Atlas Automotive Equipment PV10 10K HD 2 Post Lift Instruction Manual
- May 15, 2024
- Atlas Automotive Equipment
Table of Contents
PV10 10K HD 2 Post Lift
Specifications
- Model: PV10
- Style: Clear-floor Direct-drive
- Lifting Capacity: 10000 LBS
- Lifting Time: 55S
- Lifting Height: –
- Overall Height: –
- Overall Width: –
- Width Between Columns: –
- Minimum Pad Height: –
- Motor: 2.0HP
Product Usage Instructions
I. Installation Requirement
A. Tools Required
-
* Rotary Hammer Drill (3/4 Bit)- Carpenter’s Chalk
- Hammer
- Screw Sets
B. Equipment storage and installation
requirements.
The equipment should be stored or installed in a shady,
moderately temperate, ventilated, and dry place.
III. Installation Steps
A. Location of installation
Check and ensure the installation location (concrete, layout,
space size, etc.) is suitable for lift installation.
FAQs
Q: What is the lifting capacity of the PV10 model?
A: The lifting capacity of the PV10 model is 10000 LBS.
Model: PV10 Revised: 09/29/23
1
CONTENTS
Product Features and Specifications ……………………………………………3 Installation
Requirement …………………………………………………………5 Installation Steps
………………………………………………………………….7 Exploded View …………………………………………………………………….30 Test
Run ……………………………………………………………………………34 Operation Instruction
…………………………………………………………….36 Maintenance ……………………………………………………………………….37 Trouble
Shooting ………………………………………………………………….38 Warranty ……………………………………………………………………………39
2
I. PRODUCT FEATURES AND SPECIFICATIONS CLEAR-FLOOR DIRECT-DRIVE MODEL FEATURES
Model PV10 (See Fig. 1) · Direct-drive design minimizes the lift wear parts
and breakdown ratio. · Dual hydraulic cylinders, designed and made to high
standards, utilizing imported oil
seal in cylinder. · Self-lubricating UHMW Polyethylene slide blocks and bronze
bushings. · Single-point safety release with dual safety design. . Clear-floor
design provides unobstructed floor use. . Overhead safety shut-off device
prevents vehicle damage.
MODEL PV10 SPECIFICATIONS
Model PV10
Style
Lifting Capacity
Lifting Time
Lifting Height
Overall Height
Overall Width
Clear-floor
5.0 T/
55S
Direct-drive 10000 LBS
72 ½” 83 1/8″ 143 1/8″ 147″
137 ½”
Width Between Columns
Minimum Pad Height
Motor
110 ¼”
4 ½” 13 ½”
2.0HP
3
Arm Swings View For Model PV10
Fig. 2 Attention! Please make sure place the arms in correct position before
car drive in!
Fig. 3
4
II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED
Rotary Hammer Drill (3/4″ Bit)
Carpenter’s Chalk
Hammer
Screw Sets
Level Bar
Tape Measure (25 FT)
Crescent Wrench (12″)
Pliers
Ratchet With Socket (28#)
Allen Head (3mm, 5mm, 8mm)
Wrench set
(10#, 13#, 14#, 15#, 17#, 19#, 24# ,27#, 30#,)
Vise Grips
Fig. 4
5
B. Equipment storage and installation requirements. The equipment should be
stored or installed in a shady, moderately temperate, ventilated and dry
place.
C. The equipment should be unloaded and transferred by forklift.
Fig.5
D. SPECIFICATIONS OF CONCRETE (See Fig. 6) Concrete specifications must be
followed accordingly. WARNING: Failure to do so may result in lift and/or
vehicle falling. 1. Concrete must be 4 inches minimum thickness, without
reinforcing steel bars, and must be completely cured before lift installation.
2. Concrete must be in good condition and must be of test strength of 3,000psi
(210kg/cm²) minimum. 3. Floors must be level with no cracks or holes.
55
Concrete intensive must be
3,000psi (210kg/cm²)
Fig.6
4 ”
E. POWER SUPPLY 220 volt single phase motor on a 30 amp breaker with minimum
of 10 gauge wire. Operating voltage range is 208v-230v.
6
III. INSTALLATION STEPS A. Location of installation
Check and ensure the installation location (concrete, layout, space size etc.)
is suitable for lift installation. B. Use a carpenter’s chalk line to
establish installation layout of baseplate. (See Fig. 7)
Chalk Line
Fig. 7
137 1/2″
C. Check the parts before assembly. 1. Packaged lift and hydraulic power unit (See Fig. 8).
Fig. 8
2. Move the lift aside with a forklift or hoist, and open the outer packing
carefully and move aside the top connecting assy. and parts box (See Fig. 9).
