FALCON RIDGE KAW-4010-HT01 Kawasaki Mule 4000 4010 Aluminum Diamond Plate Roof Instruction Manual

June 3, 2024
FALCON RIDGE

FALCON Logo 2515 Bypass Rd. Flemingsburg, KY 41041
606-845-7439
Instructions for Installation and Care of
Kawasaki Mule 4000/4010
Aluminum Diamond Plate Roof
KAW-4010-HT01

KAW-4010-HT01 Kawasaki Mule 4000 4010 Aluminum Diamond Plate Roof

  1. Be sure to read these instructions thoroughly before opening and installing the Big Iron Roof.

  2. Check over the parts included in the cartons with the parts list shown below:
    1 ¾” Loom Clamps
    1” Stainless sheets of steel Bolts
    Large Washers
    Small Washers
    Rubber Washers
    Lock Nuts
    66” Rubber Edge Trim| 4 each
    8 each
    8 each
    8 each
    8 each
    8 each
    1 each
    ---|---

  3. Begin by taking the 4 loom clamps and wrapping 2 of them around the roll cage on both the front and back of the vehicle. Wrap them so that the flat side of the clamp is  on top as shown in the photo below.
    FALCON RIDGE KAW 4010 HT01 Kawasaki Mule 4000 4010 Aluminum Diamond Plate
Roof

  4. Before placing the roof on the vehicle take the 66” Rubber Edge Trim and place it around the front edge as shown in the photo below.
    FALCON RIDGE KAW 4010 HT01 Kawasaki Mule 4000 4010 Aluminum Diamond Plate
Roof - Fig

  5. Run the edge trim from the channel on one side around to the channel on the other.
    See the photo below.
    FALCON RIDGE KAW 4010 HT01 Kawasaki Mule 4000 4010 Aluminum Diamond Plate
Roof - Fig 1

  6. Now install the hardware as shown in the photo below. Do not tighten completely.
    FALCON RIDGE KAW 4010 HT01 Kawasaki Mule 4000 4010 Aluminum Diamond Plate
Roof - connected

  7. If you have a Falcon Ridge Windshield the two pieces are made to connect together using bolts. We suggest bolting the roof to the windshield before tightening down the
    clamps above. The photo below shows how the two pieces should be connected.
    FALCON RIDGE KAW 4010 HT01 Kawasaki Mule 4000 4010 Aluminum Diamond Plate
Roof - connected 1

  8.  Make sure that the top and windshield are straight with each other. The bolt should fit in the middle of the slot on the roof. When together they should look like the photo below.
    FALCON RIDGE KAW 4010 HT01 Kawasaki Mule 4000 4010 Aluminum Diamond Plate
Roof - connected 2

  9. Now tighten the clamps holding the roof down and the installation in complete. The following photos show how everything should look. (4010 windshields not shown)
    FALCON RIDGE KAW 4010 HT01 Kawasaki Mule 4000 4010 Aluminum Diamond Plate
Roof - connected 3FALCON Logo

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