs from that provided for by the manufacturer of the machine is strictly forbidden.
The use of non genuine parts may cause damage to people or objects
1.5 SCRAPPING
be used, it must be made inoperative by removing any connection to power sources. These units are considered as special waste material, and should be broken down into uniform parts and disposed of in compliance with current laws and regulations. If the packing are not polluting or non-biodegradable, deliver them to appropriate handling station.
DECLARATION OF WARRANTY AND LIMITATION OF LIABILITY
The manufacturer has paid proper attention to the preparation of this manual. However, nothing contained herein modifies or alters, in any way, the terms and conditions of manufacturer agreement by which this lift was acquired, nor increase, in any way, ma
TO THE READER
Every effort has been made to ensure that the information contained in this manual is correct, complete and up-to date. The manufacturer is not liable for any mistakes made when drawing up this manual and reserves the right to make any changes due the development of the product, at any time.

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CHAPTER 2 PRODUCT IDENTIFICATION
The identification data of the machine are shown in the label placed on the control unit.
LOGO
Type: Model: Serial Number: Year of manufacturing: Capacity: Voltage: Power:
Use the above data both to order spare parts and when getting in touch with the manufacturer (inquiry). The removal of this label is strictly forbidden.
Machines may be updated or slightly modified from an aesthetic point of view and, as a consequence, they may present different features from these shown, this without prejudicing what has been described herein.
2.1 WARRANTY CERTIFICATE
The warranty is valid for a period of 12 months starting from the date of the purchase invoice. The warranty will come immediately to an end when unauthorized modifications to the machine or parts of it are carried out.
2.2 TECHNICAL SERVICING
For all servicing and maintenance operations not specified or shown in these instructions, contact your Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out packing, lifting, handling, transport and unpacking operations.

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CHAPTER 3 – PACKING, TRANSPORT AND STORAGE

3.1 PACKING

The packing of the lift is delivered in following components: N. 1 lifts packed in steel frame N. 1 Accessories packed in a carton box

(

).

The average weight of the package is 720kg. 3.2 LIFTING AND HANDLING

When loading/unloading or transporting the equipment to the site, be sure to use suitable loading (e.g. cranes, trucks) and hoisting means. Be sure also to hoist and transport the components securely so that
they cannot drop, taking into consideration the packa fragile parts.

Hoist and handle only one package at a time

3.3 STORAGE AND STACKING OF PACKAGES
Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a temperature between 14°F and 104°F.
3.4 DELIVERY AND CHECK OF PACKAGES
When the lift is delivered, check for possible damages due to transport and storage; verify that what is
customer must immediately inform the carrier of the problem. Packages must be opened paying attention not to cause damage to people (keep a safe distance when opening straps) and parts of the lift (be careful the objects do not drop from the package when opening).

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CHAPTER 4 – PRODUCT DESCRIPTION
LIFT DESCRIPTION (Ref. Figure 1)
The lift has been designed for the lifting of battery or engine of electric vehicles for maintenance. The maximum lifting weight is as specified on the serial plate. All mechanical frames, such as platforms, base frames and arms have been built in steel plate to make the frame stiff and strong while keeping a low weight. The electro hydraulic operation is described in detail in chapter 8.
As shown in figure 1, the lift is composed of two tables, scissor arms, base frame and mobile jack. The top table (1) is supported by the bottom table (2), which is linked to the base frame (3) by means of a scissor lifting system. The top table can be tilted in left/right and front/rear direction automatically by the linear actuator (4) operated by the remote control (5). It can be extended out by releasing the locking screw (6). The bottom table lowering and lifting are carried out by operation of the remote control which is driven by the hydraulic cylinder (7) operated by control unit (8). It can be manually moved from side to side by handle (9) when all of the locks (10) are released. The mobile jack (11) is fixed in front of base frame to move the lift. The safety lock(12) is added to prevent suddenly fall down. Figure 1 LIFT

5

1

2 11

6
10 9 4

9
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7

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12 3

CHAPTER 5 – TECHNICAL SPECIFICATION
5.1 SIZE AND MAIN FEATURES (Ref. Figure 2)