Fig. 9
7
3. Lift the upper column with a forklift or hoist and loosen the bolts on the
upper package stand. Remove the upper column and take out the parts in the
bottom column. (See Fig. 10)
Fig. 10
4. Lift the lower column with a forklift or hoist, remove the package stand,
then take off the lower column and remove the parts from the inner column (See
Fig. 11).
Fig. 11
5. Move aside the parts and check the parts according to the shipment parts
list.
(See Fig. 12 & Fig. 13).
Shipment parts list Fig.12
8
Pars box (115) Fig.13
6. Check the parts of the parts bag 1 according to parts bag list (See Fig.
14).
Fig. 14
7. Check the parts of the parts bag 2 according to parts bag list (See Fig.
15).
Fig. 15
9
D. Install the hydraulic hose and lock release cable brackets on extension
columns (See Fig. 16).
Fig.16
10
E. Install hydraulic cylinder Wrap both ends of straight fittings with white
Teflon tape, install straight fitting in each cylinder (See Fig. 17).
The fitting of the cylinder toward the hole of the column
Fig. 17
11
F. Install columns Lay down two columns on the installation site parallel of
each other. Position the power side column according to the installation site.
This lift is designed with 2-section columns. Adjust lift height according to
the ceiling height and connect the inner and extension columns.
1. When the ceiling height is less than 147 5/8″, connect the extension
columns with the top and middle holes on the extension (See Fig. 18)
Low setting Fig. 18
12
2. When the ceiling height is over 147 5/8″, connect the extension columns
with the bottom and middle hole on the extension (See Fig. 19)
High setting Fig. 19
13
G. Position the columns Position the columns so the base plates line up with a
chalk line. Position the offside column parallel to the power side column.
Install the overhead cross beam. Level and plumb the columns, shim where
necessary. Drill 3/4″ anchor holes. If the top of the anchor exceeds 2 inches
above the floor grade, you DO NOT have enough embedment, tighten the anchor
bolts to 125 Ft Lbs. Do not drill holes for anchor bolts until overhead cross
beam has been installed.
(See Fig. 20)
Width between columns:110 1/4″
Adjusting with the shims
36 Fig.20
Overall width137 1/2″ Note: Minimum embedment of Anchors is 4″.
Drilling
Cleaning
14
Bolting
4 ”
H. Install overhead top beam 1. With help of the hook of top beam, put one
side of top beam on top of the extension
column and connecting the top beam to extension column by bolts, tighten the
bolts. (See Fig. 21).
Hook on the extension columns
10
9 8 15
1
Tighten the bolts
Fig. 21
15
2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig.
22). 15
16 10 9
8 1
32
Tighten the anchor bolts with ratchet spanner with socket Torque of tighten
the anchor bolts is 150 N.m or 125 ft. lbs.
Fig. 22
16
I. Installing the limit switch control bar and limit switch (See Fig. 23)
Fig. 23
17
J. Install safety device (See Fig. 24 & Fig. 25).
Fig. 24 Power side safety device
Fig. 25 Offside safety device
18
K. Lift the carriages up manually and set on the 1st set of locks. (See Fig.
26).
Fig. 26
19
L. Install cables 1. High setting cable connection: 1.1 Take out the
carriage’s plastic cover, cable pass through from the bottom of the
carriages and be pulled out from the open of carriages, then screw the two
cable nuts (See Fig. 27).
Screw the two cable nuts
Cable connecting direction
Fig. 27
20
Cable connecting direction
1.2 Connecting cable for high setting (See Fig. 28)
High setting
Cable 2
Cable 1
Cable 1
Fig. 28
21
2. Low setting cable connection (See Fig. 29). Note: Cable should go inside
of the carriage.
Low Setting
Cable 2
Cable 1
Cable 2
107
108 Fig. 29
22
M. Install power unit (See Fig. 30)
Fig. 30
23
N. Install oil hose At high setting and low setting oil hose connection (See
Fig. 31).
Fig. 31
24
O. Install safety cable. Install safety cable from offside safety device to
power-side safety device, pass through the top beam (See Fig. 32)
Fig. 32
25
P. Install hose retainers on both columns (See Fig. 33).
Fig. 33
26
Q. Install lifting arms and adjust the arm locks 1. Install lifting arms (See
Fig. 34). 2. Lower the carriages down to the lowest position, then use an 8mm
allen wrench to
loosen the socket bolt (See Fig.35). 3. Adjust moon gear as direction of arrow
(See Fig.36). 4. Adjust moon gear and arm lock to make it to be meshed, then
tighten the socket
bolts of arm lock (See Fig.37).