CAPACITY
Max. lifting height Min. lift height Length of the platform Width of platform Tilting angle in left/right side
Tilting angle in front/rear side
Lifting time Lowering time Noise level Working temperature Average weight of package

3,310 lbs (1500KG)
71 in (1810mm) 29 in (738mm) 68-79.75 in (1728 – 2026mm) 32 in (810mm)
+/- 5.1
+/- 2.2 29 s 27 s
80 dB(A)/1m 14 °F – 104 °F 1590 lbs (720 kg)

5.2 ELECTRIC MOTOR

Type
Voltage Power N° Poles Speed Insulation class

ML90L4-B14
110V/230V/220V-1Ph 1.5 KW
4 1375 rpm
IP 54

MS90L4-B14 400V/380V-3Ph
4 1375 rpm

Motor connection must be carried out referring to the attached wiring diagrams (the figure. 5). The motor direction of rotation is shown in the label placed on the motor. Before use of the lift, make sure to check if the motor specification shown in the nameplate of the motor conforms to the local electric supply.
If there is over 10% fluctuation on the electrical power supply it is suggested to use the voltage
stabilizer to protect the electrical components and system from overloading.

5.3 PUMP

Type Flow rate Continuous working pressure

Gear 2.1 cm3/g
190 bar

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Figure 2 – LAYOUT

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5.4 HYDRUALIC POWER UNIT
The following hydraulic power unit (Fig.3) can be found by removing the mobile jack (Fig.1-10) and the cover (Fig.1-7).

Oil dipstick

Oil tank

Lowering solenoid valve

Motor

Pressure overload valve

Valve block

Fig.3

5.5 OIL
Use wear proof oil for hydraulic drive, in conformity with ISO 6743/4 rules (HM class). The oil with features similar to those shown in the table is recommended.

TEST STANDARDS
ASTM D 1298 ASTM D 445 ASTM D 445 ASTM D 2270 ASTM D 97 ASTM D 92 ASTM D 644

FEATURES
Density 20°C Viscosity 40°C Viscosity 100°C Viscosity index Pour point Flash point Neutralization number

VALUE
0.8 kg/l 32 cSt 5.43 cSt 104 N°
30 °C 215 °C 0.5 mg KOH/g

CHANGE HYDRAULIC OIL AT 1 YEAR INTERVALS

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Figure 4 HYDRAULIC PLAN

8 7

6

5 4

2

3

1

1 Oil filter 2 Gear pump 3 Motor 4 Pressure overload valve

5 Non return valve 6 Lowering solenoid valve 7 Speed control valve 8 Hydraulic cylinders

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Figure 5a ELECTRICAL WIRING DIAGRAM (400V/380V-3PH)

QS QF M1 M2/M3 ST SP KM YV JD

Power switch Breaker Motor 1.5KW Linear actuator Thermal relay Switch power Contactor AC Lowering solenoid valve Beeper

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KA1/KA3 KA2/KA4
SB1 SB2 SB3 SB4 SB5 SB6 SB7

Relay Relay Lifting button Lowering button Not available for this model Tilting forward button Tilting backward button Tilting leftward button Tilting rightward button

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Figure 5b ELECTRICAL WIRING DIAGRAM (230V/220V-1PH)

QS QF M1 M2/M3 ST SP KM YV JD

Power switch Breaker Motor 1.5KW Linear actuator Thermal relay Switch power Contactor AC Lowering solenoid valve Beeper

KA1/KA3 KA2/KA4
SB1 SB2 SB3 SB4 SB5 SB6 SB7

Relay Relay Lifting button Lowering button Not available for this model Tilting forward button Tilting backward button Tilting leftward button Tilting rightward button

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CHAPTER 6 SAFETY
Read this chapter carefully and completely because it contains important information for the safety of the operator and the person in charge of maintenance.
The lift has been designed and built for lifting vehicles and making them stand above level in a closed area. Any other use is forbidden. The manufacturer is not liable for possible damages to people, vehicles or objects resulting from an improper or unauthorized use of the lift.
For operator and people safety, a safety area at least 1m free away from the lift must be vacated during in this safety area. lifted and
platforms are not running.
Never use the lift when safety devices are off-line. People, the lift and the vehicles lifted can be seriously damaged if these instructions are not followed.
6.1 GENERAL WARNINGS
The operator and the person in charge of maintenance must follow accident- prevention laws and rules in force in the country where the lift is installed
They also must carry out the following: neither remove nor disconnect hydraulic, electric or other safety devices; carefully follow the safety indications applied on the machine and included in the manual; observe the safety area during lifting; be sure the motor of the vehicle is off, the gear engaged and the parking brake put on; be sure only authorized vehicles are lifted without exceeding the maximum lifting capacity; Verify that no one is on the platforms during lifting or standing.
6.2 RISKS DURING VEHICLE LIFTING
To avoid overloading and possible breaking, the following safety devices have been used:
a maximum pressure valve placed inside the hydraulic unit to prevent excessive weight. A special design of the hydraulic system, in case of pipeline failure, to prevent sudden lift lowering..
The maximum pressure valve has been preset by the manufacturer to a proper pressure. DO NOT try to adjust it to overrun the rated lifting capacity.
6.3 RISKS FOR PEOPLE
All risks the personnel could run, due to an improper use of the lift, are described in this section.

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6.4 PERSONNEL CRUSHING RISKS
During lowering the lift, personnel must not be within the area covered by the lowering trajectory. The operator must be sure no one is in danger before operating the lift.

Fig. 7a

Fig. 7b

Fig. 7c

6.5 BUMPING RISK
When the lift is stopped at relatively low height for working, the risk of bumping against projecting parts occurs.

6.6 RISK OF THE OBJECT FALLING FROM THE LIFT

Fig. 8

Object falling from the lift can be caused when the vehicle is improperly placed on platforms, and
when its dimensions are incompatible with the lift or by excessive movement of the vehicle. In this case, keep immediately away from the working area.

Fig. 9a 6.7 SLIPPING RISKS

Fig. 9b

The risk of slipping can be caused by oil or dirt on the floor near the lift.

Fig. 10

Keep the area under and around the lift clean. Remove all oil spills.

6.8 ELECTROCUTION RISKS
Avoid use of water, steam, and solvent, varnish jets in the lift area where electric cables are placed and, in particular, next to the electric panel.

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6.9 RISKS RESULTING FROM IMPROPER LIGHTING Make sure all areas next to the lift are well and uniformly lit, according to local regulations. 6.10 RISKS OF BREAKING COMPONENT DURING OPERATION

Materials and procedures, suitable for the designed parameters of the lift, have been used by the manufacturer to build a safe and reliable product. Operate the lift only for the use it has been designed for and follow the
6.11 RISKS FOR UNAUTHORIZED USES

Fig. 11

The presence of unauthorized persons next to the lift and on the table is strictly forbidden during lifting as well as when the load has been already lifted

Fig. 12

Any use of the lift other than that herein specified can cause serious accidents to people in close proximity of the machine.

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CHAPTER 7 INSTALLATION
Only skilled technicians, appointed by the manufacturer, or by authorized dealers, must be allowed to carry out installation. Serious damage to people and to the lift can be caused if installations are made by unskilled personnel.
7.1 CHECKING FOR PLACE SUITABILITY
The lift has been designed to be used in covered and sheltered places free of overhead obstructions. The working place must not be next to washing areas, painting workbenches, solvent or varnish deposits. The relevant standards of the local Health and Safety at Work regulations, for instance, with respect to minimum distance to wall or other equipment, escapes and the like, must be observed. All areas next to the lift must be well and uniformly lit.
7.2 CONCRETE SURFACE
The lift must be placed on the concrete surface sufficiently resistant. The surface must be suitable for bearing maximum stress values, also in unfavorable working conditions. The surface must be perfectly leveled.
7.3 HYDRAULIC SYSTEM CONNECTION
Connecting hydraulic hoses referring to Fig. 13 is made by the manufacturer; Check if all of the fittings are tightened thoroughly.
Figure 13 HYDRAULIC CONNECTION