Loosen the Socket Bolt
Install lifting arms
Fig. 34
Snap Ring
Adjusting Moon gear
Fig. 35
use the 8# socket head wrench to loosen the socket bolt
Tighten the bolt
Fig. 36
Fig. 37 Locking the bolts after the moon gear and arm lock engaged well
27
R. Tighten All Hydraulic Fittings and Fill the reservoir with Hydraulic Oil.
Approximately 4 gallons are required.
Note: For the best performance it is recommended to use AW32 or AW46 series
hydraulic oil. S. Install electrical system Connect the power source according
to the data plate on the Power Unit. Remove the short “Pig Tail” wire
connected to the AC contactor terminals. This wire was used to test the motor
after production. ATLAS Single phase motor Please Note: This motor is powered
by Alternating Current and the terminals on the AC contactor are not wire
color specific. There are no positive or negative terminals. Single phase
motor (See Fig. 38).
28
Fig. 38
29
IV. EXPLODED VIEW
Model PV10
Fig. 39
30
PV-10P PARTS LIST
Item
Part #
Description
Qty
1
217001B
Power side Column
1
2/201 POWERUNIT220VETL
Power unit
1
3
209003
Bolt
4
4
209033
Lock Washer
4
5
209005
Nut
4
6
QL4L-520-00
Power side Lock Cover
1
7
QL4L-210-00
Main Cam Lock
1
8
217069
Bolt
34
9
206006
Washer
35
10
206023
Self-Locking Nut
34
11
420018
Self-Locking Nut
8
12
217013
Bolt
8
13
420045
Washer
26
14
217025
Protective Ring
2
15
217169
Right Overhead Bar
1
16
217170
Left Overhead Bar
1
17
420044
Pin Stop
2
18
209149
Washer
8
19
420138
Bolt
4
20
QL4L-400-02
Top Pulley
4
21
217020
Bronze Bush for Pulley
6
22
217021
Top Pulley Spacer
4
23
217022
Pin
2
24
217033
Pin Spacer
2
25
217024
Hose Support
2
26
QL4L-000-10
Plastic Small Pulley
3
27
209056
Self-Locking Nut
3
28
209046
Bolt
3
29
217026
Safety Cable Bracket
2
30
217027
Extension Column
2
31
QL4L-410-00
Offside Lock Cover
1
32
217034B
Offside Column
1
33
QL40-000-04
Adapter 1.25″
4
34
209052B
Adapter 2.5″
4
35
QL40-000-05
Adapter 5″
4
36
WA34512
Anchor Bolt
12
37
620065
Shim
10
38
217114A
Rubber Pad Assembly
4
39
217036
Bottom Pulley
2
40
217037
Bottom Pin
2
41
209038
Bolt
6
31
Item 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82
Part # 217168 209039 209022 206049 217041A 206048 206032 217043 206036 217044 217045 217046A 217046 209019 217053 209009 217054 217197-N 217188 PV10-9100 217171 206025A 206129 201005 206025C LX19-001 206011 206042 420026 206023A 217005 217006 217007 QL4L-200-02 QL4L-230-00 217010 217011 217012 217050 217051 217066
Description
Qty
Arm Pin
4
Lock Washer
18
Washer
18
Moon Gear
4
Left Front Arm
1
Allen Bolt
12
C-Clip
4
Limit Ring
4
Roll Pin
4
Arm Lock
4
Spring
4
Left Arm Lock Bar
2
Right Arm Lock Bar
2
Flat Head Screw
12
Protective Rubber
2
Cup Head Bolt
26
Carriage Plastic Cover
2
Carriage
2
Slider Block
16
Cylinder
2
Wire Cable
1
Foam Cushion
1
Limit Bar
1
Split Pin
2
Limit Bar Link
2
Limit Switch
1
Cup head Bolt
2
Limit Bar Bracket
2
Lock Washer
1
Nut
1
Plastic Ball
1
Lock Handle
1
Large Spacer
2
Main Spring
2
Main Lock
2
Bolt
1
Nut
1
Small Spacer
2
Main Lock Pin
2
Screw
2
Bolt
2
32
Item 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Part # QL4L-200-04
217031 217033 217032 217029 PV10-4003 305720 PV10-4004 PV10-4021 217191 SW-001
420029 209066 PV10-4500 217064 217042A 217049A PV10-N-PBX
Description
Qty
Torsion Spring
1
Cam Lock
1
Self-Locking Nut
1
Cable Lock Hold
1
Small Pulley Bracket
1
Oil Hose
2
90 Fitting for Power Unit
1
Oil Hose
1
Extended fitting for Cylinder
2
Hose Clamp
10
Hydraulic T-Fitting
1
Cable Nut Washer
4
Cable Nut
8
Equalizing Cable
2
Lock Release Cable
1
Right Front Arm
1
Rear Arm
2
Parts Box
1
33
V. TEST RUN
1. Adjust the equalizing cable (See Fig. 44)
Use wrench to hold the cable end, meanwhile use ratchet to tighten the cable
nuts until both cables have the same tension. If the two carriages do not lift
at the same time, screw and tighten the cable nuts on the lower of the two
carriages.