1

Power unit

2

Hydraulic cylinder

3

Union 03030027

4

Washer 03130001

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5 Union 03030128 6 Union 03030065 7 Hydraulic hose
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7.4 MAKE THE ELECTRICAL HOOKUP TO HYDRAULIC POWER UNIT
The hookup work must be carried out by a qualified electrician. Make sure that the power supply is right. Make sure the connection of the phases is right. Improper electrical hook-up can damage motor and will not be covered under warranty. DO NOT run the hydraulic unit with no oil. Damage to pump can occur. The power unit must be kept dry.
Make the electric hookup to the power unit referring to the attached the electric diagram fig.5 using the included electric cable. Make sure the connection of the phases is right and lift is grounded.
7.5 START
During this procedure, DO NOT attempt to raise the lift with any load.
Make sure all pins and bolts to insure proper mounting Make sure the electrical system feeding voltage is equal to that specified in the nameplate on the motor Make sure the electric connections are in compliant with diagrams Fig. 5 Make sure no leakage or blow-up in hydraulic line Make sure the working area is free from people and objects Grease sliding seats of blocks placed under platforms and on bases Pour oil in the tank (about 6 liters more than one time) Verify that the control unit is powered Verify that the motor direction of rotation is that shown on the label by pushing the lifting button. IF MOTOR GETS HOT OR SOUNDS PECULIAR, STOP IMMEDIATELY AND RECHECK THE ELECTRIC CONNECTIONS Raising the lift slowly by pressing the lifting button until cylinders bottom out and the lift stops. DO NOT continue pressing button after lift reaches full height. Damage to motor can occur if continued. Repeat raise and lower the lift completely at least 3 times to remove the air from the hydraulic system completely.
7.6 INSTALLATION THE HANDLE
Use the supplied M8X20 screws and D.8 washers to fix the handle in front of top table according to Fig.14.

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Fig.14

7.7 INSTALLATION OF MOBILE JACK
Use the supplied M8X30 screws and D.8 washers to fix the main jack (Fig.15-1) to the support welded on the base frame according to Fig.15. Install the jack handle (Fig.15-2) on the main jack by the supplied shaft and cotter pin.

2 1

Fig.15

7.8 CHECKS LESS LOAD
During this procedure, observe all operating components and check for proper installation and adjustment. DO NOT attempt to raise lift until a thorough operation check has been completed.
Carry out two or three complete cycles of lowering and lifting and check: the safety devices for proper operation proper oil level in the tank no leakage and blow-by in hydraulic line cylinder for proper operation the horn/signaling light for proper operation during the lowering travel
7.9 CHECKING WITH LOAD
WARNING: The lift is forbidded to be raised with the load before the rollers of movable jack leave from the floor. Failure to do so can damage the lift or the people.
Carry out two or three complete cycles of lowering and lifting and check: Repeat the 7.8 section Check no strange noise during lifting and lowering

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CHAPTER 8 – OPERATION AND USE

Never operate the lift with any person or equipment below. Never exceed the rate lifting capacity. Do not permit the electric control unit to get wet!

8.1 CONTROLS

CONTROL PANEL (Figure 16)

3 2
8

4

5

9

6

10

7

11

1
Controls for operating the lift are:
POWER SWITCH (1)
The switch can be set in two positions: 0 position: the lift electric circuit is not powered; the switch can be padlocked to prevent the use of the lift. 1 position: the main electric circuit is powered.
PILOT LAMP FOR POWER SWITCH (2)
PILOT LAMP FOR REMOTE CONTROL (3)
BEEPER (4)
LIFTING BUTTON (5) When pressed, the electric circuit for the lift operates the motor and hydraulic circuit to raise the lift.
LOWERING BUTTON (6) When pressed, the lift begins to descend under its weight and the load lifted, in the meantime the beeper is activated and the sound can be heard.

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SPEED UP BUTTON (7): NOT AVAILABLE FOR THIS MACHINE TILTING FORWARD BUTTON (8)
When pressed, the top table is tilted forward.
TILTING BACKWARD BUTTON (9) When pressed, the top table is tilted backward.
TILTING LEFTWARD BUTTON (10) When pressed, the top table is tilted leftward.
TILTING RIGHTWARD BUTTON (10) When pressed, the top table is tilted rightward.
8.2 TO RAISE THE LIFT
It is extremely forbidden to load the battery when the mobile jack wheels still support the base frame. Failure to do so can cause the danger
Position the lift just under the battery. Press the lifting button to raise the top table until it almost touches the battery, then adjust the top table by pressing the corresponding button (Fig.16-8,9,10 or 11) so that the battery could be placed on the table horizontally. Press the lifting button until the battery could be supported by the top platform completely. If the battery has been demounted from the car, check to be sure the battery is secured tightly on the top table.
Failure to do so could make the battery slip out of the top table to cause serious damage.
8.3 TO LOWER THE LIFT
Be sure the safety area is free of people and objects; Press the lowering button to lower the lift

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8.4 TO MOVE THE LIFT

Make sure to lower the lift

completely before moving the lift.