2. Adjust safety cable
Cable nut
Fig. 44
Lift the carriages and lock at the same height, pull the safety cable and then release
a little, and then tighten the safety cable nuts. Make sure the safety locks click at the
same time.
3. Bleeding air from oil cylinder (See Fig. 45) This hydraulic system is designed to bleed air by loosening the bleeding screw on top of the cylinders. Lift the carriages to about 12 inches and loosen the bleeding plug. Lower the lift until fluid comes out. Tighten the screws after bleeding.
Bleeding Plug Fig. 45
4. Adjust the lowering speed (Only for ATLAS power unit) (Adjust with a load
on the lift) (See Fig. 46)
You can adjust the lowering speed of the lift if needed: Loosen the locking
nut on the throttle valve, and then turn the throttle valve clockwise to
decrease the lowering speed, or counterclockwise to increase the lowering
speed.
Throttle valve
Throttle valve
Adjust clockwise, decrease lowering speed
Counterclockwise, increase lowering speed
Fig. 46
34
5. Test with load After finishing the above adjustment, test running the lift
with load. Run the lift in low position several times first. Run the lift to
the top completely. NOTE: If the lift vibrates on the way up with a load,
lubricate all pulley shafts and wear blocks. If the lift vibrates on the way
down, the cylinders need to be bled.
Hydraulic Schematic Diagram
Fig. 47
35
VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before
operating the lift To lift vehicle 1. Keep the lift area clean and free of
clutter; 2. Position lift arms to the lowest position, on floor; 3. Open or
swing lift arms away from center of lift; 4. Position vehicle between columns;
5. Move or swing arms to the vehicle’s lifting points;
NOTE: The four lift arms must make contact at the same time with the vehicle’s
lifting and both axles must rise off the ground at the same time 6. Push “UP”
button until the lift pads contact underside of vehicle. Raise vehicle just
enough that the wheels are off the floor. Recheck to make sure vehicle is
secure. 7. Continue to raise the lift slowly to the desired working height. 8.
Push lowering handle to lower lift onto the nearest safety lock. The vehicle
is ready to repair. NOTE: The lift must always be on the safety locks when
holding a vehicle.
To lower vehicle 1. Keep the lift area clean and free of clutter. 2. Push “UP”
button to raise the vehicle slightly, and then pull the safety lock handle
to release the safety locks, lower vehicle by depressing the power unit
lowering handle. 3. Lower the vehicle completely to the floor, until arms no
longer contact the vehicle. 4. Open the arms and position them to the shortest
length. 5. Drive the vehicle out of the lift.
36
VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 85 Ft Lbs;
Note: All anchor bolts should take full torque. If any of the bolts do not for
any reason, DO NOT use the lift until the bolt has been replaced.
2. Check all connectors, bolts and pins to ensure proper mounting; 3.
Lubricate cable with lubricant; 4. Make a visual inspection of all hydraulic
hoses/lines for possible wear or leakage; 5. Check Safety locks and make sure
they are in proper condition; 6. Lubricate all Rollers and Pins with 90wt.
Gear oil or equivalent;
Every six months: 1. Make a visual inspection of all moving parts for possible
wear, interference or
damage. 2. Check and adjust as necessary the tension of the equalizer cables
to ensure level
lifting. 3. Check columns for plumbness. 4. Check Rubber Pads and replace as
necessary. 5. Check Safety locks and make sure proper condition.