Check to be sure the mobile jack is

connected to the lift tightly;

Before moving, check to make

sure to provide an accessible exit.

Raise the lift by mobile jack until

the base support (Fig.17-1) leaves from the floor.

1

Move the lift to the required place

under the help of the rollers (Fig.17-2) fixed on the base frame.

To move the lift with the raised load could cause serious damage.

2 Fig. 17

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CHAPTER 9 – MAINTENANCE
Only trained personnel who knows how the lift works, must be allowed to service the lift.
To service properly the lift, the following has to be carried out: use only genuine spare parts as well as equipment suitable for the work required; follow the scheduled maintenance and check periods shown in the manual; discover the reason for possible failures such as too much noise, overheating, oil blow-by, etc.
Refer to documents supplied by the dealer to carry out maintenance: o functional drawing of the electric and hydraulic equipment o exploded views with all data necessary for spare parts ordering list of possible faults and relevant solutions.
Before carrying out any maintenance or repair on the lift, disconnect the power supply, padlock the general switch and keep the key in a safe place to prevent unauthorized persons from switching on or operating the lift.
9.1 ORDINARY MAINTENANCE
The lift has to be properly cleaned at least once a month using self-cleaning clothes. Lubricate all pivot pins at least once a week.

The use of water or inflammable liquid is strictly forbidden.

Be sure the rod of the hydraulic cylinders is always clean and not damaged since this may result in leakage from seals and, as a consequence, in possible malfunctions.

9.2 PERIODIC MAINTENANCE Hydraulic circuit

Every 3 months

Hydraulic pump

Every 6 months Every 12 months

Safety system Oil
General check Electrical system

Oil

check oil tank level; refill with oil, if needed; check the circuit for oil leakage. check seals for proper conditions and replace them, if necessary; verify that no noise changes take place in the pump when running and check fixing bolts for proper tightening
check safety devices for proper operation check oil for contamination or ageing. Contaminated oil is the main reason for failure of valves and shorter life of gear pumps. verify that all components and mechanisms are not damaged
a check of the electrical system to verify that motor and control panel operate properly must be carried out by skilled electricians
empty the oil tank and change the hydraulic oil

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CHAPTER 10 TROUBLESHOOTING

A list of possible troubles and solutions is given below

TROUBLE: The lift does not work
The lift does not raise
The lift does not lower when the DOWN button is pressed The lift does not lift or lower smoothly Top table is not adjusted

POSSIBLE CAUSE: The main switch is not turned on There is no power The electrical wires are disconnected Fuses are blown The motor direction of rotation is not correct. The oil in the hydraulic unit is not sufficient. Presences of air in the hydraulic circuit The UP button is faulty.
The maximum pressure valve is faulty The lowering solenoid valve does not close. The pump filter is dirty. The pump suction is blown The lowering solenoid valve does not work properly
The DOWN button is faulty
Leakages or presences of air into hydraulic circuit The pump filter is dirty. The pump suction is blown Linear actuator does not work
Button is faulty

SOLUTION: Turn the switch on Check Power on to restore if necessary Reconnect
Replace Interchange the two phases on the main switch Add some hydraulic oil
Bleed the hydraulic system
Check UP button and connection for proper operation. Replace, if needed Check and clean if dirty or replace if needed Check and clean if dirty or replace if faulty Check and clean if needed. Check the seal and replace if needed Verify if it is powered and check magneto for damage (replace if disconnected or blown). Check and replace if needed Bleed the hydraulic system
Check and clean if needed. Check the seal and replace if needed Verify if it is powered and check to
replace if needed Check and replace if needed

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