Oil cylinder maintenance: In order to extend the service life of the oil
cylinder, please operate according to the following requirements. 1. Recommend
the use of AW32 or AW46 anti-wear hydraulic oil. 2. The hydraulic oil of the
lifts should be replaced regularly during use. Replace the
hydraulic oil 3 months after the first installation, Replace the hydraulic oil
once a year afterwards. 3. Make at least one full trip raising and lowering
per day. To bleed any air from the system, which could effectively avoid the
corrosion of the cylinder and damage to the seals caused by presence of air or
water in the system. Protect the outer surface of the oil cylinder’s piston
rod from bumping and scratching, and clean any debris on the oil cylinder
dust-ring and the piston rod as soon as possible.
37
VIII. TROUBLE SHOOTING
TROUBLE
CAUSE
REMEDY
1. Start button does not work
1. Replace Start button
2. Wiring connections are not in good 2.Repair all wiring connections
Motor does not
condition
run
3. Motor burned out
3. Repair or replace motor
4. AC contactor in damage
4. Replace or replace
Motor runs but the lift is not raised
1. Motor runs in reverse rotation
1.Reverse two power wire
2. Gear pump out of operation
2.Repair or replace
3. Release valve in damage
3. Repair or replace
4. Relief valve or check valve in damage 4.Repair or replace
5. Low oil level
5.Fill tank
Lift does not stay up
1. Release valve out of work 2. Relief valve or check Valve leakage 3. Cylinder or fittings leaks
Repair or replace
1. Oil line is jammed
2. Motor running on low voltage
3. Oil mixed with air Lift raises slowly
4. Gear Pump leaks
5. Overload lifting
1. Clean the oil line 2. Check electrical system 3. Fill tank 4. Replace pump 5. Check load
1. Safety device are locking.
2. Release valve in damage Lift cannot lower
3. Safety cable broken
4. Oil system is jammed
1. Release the safeties 2. Repair or replace 3. Replace 4. Clean the oil system
IX. LIFT DISPOSAL:
When the car lift cannot meet the requirements for normal use and needs to be
disposed, it should follow local laws and regulations.
38
X. WARRANTY:
This item is warranted for five (5) years on structural components, two (2)
years on hydraulic cylinders, and one (1) year on electric or air / hydraulic
power units from invoice date. Wear items are covered by a 90 day warranty.
This LIMITED warranty policy does not include a labor warranty.
NOTE: ALL WARRANTY CLAIMS MUST BE PRE-APPROVED BY THE MANUFACTURER TO BE
VALID. The Manufacturer shall repair or replace at their option for this
period those parts returned to the factory freight prepaid, which prove after
inspection to be defective. This warranty will not apply unless the product is
installed, used and maintained in accordance with the Manufacturers
installation, operation and maintenance instructions. This warranty applies to
the ORIGINAL purchaser only, and is non-transferable. The warranty covers the
products to be free of defects in material and workmanship but, does not cover
normal maintenance or adjustments, damage or malfunction caused by: improper
handling, installation, abuse, misuse, negligence, carelessness of operation
or normal wear and tear. In addition, this warranty does not cover equipment
when repairs or alterations have been made or attempted to the Manufacturer’s
products. THIS WARRANTY IS EXCLUSIVE AND IS LIEU OF ALL OTHER WARRANTIES
EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR ANY
IMPLIED WARRANTY OF FITNESS FROM A PARTICULAR PURPOSE, AND ALL SUCH IMPLIED
WARRANTIES ARE EXPRESSLY EXCLUDED. THE REMEDIES DESCRIBED ARE EXCLUSIVE AND IN
NO EVENT SHALL THE MANUFACTURER, NOR ANY SALES AGENT OR OTHER COMPANY
AFFILIATED WITH IT OR THEM, BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL
DAMAGES FOR THE BREACH OF OR DELAY IN PERFORMANCE OF THIS WARRANTY. THIS
INCLUDES, BUT IS NOT LIMITED TO, LOSS OF PROFIT, RENTAL OR SUBSTITUTE
EQUIPMENT OR OTHER COMMERCIAL LOSS. PRICES: Prices and specifications are
subject to change without notice. All orders will be invoiced at prices
prevailing at time of shipment. Prices do not include any local, state or
federal taxes. RETURNS: Products may not be returned without prior written
approval from the Manufacturer. DUE TO THE COMPETITIVENESS OF THE SELLING
PRICE OF THESE LIFTS, THIS WARRANTY POLICY WILL BE STRICTLY ADMINISTERED AND
ADHERED TO.
Revise Date09/29/23
39